Jet printing device

By staggering the nozzles and utilizing an electric adjustment structure, the problem of cumbersome nozzle adjustment in existing printing devices is solved, efficient and accurate printing effects are achieved, and the production efficiency of photovoltaic panels is improved.

CN223443133UActive Publication Date: 2025-10-17WUXI PSPATTERN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422159357.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-10-17
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

Existing multi-nozzle printing devices are cumbersome and complicated to adjust and position the nozzles, making it difficult to position them efficiently and accurately, affecting the production efficiency of photovoltaic panels.

Method used

The adjustment structure and nozzle assembly structure are adopted, the nozzles are arranged in a staggered manner, and automatic positioning is achieved through electric adjustment, which increases the printing width and improves the adjustment accuracy.

Benefits of technology

It simplifies the assembly and debugging process of the print head, improves printing efficiency, saves time, increases the printing width, and improves the printing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jet printing device which is suitable for carrying out jet printing on a base material and comprises a base frame, an adjusting structure and a nozzle assembling structure, and the base frame comprises a first mounting plate; the multiple adjusting structures are arranged in the first direction of material spraying and printing at intervals. Any one adjusting structure is provided with a nozzle assembly structure; the multiple spray heads are installed on the spray head assembling structure in a one-to-one correspondence mode, and the adjusting structure has the adjusting state that the spray heads are driven to move so that any two adjacent spray heads can be arranged in a staggered mode. According to the structure, the spray head is adjusted through the adjusting structure, through staggered arrangement, an installation space is reserved, and a worker can conduct assembling and debugging conveniently. And the jet printing breadth of the whole jet printing device is increased, and the jet printing efficiency is improved. And through electric adjustment and automatic adjustment, the adjustment precision is high, and time is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic printing technical field, concretely relates to a spray printing device. BACKGROUND

[0002] Photovoltaic panel assembly is a kind of power generation device that will generate direct current under sunlight, and can convert and utilize solar energy. Solar energy is clean energy, and is worth promoting. As the core of solar power generation, the production and manufacturing of photovoltaic panels also become a point. In the manufacturing process of photovoltaic panels, corresponding paint needs to be sprayed on the substrate to ensure the normal operation of photovoltaic panels.

[0003] At present, the existing photovoltaic field needs to use multi-nozzle spray printing device to carry out pattern process work. However, the positioning device of the existing multi-nozzle and the overall fixing device of the nozzle bottom plate assembly are directly fixed with multiple nozzles on the rack. If adjustment is needed, adjustment screws are generally used for adjustment. The adjustment is complicated, the adjustment difficulty is relatively large, the assembly process is very complex, the efficiency is very low in actual application, the nozzle cannot be accurately positioned, and the customer is very inconvenient to adjust in actual use, which is time-consuming and laborious. UTILITY MODEL CONTENTS

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defects that the existing photovoltaic field needs to use multi-nozzle spray printing device to carry out pattern process work. However, the positioning device of the existing multi-nozzle and the overall fixing device of the nozzle bottom plate assembly are directly fixed with multiple nozzles on the rack. If adjustment is needed, adjustment screws are generally used for adjustment. The adjustment is complicated, the adjustment difficulty is relatively large, the assembly process is very complex, the efficiency is very low in actual application, the nozzle cannot be accurately positioned, and the customer is very inconvenient to adjust in actual use, which is time-consuming and laborious.

[0005] Therefore, the utility model provides a spray printing device suitable for spraying on a substrate, comprising:

[0006] A base frame comprising a first mounting plate;

[0007] Adjusting structures are provided, and the adjusting structures are arranged at intervals along the first direction of material spraying;

[0008] Nozzles are provided, and the nozzles are one-to-one corresponding to the nozzle assembly structures;

[0009] The adjusting structure has an adjusting state of driving the nozzles to move to stagger any two adjacent nozzles.

[0010] Beneficial effects: this structure uses the adjusting structure to adjust the nozzle, through staggered arrangement, leaving installation space, facilitating workers to assemble and debug. And increase the printing width of the whole printing device, improve the printing efficiency. And through the electric adjustment, automatic adjustment, and the adjustment precision is high, saves time.

[0011] Optionally, the adjusting structure comprises:

[0012] A linear moving assembly is fixed at the bottom end of the first mounting plate.

[0013] A rotating member is installed at the power output end of the linear moving assembly, and the nozzle assembly structure is installed at the output end of the rotating member.

