Detection work station

By designing an inspection workstation and utilizing a combination of a frame, inspection modules, and loading and unloading modules, we can achieve simultaneous inspection of multiple parts to be inspected, solving the low efficiency problem of traditional inspection methods and improving production efficiency and yield rate.

CN223449268UActive Publication Date: 2025-10-17KUSN MAIZHI FIXTURE TECH
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Patent Information

Application Number
CN202423109063.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-17
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Traditional detection methods are inefficient and cannot meet the stringent requirements of modern industrial production for quality control and efficient production.

Method used

A testing workstation is designed, including a frame, symmetrically arranged testing modules, a transfer module, and a loading and unloading module. By realizing simultaneous testing and transfer of multiple parts to be tested on the testing platform, the testing efficiency is improved by using a gripping component and a transfer line.

Benefits of technology

It greatly improves the detection efficiency, realizes the simultaneous detection of multiple parts to be detected, improves production efficiency and yield rate, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detection work station, and the work station comprises a frame body which is provided with a detection platform; the pair of detection modules are symmetrically arranged on the detection platform, and each detection module comprises a plurality of detection assemblies which are arranged at intervals in the length direction of the detection platform; the transfer module comprises a portal frame arranged between the pair of detection modules in the length direction of the detection platform and material grabbing assemblies arranged on the two sides of the portal frame, and the material grabbing assemblies move in the length direction of the portal frame so as to place the to-be-detected parts on the detection assemblies or take down the to-be-detected parts from the detection assemblies; and the feeding and discharging module comprises a feeding assembly and a discharging assembly which are arranged at the two ends of the portal frame correspondingly, the feeding assembly is used for moving the to-be-detected piece to the feeding position so that the to-be-detected piece can be taken by the grabbing assembly, and the discharging assembly is used for receiving the to-be-detected piece placed by the grabbing assembly at the discharging position and moving the to-be-detected piece to the designated position. Each detection module is provided with a plurality of detection assemblies, so that a plurality of pieces to be detected can be detected at the same time, and the detection efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a detection workstation, belonging to the technical field of testing equipment. Background Art

[0002] With the continuous improvement of industrial automation, quality control during product assembly has become increasingly important. If defective assembled products are not promptly identified and repaired, the yield rate of the finished product in the subsequent assembly process will be directly affected, thereby increasing production costs and reducing production efficiency. Traditional testing methods, which rely on sequential inspections along the production line, are relatively inefficient and cannot meet the stringent quality control and efficient production requirements of modern industrial production. Utility Model Content

[0003] The purpose of this utility model is to provide a detection workstation to solve the above problems.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a detection workstation, comprising:

[0005] a frame having a detection platform formed thereon;

[0006] A pair of detection modules are symmetrically arranged on the detection platform, each of the detection modules includes a plurality of detection components spaced apart along the length direction of the detection platform;

[0007] A transfer module, comprising a gantry arranged between a pair of the detection modules along the length direction of the detection platform and a material grabbing assembly arranged on both sides of the gantry, the material grabbing assembly moving along the length direction of the gantry to place the piece to be detected on the detection assembly or remove the piece to be detected from the detection assembly;

[0008] The loading and unloading module includes a loading assembly and a unloading assembly respectively arranged at both ends of the gantry. The loading assembly is used to move the part to be inspected to the loading position to be taken by the grabbing assembly, and the unloading assembly is used to receive the part to be inspected placed by the grabbing assembly at the unloading position and move it to the designated position.

[0009] Furthermore, the loading assembly includes a slide rail arranged along the length direction of the gantry, a slider slidingly arranged on the slide rail, a power part driving the slider to move on the slide rail, and a loading jig arranged on the slider. The length direction of the loading jig extends perpendicular to the moving direction of the slider, and loading fixtures for loading the parts to be inspected are provided at both ends of the loading jig.

[0010] Furthermore, a temporary storage fixture is fixedly provided at one end of the loading assembly close to the detection assembly, and the temporary storage fixture is used to store the parts to be detected.

[0011] Furthermore, the blanking assembly includes a finished product blanking line and a rework blanking line arranged perpendicular to the moving direction of the gripping assembly. The finished product blanking line is used to receive the tested parts that have passed the inspection, and the rework blanking line is used to receive the tested parts that have failed the inspection.

[0012] Furthermore, a flow line for transferring the parts to be inspected on both sides of the gantry is provided on the side of the blanking assembly away from the inspection assembly. The flow line includes a slide rail arranged perpendicular to the length direction of the gantry, a sliding block provided on the slide rail, a driving member for driving the sliding block to move on the slide rail, and a flow jig provided on the slide rail for placing the parts to be inspected.

[0013] Furthermore, guide rails are provided on both sides of the gantry, and the material grabbing assembly is slidably connected to the guide rails.

