Intermittent rolling tea leaf pile fermentation device

By designing an intermittent tumbling tea pile fermentation device, the problems of incomplete tea turning and unstable fermentation environment in traditional devices have been solved, achieving thorough tea fermentation and environmental stability, and ensuring fermentation quality.

CN223452758UActive Publication Date: 2025-10-21YUNNAN ZEDAO TEA CO LTD
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Patent Information

Application Number
CN202422676987.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Traditional pile fermentation equipment lacks the ability to turn the tea leaves over, resulting in incomplete fermentation of the tea leaves at the bottom, and lacks the ability to automatically remove moisture and heat, affecting the fermentation quality and environmental stability.

Method used

An intermittent tumbling tea fermentation device was designed, which includes a turning component, a temperature and humidity sensor, a dehumidification component, and a discharge component. The turning component turns the tea leaves, the temperature and humidity sensor monitors and controls the fermentation environment, and the dehumidification component automatically discharges moisture and heat to ensure fermentation quality and environmental stability.

Benefits of technology

It achieves thorough tea fermentation and stable fermentation environment, avoiding the impact of incomplete fermentation and environmental fluctuations on quality, and provides good sealing and automated control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaves, in particular to an intermittent rolling tea leaf pile fermentation device which comprises a machine shell, fixed supporting legs are symmetrically and fixedly connected to the two sides of the bottom of the machine shell, a feeding assembly is arranged in the center of the top of the machine shell, and a control panel is fixedly connected to one side of the top of the machine shell. A temperature and humidity sensor is arranged on one side of the top of an inner cavity of the machine shell and electrically connected with the control panel, a material turning assembly is arranged in the inner cavity of the machine shell, a moisture removal groove is formed in the top wall of the side, away from the control panel, of the machine shell, and a moisture removal assembly is arranged above the moisture removal groove. Compared with the prior art, the tea leaf overturning device has the capability of overturning tea leaves, so that the condition that the tea leaves stacked at the bottom are not thoroughly fermented is avoided, the fermentation quality can be ensured, and the tea leaf overturning device has the capability of automatically discharging moisture and heat, so that the stability of a fermentation environment can be ensured, and the influence on the fermentation quality is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of tea, specifically to a tea heap fermentation device of intermittent tumbling. BACKGROUND

[0002] Tea is a beverage made from the leaves and buds of the tea plant, it is a widely consumed beverage, has unique aroma, taste and nutritional value, tea contains a variety of chemical components, such as caffeine, theophylline, amino acids, sugars, vitamins and minerals, etc., has many health benefits to the human body, such as antioxidant, anti-inflammatory, lower blood pressure and lower cholesterol, etc., the production process of tea includes picking, withering, rolling, fermentation, drying and screening steps, according to the different production processes, tea can be divided into many types, such as green tea, black tea, white tea, yellow tea, oolong tea and dark tea, the time of brewing tea can be adjusted according to personal taste and the type of tea, tea can be brewed several times, the taste will be different each time, in addition to brewing tea, tea is also used in cooking and baking, can be added to dishes and desserts, adds unique aroma and taste to food, in addition, tea can be made into cold drinks, such as iced tea and tea drinks.

[0003] Heap is the fermentation process in the production process of mature tea, it is also the key point to determine the quality of mature tea, therefore, the production of mature tea needs to use heap fermentation device, although the traditional heap fermentation device has heap fermentation capacity, but it still has some deficiencies, for example, it lacks the ability to turn over the tea, therefore, the tea accumulated at the bottom may not be fermented thoroughly, thereby it is difficult to ensure the fermentation quality, and it lacks the ability to automatically discharge moisture and heat, therefore, it is difficult to ensure the stability of the fermentation environment, thereby it may affect the fermentation quality, therefore, in view of the above problems, a tea heap fermentation device of intermittent tumbling is proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a tea heap fermentation device of intermittent tumbling, which has the ability to turn over the tea, therefore, the tea accumulated at the bottom will not be fermented thoroughly, thereby it can ensure the fermentation quality, and it has the ability to automatically discharge moisture and heat, therefore, it can ensure the stability of the fermentation environment, thereby it avoids affecting the fermentation quality, to solve the problems proposed in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] The utility model provides a kind of intermittent tea leaf fermentation device of tumbling, including shell, the bottom two sides of the shell are symmetrical and fixedly connected with fixed support leg, the top center of the shell is equipped with feeding assembly, the top one side of the shell is fixedly connected with control panel, the top one side of the inner chamber of the shell is equipped with temperature and humidity sensor and the temperature and humidity sensor is electrically connected with the control panel, the inner chamber of the shell is equipped with material turning assembly, the top wall of the side of the shell away from the control panel is opened with wet exhaust groove, the top of the wet exhaust groove is equipped with wet exhaust assembly, the bottom center of the shell is equipped with discharging assembly.

