Cooperation normal pressure type sinker control mechanism

By designing an atmospheric pressure settling plate control mechanism, and utilizing the cooperation of components such as the base, control board, and motor, the problem of yarn getting caught on the settling plate was solved, thus achieving stability in the weaving process and enabling the weaving of complex patterns, thereby improving fabric quality.

CN223445741UActive Publication Date: 2025-10-17TONGXIANG QIANG LONG MASCH CO LTD
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Patent Information

Application Number
CN202423023687.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-17
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing technologies, yarns tend to get caught on the settling sheet during the loop-forming process in atmospheric pressure settling sheets, increasing production and maintenance costs.

Method used

A control mechanism for a pressure-controlled settling sheet was designed. Through the coordinated work of components such as the base, control board, connecting block, brush, and motor, precise control of the settling sheet is achieved, ensuring that the settling sheet always presses against the coil during the coiling process, preventing the yarn from getting caught on the settling sheet.

Benefits of technology

It improves the stability and accuracy of the weaving process, enables the weaving of more complex patterns, reduces loose yarn, and ensures fabric quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooperating normal pressure type sinker control mechanism, which comprises a base body, a control plate and a plurality of connecting blocks arranged at the top end of the base body, and brushes arranged on one sides of the connecting blocks, the base body is respectively provided with a base body back surface F and a base body front surface Z, a transverse groove FA is arranged in the base body back surface F, the control plate is arranged in the transverse groove FA, and the control plate is arranged in the transverse groove FA. A plurality of pressing plates are installed at the top end of the base, the bottoms of the pressing plates abut against the top end of the control panel, the brush is installed at the upper end of the base, a motor is arranged on one side of the base and corresponds to the connecting block in position, and the base is installed on the machine head through the connecting block. Compared with the prior art, each system control panel independently controls actuation of various triangles, knitting of more fully-formed complex patterns can be carried out, the movable triangles capable of freely moving up and down are arranged on the two sides of the middle triangle, sinkers are pre-pressed before looping is started, and the knitting efficiency is improved. The situation that the yarn is likely to be hung on the sinker in the last looping process is prevented, and the looping stability is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to computer flat knitting machine technical field, concretely is cooperation normal pressure formula sinker control mechanism. BACKGROUND

[0002] Sinker is a key component in computer flat knitting machine, usually installed on needle bed, used with knitting needle, main function is control fabric loop transfer and formation, thereby weaving various complex patterns and structure.

[0003] CN112877886A discloses a kind of knitting machine's presser device and its working method invention patent, wherein sinker is normal pressure formula sinker, but there is a chance that yarn hangs on sinker during loop formation, increase the maintenance cost of production, for this, we propose cooperation normal pressure formula sinker control mechanism, this control mechanism is mainly cooperated with the actuation of normal pressure formula sinker, for solving the above problems. UTILITY MODEL CONTENT

[0004] The utility model is to provide cooperation normal pressure formula sinker control mechanism, to solve the problem proposed in the above background technique.

[0005] To achieve the above object, the utility model provides the following technical scheme: cooperation normal pressure formula sinker control mechanism, including base body, control panel and multiple connecting blocks being set at the top of base body, and brush being set at one side of connecting block, the base body is equipped with base body reverse side F and base body front Z respectively, the base body reverse side F is internally provided with horizontal groove FA, the control panel is set in the inside of horizontal groove FA, the base body top is equipped with multiple pressing plates, the pressing plate bottom is in the base body top, the brush is installed with the base body upper end, the base body one side is provided with motor, the motor position corresponds with connecting block, the base body is installed on the head of machine through connecting block, the gear wheel is installed on the motor output end, at least one set of transmission rack is installed on the control panel top, the transmission rack position corresponds with pressing plate and connecting block, the base body is installed on the head of machine through connecting block, and motor can provide power drive transmission gear activity.

[0006] Preferably, at least one group of control grooves one and control grooves two are provided on the surface of the control panel, the control grooves one and control grooves two are symmetrically arranged in the shape of "Z", at least one pair of vertical sliding blocks are provided on the bottom of the control panel, the vertical sliding blocks on both sides correspond to the control grooves one and control grooves two, bearings are installed on the top of the vertical sliding blocks, the bearings are movably clamped in the control grooves one and control grooves two, the bearings on the top of the vertical sliding blocks can move in the control grooves one and control grooves two, and under the action of the control grooves one and control grooves two in the shape of "Z", the left movable cam and the right movable cam can be driven to move up and down, so as to form a needle path with the return needle cam.

[0007] Preferably, a plurality of screw holes are provided at the top of the control panel, and the screw holes are located inside the control slot one and the control slot two. A plurality of horizontal sliders are provided at the bottom of the control panel, and the horizontal sliders are locked and installed inside the screw holes. The horizontal sliders can move inside the small horizontal slot FAa to control the needle path formed with the return needle triangle.

[0008] Preferably, at least one group of small horizontal grooves FAb is provided inside the horizontal groove FA, and the positions of the small horizontal grooves FAb correspond to the horizontal sliders. The horizontal sliders can be movably clamped inside the small horizontal grooves FAb. Vertical grooves FAa are provided on both sides of the small horizontal grooves FAb, and the positions of the vertical grooves FAa correspond to the vertical sliders. The vertical sliders move inside the vertical grooves FAa to control the activities of the left push pin triangle and the right push pin triangle.