[0014] The linear moving assembly is adapted to drive the rotating member and the nozzle assembly structure to move along a second direction perpendicular to the first direction; and the rotating member is adapted to drive the nozzle assembly structure to rotate around a vertical axis.

[0015] Optionally, the nozzle assembly structure comprises:

[0016] A first assembly plate is fixed at the output end of the rotating member.

[0017] A second assembly plate is provided with at least two, and the at least two second assembly plates are arranged on both sides of the first assembly plate, forming an installation space between the first assembly plates on both sides; and the nozzle is installed in the installation space.

[0018] Optionally, the printing device further comprises a debugging reference plate, which is arranged at the position opposite to the nozzle outlet of the nozzle, and the debugging reference plate is used to debug the position of the bottom nozzle outlet of the nozzle.

[0019] Optionally, the second direction along the linear moving assembly is movable, and a plurality of rows of nozzles are arranged on the nozzle.

[0020] When the nozzle is in a standby printing state, any nozzle is close to a row of nozzles of another nozzle adjacent thereto, which is a first nozzle row group; and the nozzle adjacent to the other nozzle is close to a row of nozzles of the nozzle, which is a second nozzle row group.

[0021] The connecting line of the axes of the nozzles in the first nozzle row group is collinear with the connecting line of the axes of the nozzles in the second nozzle row group.

[0022] Optionally, the base frame further comprises a second mounting plate, and the second mounting plate is provided with a lifting structure, and the lifting structure is adapted to drive the adjusting structure to rise and fall through the second mounting plate.

[0023] Optionally, the second mounting plate is provided with two second mounting plates, and the two second mounting plates are arranged on two sides of the first mounting plate along the first direction.

[0024] Any of the second mounting plates is provided with a lifting structure.

[0025] Optionally, the base frame further comprises a third mounting plate, and the third mounting plate is provided with at least two third mounting plates, and the at least two third mounting plates are arranged on two sides of the first mounting plate along the conveying direction of the base material, and the first mounting plate, the second mounting plate and the third mounting plate enclose an accommodation space.

[0026] Optionally, the inkjet device further comprises a drag chain, and the drag chain is installed on the second mounting plate.

[0027] Optionally, the inkjet device further comprises a debugging reference plate, and the debugging reference plate is arranged at a position opposite to the nozzle of the inkjet head, and the debugging reference plate is used for debugging the positions of the nozzles at the bottoms of the inkjet heads.

[0028] Beneficial effects: the debugging reference plate is used for adjustment, and after the adjustment is completed, the debugging reference plate is removed, so that the adjustment efficiency is improved, and pollution of the ink in the inkjet head during the debugging process is avoided.

[0029] The technical scheme provided by the utility model has the following advantages:

[0030] 1. The inkjet device provided by the utility model is suitable for inkjet printing on a base material, and comprises a base frame, an adjusting structure and an inkjet head assembly structure, the base frame comprises a first mounting plate, the adjusting structure is provided with a plurality of adjusting structures, the adjusting structures are arranged at intervals along a first direction of inkjet printing, any adjusting structure is provided with an inkjet head assembly structure, the inkjet head is provided with a plurality of inkjet heads, the inkjet heads are one-to-one corresponding to the inkjet head assembly structures, and the adjusting structure has an adjusting state of driving the inkjet heads to move to stagger two adjacent inkjet heads.

[0031] This structure adjusts the inkjet heads by the adjusting structure, staggered arrangement is adopted to leave installation space, and staff can assemble and debug conveniently. The inkjet width of the whole inkjet device is increased, and the inkjet efficiency is improved. The adjusting is automatic and has high accuracy, and time is saved. BRIEF DESCRIPTION OF DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the specific embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments or the prior art. Obviously, the drawings described below are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0033] Figure 1 It is a schematic view of the shaft side of the printing device provided in the present application.

[0034] Figure 2 It is a schematic view of the overall structure of the printing device provided in the present application.

[0035] Figure 3 It is a bottom view of the printing device provided in the present application.

[0036] Explanation of reference signs:

[0037] 1 - base frame; 11 - first mounting plate; 12 - second mounting plate; 13 - third mounting plate;

[0038] 2 - adjusting structure; 21 - rotating piece;

[0039] 3 - nozzle assembly structure; 31 - first assembly plate; 32 - second assembly plate;

[0040] 4 - drag chain;

[0041] 5 - debugging reference plate;

[0042] 6 - nozzle. DETAILED DESCRIPTION

[0043] The technical solutions of the present application will be described in detail below with reference to the drawings. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0044] In the description of the present application, it should be pointed out that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0045] In the description of the utility model, it needs to explain, unless there is explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through the intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0046] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict.