[0007] Preferably, the feeding assembly includes a feed hopper, the bottom end of the feed hopper penetrates through the top wall of the shell and communicates with the inner cavity of the shell, the top of the feed hopper is hinged with a first hopper cover through a hinge shaft, and the first hopper cover is fixedly connected with a first opening and closing handle.

[0008] Preferably, the material turning assembly includes a drive motor fixedly connected and arranged at the center of one side wall of the shell, a transmission shaft is fixedly connected to the output end of the drive motor, and one end of the transmission shaft away from the drive motor extends into the shell and is rotatably connected to the center of the inner side wall of the side of the shell away from the drive motor.

[0009] Preferably, a plurality of sets of material turning paddles are equidistantly arranged and fixedly connected to the transmission shaft, the inner cavity of the material turning paddles is provided with an electric resistance heating wire, the two sides of the material turning paddles are symmetrically provided with material scraping struts fixedly connected with the transmission shaft, one end of the material scraping struts away from the transmission shaft is fixedly connected with a material scraping plate, and the material scraping plate abuts against the inner side wall of the shell.

[0010] Preferably, the wet exhaust assembly includes a wet exhaust box, the bottom of the wet exhaust box is provided with an opening matched in specification and corresponding in position with the wet exhaust groove, the inner cavity of the wet exhaust box is provided with a wet exhaust fan, and the top wall of the wet exhaust box is provided with a wet exhaust filter screen.

[0011] Preferably, the discharging assembly includes a discharging hopper, the top end of the discharging hopper penetrates through the bottom wall of the shell and communicates with the inner cavity of the shell, the bottom of the discharging hopper is hinged with a second hopper cover through a hinge shaft, and the second hopper cover is fixedly connected with a second opening and closing handle.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The utility model discloses a fixed support leg can be fixed to the shell supports, through setting up the feed assembly can with water into the tea into the shell, and can provide good sealing effect, prevent other sundries through the feed assembly into the shell, through setting up the control panel can control and parameter setting of the electric appliance, through setting up the temperature and humidity sensor can detect the temperature and humidity of the shell inner chamber, through setting up the feed assembly can be to the tea of wu heap feed processing, therefore will not make the tea that accumulates in the bottom appear fermentation not completely, thereby can guarantee fermentation quality, through setting up the moisture discharge groove can be for the moisture and hot gas of shell inside provide path into the moisture discharge component, through setting up the moisture discharge component can cooperate with temperature and humidity sensor and discharge the moisture and hot gas in the shell automatically, therefore can guarantee the stability of fermentation environment, thereby avoid the influence to fermentation quality, through setting up the discharge assembly can discharge the tea, so that subsequent processing is carried out to it, and can provide good sealing effect, prevent other sundries through the discharge assembly into the shell. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 It is the structure schematic view of the utility model;

[0016] Figure 3 It is the structure schematic view of the feed assembly of the utility model;

[0017] Figure 4 It is the structure schematic view of the moisture discharge component of the utility model.

[0018] In the drawing: 1, shell;2, fixed support leg;3, feed assembly;301, feed hopper;302, first hopper cover;303, first opening and closing handle;4, control panel;5, temperature and humidity sensor;6, feed assembly;601, drive motor;602, transmission shaft;603, feed paddle;604, resistance heating wire;605, scraping support rod;606, scraping support plate;7, moisture discharge groove;8, moisture discharge component;801, moisture discharge box;802, moisture discharge fan;803, moisture discharge filter screen;9, discharge assembly;901, discharge hopper;902, second hopper cover;903, second opening and closing handle. DETAILED DESCRIPTION

[0019] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the scope of the utility model.