[0014] Furthermore, the material grabbing assembly includes a sliding seat slidably connected to the guide rail, a brake member driving the sliding seat to move on the guide rail, a lifting structure arranged on the sliding seat, and a material grabbing hand arranged on the lifting structure.

[0015] Furthermore, the lifting structure includes a slide rail arranged on the slide seat in a vertical direction, a slide block slidably arranged on the slide rail, and a driving cylinder driving the slide block to move on the slide rail, and the grabber is fixed on the slide block.

[0016] The beneficial effect of the present invention is that: the present application symmetrically arranges a pair of detection modules on the detection platform, and arranges a transfer module in the middle of the pair of detection modules to drive the parts to be detected to flow between the loading component, the detection component and the unloading component. By arranging multiple detection components for each detection module, multiple parts to be detected can be detected at the same time, which greatly improves the detection efficiency.

[0017] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a detection workstation shown in an embodiment of the present application;

[0019] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0020] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B in the middle. DETAILED DESCRIPTION

[0021] The specific embodiments of the present application will be further described in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.

[0022] In the description of the present application, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0023] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0024] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. In addition, in the present application, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium.

[0025] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0026] Please refer to Figures 1 to 3The detection workstation shown in an embodiment of the present application comprises a rack body 10, a pair of detection modules 30, a transfer module 20 and a feeding and discharging module. The rack body 10 is formed with a detection platform.

[0027] The pair of detection modules 30 are symmetrically arranged on the detection platform, and each detection module 30 comprises a plurality of detection assemblies 31 arranged at intervals along the length direction of the detection platform; the detection assemblies 31 can be selected according to the to-be-detected pieces, which are not limited herein.

[0028] The transfer module 20 comprises a gantry 21 arranged in the middle of the pair of detection modules 30 along the length direction of the detection platform and a grabbing assembly 22 arranged on both sides of the gantry 21, and the grabbing assembly 22 moves along the length direction of the gantry 21 to place the to-be-detected pieces on the detection assemblies 31 or take the to-be-detected pieces away from the detection assemblies 31.

[0029] The feeding and discharging module comprises a feeding assembly 40 and a discharging assembly 50 arranged at the two ends of the gantry 21 respectively, the feeding assembly 40 is used to move the to-be-detected pieces to a feeding position for the grabbing assembly 22 to take, and the discharging assembly 50 is used to receive the to-be-detected pieces placed by the grabbing assembly 22 at a discharging position and move to a designated position.

[0030] In an embodiment, the feeding assembly 40 comprises a sliding rail 41 arranged along the length direction of the gantry 21, a sliding block 42 slidingly arranged on the sliding rail 41, a power member driving the sliding block 42 to move on the sliding rail 41 and a loading jig 43 arranged on the sliding block 42, the length direction of the loading jig 43 extends and is arranged perpendicularly to the moving direction of the sliding block 42, and loading clamps for loading the to-be-detected pieces are arranged at the two ends of the loading jig 43. The loading clamps at the two ends of the loading jig 43 simultaneously provide the to-be-detected pieces for the detection assemblies 31 on both sides of the gantry 21, which greatly improves the detection efficiency.

[0031] In an embodiment, a temporary storage jig 44 is further fixedly arranged at one end of the feeding assembly 40 close to the detection assembly 31, and the temporary storage jig 44 is used to store the to-be-detected pieces. By arranging the temporary storage jig 44, the to-be-detected pieces can be temporarily stored, which can avoid the waiting process of the feeding assembly 40 waiting for the grabbing assembly 22 to grab the to-be-detected pieces, thereby improving the work efficiency.

[0032] In an embodiment, the discharging assembly 50 comprises a finished product discharging line 51 and a rework discharging line 52 arranged perpendicularly to the moving direction of the grabbing assembly 22, the finished product discharging line 51 is used to receive the to-be-detected pieces that pass the detection, and the rework discharging line 52 is used to receive the to-be-detected pieces that fail the detection. The finished product discharging line 51 and the rework discharging line 52 have the same structure, both of which are conveying belts, and the grabbing assembly 22 places different to-be-detected pieces on the corresponding finished product discharging line 51 or rework discharging line 52 according to the detection results, so as to collect the to-be-detected pieces according to the detection results, thereby facilitating subsequent production.

[0033] In an embodiment, a flow line 60 for flowing the to-be-detected piece on both sides of the gantry 21 is arranged on the side of the feeding assembly 50 away from the detection assembly 31, the flow line 60 comprises a sliding rail 41 arranged along the length direction of the gantry 21, a sliding block arranged on the sliding rail 41, a driving member for driving the sliding block to move on the sliding rail 41, and a flow jig arranged on the sliding rail 41 for placing the to-be-detected piece. The to-be-detected piece is flowed on both sides of the gantry 21 through the flow line 60, so as to facilitate the flow detection between different detection assemblies 31 when the to-be-detected piece needs to be detected in multiple items.