[0009] Preferably, a middle triangle is provided on the front Z of the base body, the middle triangle is connected to the horizontal slider, a back needle triangle is installed on the front Z of the base body, a left movable triangle and a right movable triangle are respectively provided on both sides of the middle triangle, the left movable triangle and the right movable triangle are respectively installed at the bottom of the vertical sliders on both sides, when the machine head moves left or right, the right movable triangle pushes the sinker to pre-lift it and then continue to press it, during the loop forming process, the sinker is outside the range of the middle triangle, so it always presses the coil to prevent the coil from being brought up during the rising process of the knitting needle and causing floating yarn, thereby increasing stability.

[0010] Preferably, the back-stitch cam can form a needle track with the middle cam and the left movable cam and the right movable cam respectively.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. This utility model independently controls the movement of various cams through each system control panel, ensuring the stability and accuracy of the coils during the weaving process, and can carry out the weaving of more fully formed complex patterns, ensuring the smooth progress of the weaving process and the quality of the fabric;

[0013] 2. The utility model sets movable triangles that can move up and down freely on both sides of the middle triangle to pre-press the sinker before the start of loop formation, thereby preventing the yarn from getting hung on the sinker during the previous loop formation process and increasing the stability of the loop formation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the disassembly and assembly structure of the base part of the utility model;

[0016] Figure 3 This is a schematic diagram of the needle transfer state of the utility model;

[0017] Figure 4 It is the right head circle state schematic diagram of the utility model;

[0018] Figure 5 It is the left head weaving state schematic diagram of the utility model;

[0019] In the figure: 1, base body; 2, control plate; 3, middle triangle; 4, left movable triangle; 5, right movable triangle; 6, horizontal slider; 7, vertical slider; 8, pressing plate; 9, connecting block; 10, transmission rack; 12, needle return triangle; 101, brush; 102, motor; 103, base body reverse F; 104, base body front Z; 105, horizontal slot FA; 106, vertical slot FAa; 107, small horizontal slot Fab; 21, screw hole; 22, control groove one; 23, control groove two; 71, bearing. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0021] Please refer to Figures 1-5 The utility model provides a technical scheme: cooperate with normal pressure type sinker control mechanism, mainly including brush assembly part 101 and base body part 1, see Figure 1 The base body part 1 is installed on the head, the brush assembly 101 is installed on the base body, and the brush assembly 101 is prior art, can move left and right with control plate 2 and carry out lifting movement, this control mechanism drives normal pressure type sinker to press the action of yarn or loop in the process of forming a circle with the left and right movement of the head.

[0022] See Figure 2 As shown in the figure, it is the structure diagram of base body part 1, control plate 2 is placed in the horizontal slot FA 105 of base body reverse F 103, is pressed by pressing plate 8, the vertical slot FAa 106 and small horizontal slot Fab 107 are set up on the horizontal slot FA 105 on base body 1, vertical slider 7 is placed in vertical slot FAa 106, can be moved freely along vertical slot FAa 106, horizontal slider 6 is placed in small horizontal slot Fab 107, can be moved freely along small horizontal slot Fab 107.

[0023] Base body front Z 104 places left movable triangle 4 and right movable triangle 5, and is connected with two vertical sliders 7 respectively, base body front Z 104 places middle triangle 3, and is connected with horizontal slider 6, base body front Z 104 places needle return triangle 12.

[0024] A control groove 1 22 and a control groove 2 23 are provided on the control board 2. Both the control groove 1 22 and the control groove 2 23 are in a Z shape. A bearing 71 is installed on the vertical slider 7. The bearing 71 is placed in the control groove 1 22 and the control groove 2 23 of the control board 2. When the control board 2 moves left and right, the left movable triangle 4 and the right movable triangle 5 are respectively controlled to move up and down through the "Z"-shaped control groove 1 22 and the control groove 2 23.

[0025] The horizontal slider 6 is locked to the middle screw hole 21 of the control slot 1 22 and the control slot 2 23 of the control board 2, so that it drives the middle triangle 3 to move left and right synchronously with the control board 2.

[0026] A transmission rack 10 is installed on the control board 2, and a gear is installed on the motor 102. The motor 102 controls the transmission rack 10 to move left and right, thereby driving the control board 2 to move left and right. The base 1 is connected to the machine head through the connecting block 9.

[0027] See Figure 3 The figure shows the transfer state. The control panel 2 is in the middle position, which drives the middle cam 3 to the middle position. The left movable cam 4 and the right movable cam 5 are both driven by the control panel 2 to be in a downward pressure state. During transfer, the sinker normally presses down on the stitch. After entering the needle path formed by the left movable cam 4, the right movable cam 5 and the return cam 12, the sinker is pushed to pre-lift and then continue to press. This action is to prevent the yarn from getting caught on the sinker during the previous stitch process, which would affect the next stitch.