[0020] In the description of the utility model, it needs to be understood that the orientation words such as '' front, back, up, down, left, right '' '' horizontal, vertical, perpendicular, horizontal '' and '' top, bottom '' and the orientation or positional relationship indicated by the like are usually based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, in the absence of the opposite statement, these orientation words do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore can not be understood as the limitation of the protection scope of the utility model;The orientation words '' inside, outside '' refer to the inside and outside relative to the contour of each component.

[0021] In addition, it needs to be explained that the word '' first '' '' second '' and the like are used to limit the parts, only for the convenience of distinguishing the corresponding parts, if no further declaration, the above-mentioned words do not have special meaning, therefore can not be understood as the limitation of the protection scope of the utility model.

[0022] Please refer to Figures 1-4 The utility model provides a technical scheme:

[0023] A kind of intermittent rolling tea leaf heap fermentation device, including casing 1, the bottom two sides of casing 1 are symmetrical and fixedly connected with fixed leg 2, the top center of casing 1 is equipped with feeding assembly 3, the top side of casing 1 is fixedly connected with control panel 4, the top side of the inner chamber of casing 1 is equipped with temperature and humidity sensor 5 and temperature and humidity sensor 5 is electrically connected with control panel 4, the inner chamber of casing 1 is equipped with material turning assembly 6, the top wall of the side of casing 1 away from control panel 4 is equipped with wet exhaust groove 7, the top of wet exhaust groove 7 is equipped with wet exhaust assembly 8, the bottom center of casing 1 is equipped with discharging assembly 9.

[0024] The feeding assembly 3 comprises a feeding hopper 301, the bottom end of the feeding hopper 301 penetrates through the top wall of the casing 1 and communicates with the inner cavity of the casing 1, the top of the feeding hopper 301 is hingedly connected with a first hopper cover 302 through a hinge shaft, and the first hopper cover 302 is fixedly connected with a first opening and closing handle 303; the material turning assembly 6 comprises a driving motor 601 fixedly and arranged at the center of one side wall of the casing 1, the output end of the driving motor 601 is fixedly connected with a transmission shaft 602, one end of the transmission shaft 602 away from the driving motor 601 extends into the casing 1 and is rotationally connected with the center of the inner side wall of the side of the casing 1 away from the driving motor 601, a plurality of groups of material turning paddles 603 are equidistantly and fixedly arranged on the transmission shaft 602, the inner cavity of the material turning paddle 603 is provided with a resistance heating wire 604, the two sides of the material turning paddle 603 are symmetrically provided with a material scraping support rod 605 fixedly connected with the transmission shaft 602, one end of the material scraping support rod 605 away from the transmission shaft 602 is fixedly connected with a material scraping support plate 606 and abuts against the inner side wall of the casing 1; the moisture removal assembly 8 comprises a moisture removal box 801, the bottom of the moisture removal box 801 is provided with an opening matched with the moisture removal groove 7 in specification and corresponding in position, the inner cavity of the moisture removal box 801 is provided with a moisture removal fan 802, and the top wall of the moisture removal box 801 is provided with a moisture removal filter screen 803; the discharging assembly 9 comprises a discharging hopper 901, the top end of the discharging hopper 901 penetrates through the bottom wall of the casing 1 and communicates with the inner cavity of the casing 1, the bottom of the discharging hopper 901 is hingedly connected with a second hopper cover 902 through a hinge shaft, and the second hopper cover 902 is fixedly connected with a second opening and closing handle 903,