[0034] In an embodiment, guide rails 211 are arranged on both sides of the gantry 21, and the grabbing assembly 22 is in sliding connection with the guide rails 211. The guide rails 211 are arranged integrally with the gantry 21, which is conducive to improving the stability of the movement of the grabbing assembly 22.

[0035] In an embodiment, the grabbing assembly 22 comprises a sliding seat 221 in sliding connection with the guide rails 211, a brake member for driving the sliding seat 221 to move on the guide rails 211, a lifting structure 222 arranged on the sliding seat 221, and a grabbing hand 223 arranged on the lifting structure 222. The grabbing hand 223 is controlled to move through horizontal movement and lifting movement, so as to facilitate the grabbing hand 223 to perform corresponding taking and placing work, and meanwhile, bumping is avoided.

[0036] In an embodiment, the lifting structure 222 comprises a sliding rail 41 arranged in a vertical direction on the sliding seat 221, a sliding block arranged in sliding connection on the sliding rail 41, and a driving cylinder for driving the sliding block to move on the sliding rail 41, and the grabbing hand 223 is fixed on the sliding block. The grabbing hand 223 is used for grabbing and placing the to-be-detected piece, which can be freely selected according to the type of the to-be-detected piece, and is not specifically limited here.

[0037] The present application comprises a pair of detection modules arranged symmetrically on the detection platform, and a transfer module arranged in the middle of the pair of detection modules to drive the to-be-detected piece to flow between the feeding assembly, the detection assembly and the discharging assembly. Multiple detection assemblies are arranged in each detection module to realize the simultaneous detection of multiple to-be-detected pieces, thereby greatly improving the detection efficiency.

[0038] The technical features of the above embodiments can be combined in any manner. To make the description concise, not all possible combinations of the technical features in the above embodiments are described, but as long as the combinations of the technical features do not exist, they should be considered as the scope of the present application.

[0039] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A detection workstation, characterized in that: The detection workstation comprises: a frame having a detection platform formed thereon; A pair of detection modules are symmetrically arranged on the detection platform, each of the detection modules includes a plurality of detection components spaced apart along the length direction of the detection platform; A transfer module, comprising a gantry arranged between a pair of the detection modules along the length direction of the detection platform and a material grabbing assembly arranged on both sides of the gantry, the material grabbing assembly moving along the length direction of the gantry to place the piece to be detected on the detection assembly or remove the piece to be detected from the detection assembly; The loading and unloading module includes a loading assembly and a unloading assembly respectively arranged at both ends of the gantry. The loading assembly is used to move the part to be inspected to the loading position to be taken by the grabbing assembly, and the unloading assembly is used to receive the part to be inspected placed by the grabbing assembly at the unloading position and move it to the designated position.

2. The detection workstation according to claim 1, characterized in that: The loading assembly includes a slide rail arranged along the length direction of the gantry, a slider slidingly arranged on the slide rail, a power part driving the slider to move on the slide rail, and a loading jig arranged on the slider. The length direction of the loading jig extends perpendicular to the moving direction of the slider, and loading clamps for loading the parts to be inspected are provided at both ends of the loading jig.

3. The detection workstation according to claim 2, characterized in that: A temporary storage fixture is also fixedly provided on one end of the feeding assembly close to the detection assembly, and the temporary storage fixture is used to store the parts to be detected.

4. The detection workstation according to claim 1, wherein: The blanking assembly includes a finished product blanking line and a rework blanking line arranged perpendicular to the moving direction of the gripping assembly. The finished product blanking line is used to receive the tested parts that have passed the inspection, and the rework blanking line is used to receive the tested parts that have failed the inspection.

5. The detection workstation according to claim 4, characterized in that: A flow line for transferring the parts to be inspected on both sides of the gantry is also provided on the side of the blanking assembly away from the inspection assembly. The flow line includes a slide rail arranged perpendicular to the length direction of the gantry, a sliding block provided on the slide rail, a driving member for driving the sliding block to move on the slide rail, and a flow fixture provided on the slide rail for placing the parts to be inspected.

6. The detection workstation according to claim 1, wherein: Guide rails are provided on both sides of the gantry, and the material grabbing assembly is slidably connected to the guide rails.

7. The detection workstation according to claim 6, characterized in that: The material grabbing assembly includes a sliding seat slidably connected to the guide rail, a brake member driving the sliding seat to move on the guide rail, a lifting structure arranged on the sliding seat, and a material grabbing hand arranged on the lifting structure.

8. The detection workstation according to claim 7, characterized in that: The lifting structure includes a slide rail arranged on the slide seat in a vertical direction, a slide block slidably arranged on the slide rail, and a driving cylinder driving the slide block to move on the slide rail, and the grabber is fixed on the slide block.