[0028] During the needle transfer action, the sinker enters the needle path formed by the middle cam 3 and the return cam 12 and is pushed up. At this time, the brush 101 is in an ascending state to prevent the knitting needle from being deformed by the brush 101 when it comes to high needle transfer action, thereby affecting the normal needle transfer.

[0029] When the needle retreats after the needle transfer is completed, the sinker leaves the middle triangle 3 and forms a needle path 12 with the return needle triangle and continues to automatically press the coil.

[0030] See Figure 4 As shown, it is a schematic diagram of the right-moving circle state of the machine head. The control board 2 moves left, driving the middle triangle 3 to move left. The left movable triangle 4 is driven by the control board 2 to be in an upward state, and the right movable triangle 5 is driven by the control board 2 to be in a downward state.

[0031] When forming a loop, the right movable cam 5 pushes the sinker to pre-lift it and then continue to press it. During the loop forming process, the sinker is outside the range of the middle cam 3, so it always presses the coil to prevent the coil from being brought up during the rising process of the knitting needle and causing floating yarn. At this time, the brush 101 is in a descending state, and when the knitting needle rises, the needle tongue is brushed open by the brush 101 and the thread is hooked.

[0032] When the needle is retracted after the loop is formed, the sinker enters the needle path formed by the middle cam 3 and the needle retraction cam 12, the sinker is pushed to lift up, the loop is smoothly dropped, and the sinker automatically presses down the loop after the sinker is separated from the needle path formed by the middle cam 3 and the needle retraction cam 12.

[0033] See Figure 5 As shown in the left row of the machine head weaving state schematic diagram, the control plate moves right, drives the middle cam 3 to move right, the left movable cam 4 is driven by the control plate 2 to be in the depressed state, the right movable cam 5 is driven by the control plate 2 to be in the lifting state, and the action of the sinker when the loop is formed is the same as the above-mentioned right row of the machine head loop forming state.

[0034] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A control mechanism for a normal pressure type sinker, comprising a base (1), a control plate (2) arranged at the top of the base (1), a plurality of connecting blocks (9), and a brush (101) arranged at one side of the connecting block (9), characterized in that: The base (1) is provided with a base back surface F (103) and a base front surface Z (104), a transverse groove FA (105) is provided inside the base back surface F (103), the control board (2) is arranged inside the transverse groove FA (105), a plurality of pressing plates (8) are installed on the top of the base (1), the bottom of the pressing plate (8) is against the top of the control board (2), the brush (101) is installed on the top of the base (1), a motor (102) is provided on one side of the base (1), the position of the motor (102) corresponds to the connection block (9), the base (1) is installed on the machine head through the connection block (9), a gear is installed on the output end of the motor (102), at least one set of transmission racks (10) is installed on the top of the control board (2), the position of the transmission racks (10) corresponds to the pressing plates (8) and the connection block (9).

2. The combined normal pressure sinker control mechanism according to claim 1, characterized in that: At least one group of control groove 1 (22) and control groove 2 (23) is provided on the surface of the control panel (2), and the control groove 1 (22) and the control groove 2 (23) are both in a "Z" shape and symmetrically arranged. At least one pair of vertical sliders (7) is provided at the bottom of the control panel (2), and the vertical sliders (7) on both sides correspond to the control groove 1 (22) and the control groove 2 (23) respectively. The tops of the vertical sliders (7) are both installed with bearings (71), and the bearings (71) are movably arranged inside the control groove 1 (22) and the control groove 2 (23).

3. The combined normal pressure sinker control mechanism according to claim 2, characterized in that: The top of the control panel (2) is provided with a plurality of screw holes (21), the screw holes (21) are located inside the control slot 1 (22) and the control slot 2 (23), and the bottom of the control panel (2) is provided with a plurality of horizontal sliders (6), the horizontal sliders (6) are locked and installed inside the screw holes (21).

4. The combined normal pressure sinker control mechanism according to claim 1, characterized in that: At least one group of small transverse grooves FAb (107) is provided inside the transverse groove FA (105), the position of the small transverse grooves FAb (107) corresponds to the transverse slider (6), the transverse slider (6) can be movably clamped inside the small transverse grooves FAb (107), and vertical grooves FAa (106) are provided on both sides of the small transverse grooves FAb (107), and the position of the vertical grooves FAa (106) corresponds to the vertical slider (7).

5. The combined normal pressure sinker control mechanism according to claim 1, characterized in that: A middle triangle (3) is provided on the front surface Z (104) of the base body, and the middle triangle (3) is connected to the horizontal slider (6). A back-stitch triangle (12) is installed on the front surface Z (104) of the base body. A left movable triangle (4) and a right movable triangle (5) are respectively provided on both sides of the middle triangle (3). The left movable triangle (4) and the right movable triangle (5) are respectively installed at the bottom of the vertical sliders (7) on both sides.

6. The combined normal pressure sinker control mechanism according to claim 5, characterized in that: The back-stitch triangle (12) can form a needle path with the middle triangle (3) and the left movable triangle (4) and the right movable triangle (5).

Citation Information

Patent Citations

  • Yarn pressing device of flat knitting machine and working method of yarn pressing device

    CN112877886A