[0047] Embodiment

[0048] The embodiment provides a kind of spray printing device, as shown in figure Figures 1 to 3 It includes: base frame 1, adjusting structure 2 and spray head assembly structure 3.The conveying direction of base material is the first direction, and the second direction is perpendicular to the base material conveying direction on horizontal plane.Taking Figure 3 For example, left and right direction is the first direction, and up and down direction is the second direction.

[0049] As shown in Figure 2 The base frame 1 includes: first mounting plate 11, second mounting plate 12 and third mounting plate 13, the first mounting plate 11 is bottom plate, the second mounting plate 12 is provided with two, two second mounting plates 12 are fixed on the front and back sides of the first mounting plate 11 along the first direction, the second mounting plate 12 is vertically fixed on the first mounting plate 11, the third mounting plate 13 is provided with two, two third mounting plates 13 are fixed on the left and right sides of the first mounting plate 11 along the second direction, the first mounting plate 11, the second mounting plate 12 and the third mounting plate 13 are enclosed into a containing space.The containing space can place the power device of driving adjusting structure 2 and spray head 6.And the side surface of second mounting plate 12 is provided with drag chain 4, and the connecting wire and the like circuit can be placed in drag chain 4, and the electrical harness is regular, to prevent the phenomenon such as circuit disorder.

[0050] As shown in Figure 2 The adjusting structure 2 is fixed at the bottom end of the first mounting plate 11, and the spray head assembly structure 3 is installed at the output end of the adjusting structure 2.The second mounting plate 12 is also fixedly provided with lifting structure, and the lifting structure can be elevator, for example, hydraulic elevator and lifting action is realized through motor and gear, can drive base frame 1, adjusting structure 2 and spray head assembly structure 3 to lift, so as to adjust the position of spray head 6 in vertical direction.

[0051] As shown in Figure 1 And Figure 2As shown, the adjusting structure 2 is provided with a plurality of adjusting structures 2, the plurality of adjusting structures 2 are arranged at intervals along the first direction, and the interval distance between any two adjacent adjusting structures 2 is the same. Among the plurality of adjusting structures 2, any two adjacent adjusting structures 2 are staggered. The adjusting structure 2 comprises a linear moving assembly and a rotating piece 21, a plurality of linear moving assemblies are fixed on the first mounting plate 11 at intervals along the first direction, and any two adjacent linear moving assemblies are staggered, for example, the previous linear moving assembly is arranged downstream of the second direction, and the linear moving assembly adjacent to the linear moving assembly is arranged upstream of the second direction. The linear moving assembly can be a linear motion structure such as a lead screw motor. The output end of each linear moving assembly is respectively fixed with a rotating piece 21, and the output end of the rotating piece 21 rotates around a vertical direction as the rotation axis. The output end of the rotating piece 21 is fixed with the nozzle assembly structure 3. The rotating piece 21 is a controllable motor rotating device.

[0052] As shown in Figure 1 and Figure 2 , the nozzle assembly structure 3 comprises a first assembly plate 31 and a second assembly plate 32, the first assembly plate 31 is horizontally placed, the middle position of the first assembly plate 31 is fixed on the output end of the rotating piece 21, and two second assembly plates 32 are vertically fixed on both sides of the first assembly plate 31, the two second assembly plates 32 linearly form a mounting space, the nozzle 6 is mounted in the mounting space, and the two sides of the nozzle 6 are respectively fixed on the two second assembly plates 32.

[0053] As shown in Figure 3 , the nozzle 6 comprises a nozzle body and a nozzle, along the first direction, i.e. Figure 3 left and right direction, each nozzle body is provided with eight nozzle groups, each nozzle group is arranged at intervals with a plurality of nozzles, the starting position of the nozzle array in each nozzle group is correspondingly arranged, the ending position of the nozzle array in each nozzle group is correspondingly arranged, and the interval distance is the same, so that in the second direction, a plurality of nozzle groups are also formed. The second direction is the moving direction of the linear moving assembly, i.e. Figure 3 up and down direction. Among them, any nozzle 6 is close to a row of nozzles of another nozzle 6 adjacent to it, which is a first nozzle row group; the nozzle 6 adjacent to the other nozzle 6 is close to a row of nozzles of the nozzle 6, which is a second nozzle row group. For example, the row of nozzles in the horizontal direction of the leftmost nozzle at the lowermost end is the first nozzle row group, and the row of nozzles in the horizontal direction close to the uppermost end of the second nozzle from left to right is the second nozzle row group.

