Buffer type scraper for disc edge of disc pelletizer

By designing a buffer scraper, the problem of material hanging on the edge of the disc pelletizing machine was solved, the qualified rate of raw balls and the output of pellets were improved, and the safety hazards and labor intensity of the cleaning process were reduced.

CN223445600UActive Publication Date: 2025-10-17ANSTEEL GROUP MINING CO LTD
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Patent Information

Application Number
CN202422737203.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-17
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The material hanging on the disc edge of the disc pelletizing machine leads to low green ball qualification rate and reduced pellet production, and the cleaning process poses safety hazards and high labor intensity.

Method used

A buffer scraper for the disc edge of a disc pelletizing machine is designed, which includes a scraper assembly, a hinged buffer assembly and a support assembly. The spring and lever principles are used to achieve stable contact between the scraper and the disc edge to avoid wear and incomplete cleaning.

Benefits of technology

有效清除盘沿挂料,提高生球合格率和球团矿产量,降低操作人员的劳动强度,确保安全性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide the buffer type scraper for the disc pelletizer edge, aiming at solving the technical problem that materials are hung on the disc pelletizer edge. The buffering type material scraping device comprises a material scraping assembly, a hinge buffering assembly and a supporting assembly. The scraper has a buffering function, can keep a fixed distance from the disc edge under the condition that the disc edge of the pelletizer swings up and down, and cannot cause the problems that hanging materials are not cleaned thoroughly or the scraper is worn quickly and the like. The problems existing in the process of cleaning the hanging materials on the disc edge of the disc pelletizer are reduced, the yield of green pellets and the yield of pellets can be improved, and the labor intensity of operators for cleaning bulk materials is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to pellet production equipment technical field, especially relate to a kind of buffer type material scraper for disc pelletizer disc edge. BACKGROUND

[0002] The working principle of disc pelletizer is that motor and speed reducer drive disc to rotate, and the mixture of binder, dust and iron ore concentrate is filled into the disc, the material is rolled into ball core by adding water drop and mist in the disc, the ball core is gradually grown into green ball by rolling in the disc, and the qualified green ball is discharged from the lower left corner of the disc and enters the next process under the action of gravity and centrifugal force.

[0003] Since the binder is added in the mixture, the mixture has certain viscosity, and when the disc pelletizer works, a layer of material will adhere to the surface of the disc edge, and too much material adhering to the disc edge will directly affect the discharge of qualified green ball, and the over-standard ball in the disc pelletizer will hinder the normal discharge of other qualified green ball, causing vicious cycle, and serious material adhering to the disc edge will greatly reduce the green ball output and directly affect the pellet output, and the surface friction of the disc edge after material adhering increases, and part of the green ball is brought down to the equipment and ground with the disc during the discharge of qualified green ball, which not only pollutes the environment, but also increases the cleaning labor intensity of operators.

[0004] In terms of handling the problem of material adhering to the disc edge, some domestic enterprises currently use shovel to clean the material or install a scraping plate on the disc edge. Manual cleaning of the material will cause the shovel to be bounced or stuck when encountering the material, and there is a great safety hazard during cleaning. The scraping plate is installed at a fixed position, and relies on the rotation of the disc to handle the material adhering to the disc edge, but due to the concentricity, ellipticity of the disc and vibration generated during operation, the disc edge swings up and down, so that the scraping plate cannot contact the disc edge for a period of time, causing incomplete cleaning of the material adhering to the disc edge, or the scraping plate wears out quickly. SUMMARY

[0005] The utility model aims at the technical problem of material adhering to the disc edge of disc pelletizer, and provides a buffer type material scraper for disc pelletizer disc edge. The scraper has a buffering effect, and can maintain a fixed distance with the disc edge under the condition of the disc edge swinging up and down, without causing incomplete cleaning of the material adhering to the disc edge or the scraping plate wearing out quickly. The problems existing in cleaning the material adhering to the disc edge of disc pelletizer are reduced, which helps to improve the qualified rate of green ball and the output of pellet, and reduce the labor intensity of operators in cleaning the material.

[0006] A buffer type material scraper for disc pelletizer disc edge, comprising a scraping assembly, a hinged buffer assembly and a supporting assembly.

[0007] The scraping assembly comprises a bottom plate, two vertically arranged sleeves fixedly connected to the bottom plate, a limiting plate fixedly connected to the bottom plate and clamping the sleeves, a vertical rod penetrating through the sleeves, a horizontal shaft having two ends fixedly connected to the top ends of the vertical rods, a spring sleeved on the vertical rods and having one end fixed to the top end of the sleeve and the other end fixed to the horizontal shaft, a connecting frame having two ends fixedly connected to the bottom ends of the vertical rods, and a scraper fixedly connected to the top end of the connecting frame.

[0008] The hinged buffering assembly comprises two fan ring-shaped supports having one end fixedly connected to the bottom plate, the other end provided with an opening, and one end wide and the other end narrow, and the two supports are arranged in parallel, and an S-shaped rod having a front end shaft-connected to the horizontal shaft and a rear end provided with an opening, and the middle front part of the S-shaped rod is shaft-connected to the other end of the supports provided with the opening.

[0009] The supporting assembly comprises a buffering spring, a handle connected to one end of the buffering spring, a pull rod connected to the other end of the buffering spring, and the other end of the pull rod is shaft-connected to the rear end of the S-shaped rod.

[0010] Further, the bottom end of the bottom plate is higher than the bottom end of the scraper.