[0054] As shown in Figures 1 to 3 , the printing device further comprises a debugging reference plate 5.

[0055] When it is necessary to install the nozzle 6 on the nozzle assembly structure 3, the lifting structure lifts the entire printing device up and down to a suitable position, and the staff installs the nozzle 6.

[0056] The adjacent linear moving assembly drives the rotating member 21 and the nozzle assembly structure 3 to stagger displacement. Until the staggered arrangement is formed between any two adjacent nozzle assembly structures 3, the installation space is left for the staff to assemble and debug. When the nozzle 6 is installed on the nozzle assembly structure 3, the staggered arrangement of six nozzles 6 is formed, the printing width of the entire printing device is increased, and the printing efficiency is improved. And through the electric adjustment, the automatic adjustment, and the high adjustment precision, the time is saved.

[0057] When the installation is completed, the nozzles 6 need to be regulated. The debugging reference plate 5 is moved to the lower side of the nozzles 6, and a printing is performed on the debugging reference plate 5 through the nozzles, and the external regulating device scans and analyzes the printing pattern to determine the position of the nozzles, including the height of the nozzles, and then the height of the nozzles can be adjusted to the appropriate position by controlling the lifting structure to drive the base frame 1 to move up and down, and the linear moving assembly and the rotating member 21 are adjusted in the two degrees of freedom directions of the second direction and the vertical axis, respectively. The rotating member 21 drives the nozzle assembly structure 3 and the nozzle 6 to rotate, so that the connecting line of the axes of the nozzles in each row of nozzle groups arranged along the second direction on any one nozzle 6 is parallel to the first direction, and then the linear moving assembly drives the nozzle 6 to move, until the connecting line of the axes of the nozzles in the first nozzle row group of any two adjacent nozzles 6 is collinear with the connecting line of the axes of the nozzles in the second nozzle row group. For example, in the first and second nozzles need to be adjusted along from left to right, the lowermost row of nozzles of the first nozzle 6 and the uppermost row of nozzles of the second nozzle 6 are guaranteed to pass through each nozzle 6 during the printing process. Through the above setting, the nozzles on any two adjacent nozzles 6 have a connecting area in the first direction, avoiding a large gap between the nozzles of the adjacent two nozzles 6, which affects the printing quality. Figure 3

[0058] The printing device in the embodiment can be used to print hot-melt ink on the substrate. The ink is solid before use, and is melted into liquid by heating during use and is sprayed on the surface of the substrate through the nozzle 6 to form a pattern mask.

[0059] In the embodiment, the printing device can be used to print hot-melt ink on the substrate. The ink is solid before use, and is melted into liquid by heating during use and is sprayed on the surface of the substrate through the nozzle 6 to form a pattern mask. Figure 3 ​In the figure, the six nozzles from left to right are the first nozzle, the second nozzle, the third nozzle, the fourth nozzle, the fifth nozzle, and the sixth nozzle. The six nozzles are divided into three nozzle groups, and each nozzle group is provided with two staggered nozzles 6. Before printing, it is necessary to first control the rotating member 21 so that each row of nozzles in the six nozzles 6 is adjusted to be parallel to the second direction, that is, the axis line of any row of nozzles in each row of nozzles arranged along the first direction is parallel to the second direction; then control the linear moving component so that the axis line of the nozzles in the first nozzle row group is collinear with the axis line of the nozzles in the second nozzle row group, that is, the bottom row of nozzles of the first (third, fifth) nozzle 6 is aligned with the top row of nozzles of the second (fourth, sixth) nozzle 6. Compared to a single nozzle, the provision of nozzle groups can increase the printing width of the entire printing device and improve printing efficiency. Compared to a single nozzle group, the provision of multiple nozzle groups allows the substrate to pass through each nozzle group in sequence during the printing process. The blank areas between the initial printing bands formed by the initial nozzle group are gradually covered by the printing bands formed by the subsequent nozzle groups, which is conducive to reducing the blank areas between the initial printing bands, that is, it is conducive to reducing the width of the grid lines obtained by electroplating in the blank areas and improving the fineness of the grid lines. In addition, it is possible to complete the work in one printing, avoiding multiple reciprocating printings by a single nozzle, thereby improving printing efficiency.