[0011] Further, the bottom plate of the scraping device is fixed to the disc balling machine frame body through the fixing frame.

[0012] Further, the scraper is made of polyurethane material, and the lower edge of the scraper is V-shaped.

[0013] Compared with the prior art, the advantages of the scraping device are as follows:

[0014] By installing the device on the disc of the disc balling machine, the material hanging on the disc of the disc balling machine can be safely and effectively removed, so that the qualified rate of green balls and the output of pellet ore are improved, and the labor intensity of the operators is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The installation position of the scraping device of the present application is shown in the figure.

[0016] Figure 2 The three-dimensional structure of the scraping device of the present application is shown in the figure.

[0017] Wherein, 1, disc balling machine, 2, balling machine disc along, 3, frame body, 4, fixed frame, 5, scraper, 6, handle pulling direction, 7, disc balling machine platform, 8, safety guard, 9, hook, 10, material slide plate, 11, green ball belt, 12, bottom plate, 13, limiting plate, 14, sleeve, 15, vertical rod, 16, spring, 17, horizontal shaft, 18, connecting frame, 19, scraper, 20, support, 21, S-shaped rod, 22, pull rod, 23, buffer spring, 24, handle. DETAILED DESCRIPTION

[0018] Example 1

[0019] A kind of buffer type scraper for disc balling machine disc along, including scraping component, articulated buffer component and support component;

[0020] The scraping component includes bottom plate 12, two vertical sleeves 14 fixedly connected on the bottom plate, limiting plate 13 fixedly connected on the bottom plate and clamping the sleeve, vertical rod 15 passing through the sleeve at the bottom end, and the vertical rod is longer than the length of the sleeve, horizontal shaft 17 fixedly connected with the top end of the two vertical rods at both ends, spring 16 sleeved on the vertical rod, fixed on the top end of the sleeve at one end and on the horizontal shaft at the other end, connecting frame 18 fixedly connected with the bottom end of the vertical rod at both ends, and scraper 19 fixedly connected with the connecting frame at the top end, the bottom plate is fixed on the disc balling machine frame body by fixed frame, and the scraper is made of polyurethane material, and the lower edge of the scraper is V-shaped;

[0021] The articulated buffer component includes two fan ring-shaped supports 20 fixedly connected at one end on the bottom plate, and the other end is provided with an opening, and the other end is wide, and the two supports are arranged in parallel, and S-shaped rod 21 is arranged at the front end of the horizontal shaft and the rear end is provided with an opening, and the middle front part of the S-shaped rod is clamped between the two supports and is connected with the other end of the support;

[0022] The support component includes buffer spring 23, handle 24 connected with one end of the buffer spring, pull rod 22 connected with the other end of the buffer spring, and the other end of the pull rod is connected with the rear end of the S-shaped rod.

[0023] The principle of the utility model is:

[0024] The scraper 5 is fixed on the frame 3 of the disc balling machine 1 by the fixing frame 4, the bottom plate is perpendicular to the disc rim 2 of the balling machine, the bottom plate has a certain gap with the disc rim, the lowest end of the scraper has a certain gap with the disc rim under the action of the spring tension in the non-working state, so as to prevent the disc rim from swinging and scraping when the balling machine is running, the spring on the vertical rod plays a limiting protection and damping role, the buffer spring on the pull rod plays a buffering role, when the scraper is used, the handle is pulled vertically upward relative to the disc rim, the handle and the pull rod drive the S-shaped connecting rod, the principle of the lever is used to make the scraper contact the disc rim downward, the scraper scrapes the material on the disc rim to the material sliding plate 10 and enters the green ball belt 11 to the material returning system, when not in use, the handle is hung on the hook 9 of the safety guard 8 of the disc balling machine platform 7.

Claims

1. A buffer scraper for the disc edge of a disc pelletizing machine, characterized in that: It includes a scraper assembly, a hinged buffer assembly and a support assembly; The scraper assembly includes a base plate, two vertically arranged sleeves with side walls fixedly connected to the base plate, a limit plate fixedly connected to the base plate and clamping the sleeves, a vertical rod with the bottom end passing through the sleeves, a horizontal shaft with both ends fixedly connected to the top ends of the two vertical rods, a spring sleeved on the vertical rod, one end fixed to the top end of the sleeve and the other end fixed to the horizontal shaft, a connecting frame with both ends fixedly connected to the bottom ends of the vertical rods, and a scraper with the top end fixedly connected to the connecting frame; The hinged buffer assembly includes two fan-shaped brackets, one end of which is fixedly connected to the base plate and the other end of which is provided with an opening, and one end is wide and the other end is narrow. The two brackets are arranged in parallel, and an S-shaped rod with a front end axially connected to the transverse axis and a rear end provided with an opening. The middle front portion of the S-shaped rod is located between the two brackets and is axially connected to the other end of the bracket with the opening. The support assembly includes a buffer spring, a handle connected to one end of the buffer spring, a pull rod connected to the other end of the buffer spring, and the other end of the pull rod is axially connected to the rear end of the S-shaped rod.

2. The buffer scraper for the disc edge of the disc pelletizing machine according to claim 1, characterized in that: The bottom end of the bottom plate is higher than the bottom end of the scraper.

3. The buffer scraper for the disc edge of the disc pelletizing machine according to claim 1, characterized in that: The bottom plate is fixed on the disc pelletizing machine frame through a fixing frame.

4. The buffer scraper for the disc edge of the disc pelletizing machine according to claim 1, characterized in that: The scraper is made of polyurethane material, and the lower edge of the scraper is V-shaped.