[0060] When the adjustment is completed, the debugging reference part is withdrawn, the substrate starts to be transported, and the nozzle 6 starts to print. When a problem occurs during the printing process or the nozzle 6 needs to be adjusted, the linear motion component is restarted, the corresponding nozzle 6 is removed, and replaced or repaired.

[0061] The printing device provided in this embodiment solves the problems of the existing six-head manual assembly and debugging being troublesome and occupying a large space. By combining the adjustment mechanisms of multiple electric heads 6, the splicing work of the heads 6 can be completed automatically when they are combined, which has the characteristics of taking up little space and being easy to operate.

[0062] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A printing device, suitable for printing on a substrate, characterized in that: include: A base frame (1), the base frame (1) comprising a first mounting plate (11); An adjusting structure (2), wherein a plurality of the adjusting structures (2) are provided, and the plurality of the adjusting structures (2) are spaced apart along a first direction; a nozzle assembly structure (3) is installed on any of the adjusting structures (2); A nozzle (6), wherein a plurality of nozzles (6) are provided, and the plurality of nozzles are mounted on the nozzle assembly structure (3) in a one-to-one correspondence; Wherein, the regulating structure (2) has the function of driving the nozzles (6) to move so that any two adjacent nozzles are arranged in a staggered manner.

2. The printing device according to claim 1, characterized in that: The regulating structure (2) comprises: a linear motion component, the linear motion component being fixed to the bottom end of the first mounting plate (11); A rotating member (21), the rotating member (21) is mounted on the power output end of the linear motion component, and the nozzle assembly structure (3) is mounted on the output end of the rotating member (21); The linear motion component is suitable for driving the rotating member (21) and the nozzle assembly structure (3) to move along a second direction perpendicular to the first direction; the rotating member (21) is suitable for driving the nozzle assembly structure (3) to rotate around the vertical axis.

3. The printing device according to claim 2, characterized in that: The nozzle assembly structure (3) comprises: a first assembly plate (31), the first assembly plate (31) being fixed to an output end of the rotating member (21); A second assembly plate (32), wherein at least two second assembly plates (32) are provided, and at least two second assembly plates (32) are respectively arranged on both sides of the first assembly plate (31), and an installation space is formed between the first assembly plates (31) on both sides; the nozzle (6) is installed in the installation space.

4. The printing device according to claim 2, characterized in that: The printing device further comprises a debugging reference plate (5), which is arranged at a position facing the nozzle of the nozzle head (6), and is used to debug the positions of the nozzles at the bottom of a plurality of nozzle heads (6).

5. The printing device according to claim 4, characterized in that: Along a second direction in which the linear movable assembly is movable, the nozzle head is provided with a plurality of rows of nozzles; When the nozzles are in a state ready to print, a row of nozzles of any nozzle (6) close to another nozzle (6) adjacent to it is a first nozzle row group; a row of nozzles of another adjacent nozzle (6) close to the nozzle (6) is a second nozzle row group; A line connecting the axes of the plurality of nozzles in the first nozzle group is collinear with a line connecting the axes of the plurality of nozzles in the second nozzle group.

6. The printing device according to claim 1, characterized in that: The base frame (1) further comprises a second mounting plate (12), wherein the second mounting plate (12) is provided with a lifting structure, and the lifting structure is suitable for driving the adjustment structure (2) to rise and fall via the second mounting plate (12).

7. The printing device according to claim 6, characterized in that: Two second mounting plates (12) are provided, and the two second mounting plates (12) are arranged on both sides of the first mounting plate (11) along the first direction; Any of the second mounting plates (12) is provided with a lifting structure.

8. The printing device according to claim 6, characterized in that: The base frame (1) further includes a third mounting plate (13), and at least two third mounting plates (13) are provided. At least two third mounting plates (13) are arranged on both sides of the first mounting plate (11) along the transport direction of the substrate. The first mounting plate (11), the second mounting plate (12) and the third mounting plate (13) enclose a receiving space.

9. The printing device according to claim 6, characterized in that: The printing device further comprises a drag chain (4), and the drag chain (4) is mounted on the second mounting plate (12).