[0025] Workflow: first all electrical appliances are powered on, fixed leg 2 can be fixed support shell 1, feed assembly 3 in the feed hopper 301 can be introduced into the tea and water into the shell 1, and through the first cover 302 provides good sealing effect, prevent other debris through the feed hopper 301 into the shell 1, control panel 4 can be controlled and the parameters of electrical appliances are set, temperature and humidity sensor 5 can detect the temperature and humidity of the shell 1 cavity, turnover assembly 6 can be turnover of the tea pile processing, thus will not make the tea leaves accumulated at the bottom of fermentation incomplete, so as to ensure the fermentation quality, turnover, the drive motor 601 is set in advance on the control panel 4 start time and start length, so the drive motor 601 will be intermittent start, drive motor 601 start will be driven by the transmission shaft 602 rotation of the turnover paddle 603, the resistance heating wire 604 in the turnover paddle 603 can heat the tea, so as to turnover of the tea, transmission shaft 602 rotation will be driven by the scraping branch 605 rotation of the scraping branch plate 606, so as to scraping branch plate 606 on the inner side wall of the shell 1 is scraped, avoid tea leaves stay on the inner side wall of the shell 1, the exhaust groove 7 can be provided for the path of the moisture and heat in the shell 1 into the exhaust assembly 8, the exhaust assembly 8 can cooperate with the temperature and humidity sensor 5 in the shell 1 of the moisture and heat is automatically discharged, so as to ensure the stability of the fermentation environment, thereby avoiding the influence on the fermentation quality, the temperature and humidity sensor 5 will be set in advance a threshold, when the temperature and humidity sensor 5 detects the temperature and humidity in the shell 1 reaches this threshold, the temperature and humidity sensor 5 will transmit information to the control panel 4, the control panel 4 controls the exhaust fan 802 start, so as to through the exhaust groove 7 of the shell 1 in the heat and moisture is extracted, and the exhaust filter screen 803 can prevent other debris through the exhaust box 801 into the shell 1, the discharge assembly 9 in the discharge hopper 901 can be discharged to the tea, so as to carry on subsequent processing, and through the second cover 902 provides good sealing effect, prevent other debris through the discharge hopper 901 into the shell 1.

[0026] The contents not described in detail in the specification belong to the prior art known to those skilled in the art. The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The machinery, parts and equipment adopt the conventional type in the prior art. The circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.

[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.

Claims

1. An intermittent rolling tea leaf pile fermentation device comprising a casing (1), characterized in that: The bottom of the shell (1) is symmetrically and fixedly connected with a fixed leg (2), the top center of the shell (1) is provided with a feeding assembly (3), one side of the top of the shell (1) is fixedly connected with a control panel (4), one side of the top of the inner cavity of the shell (1) is provided with a temperature and humidity sensor (5) and the temperature and humidity sensor (5) is electrically connected with the control panel (4), the inner cavity of the shell (1) is provided with a turnover assembly (6), the top wall of the side of the shell (1) away from the control panel (4) is provided with a moisture removal groove (7), the upper side of the moisture removal groove (7) is provided with a moisture removal assembly (8), and the bottom center of the shell (1) is provided with a discharging assembly (9).

2. The tea fermentation device according to claim 1, wherein: The feeding assembly (3) comprises a feeding hopper (301), the bottom end of the feeding hopper (301) penetrates the top wall of the shell (1) and communicates with the inner cavity of the shell (1), the top of the feeding hopper (301) is hingedly connected with a first hopper cover (302) through a hinge shaft, and the first hopper cover (302) is fixedly connected with a first opening and closing handle (303).

3. The tea fermentation device according to claim 1, wherein: The turnover assembly (6) comprises a driving motor (601) fixedly connected to the center of one side wall of the shell (1), a transmission shaft (602) fixedly connected to the output end of the driving motor (601), and the transmission shaft (602) extending to the inner cavity of the shell (1) and rotationally connected to the center of the inner side wall of the side of the shell (1) away from the driving motor (601).

4. The intermittent tumbling tea leaf pile fermentation device according to claim 3, wherein: A plurality of turnover paddles (603) are equidistantly arranged and fixedly connected to the transmission shaft (602), the inner cavity of the turnover paddle (603) is provided with a resistance heating wire (604), the two sides of the turnover paddle (603) are symmetrically provided with a material scraping support rod (605) fixedly connected with the transmission shaft (602), one end of the material scraping support rod (605) away from the transmission shaft (602) is fixedly connected with a material scraping support plate (606), and the material scraping support plate (606) abuts against the inner side wall of the shell (1).

5. The batch-type rolling tea leaf pile fermentation device according to claim 1, characterized in that: The moisture removal assembly (8) comprises a moisture removal box (801), the bottom of the moisture removal box (801) is provided with an opening matched with the moisture removal groove (7) in specification and position, the inner cavity of the moisture removal box (801) is provided with a moisture removal fan (802), and the top wall of the moisture removal box (801) is provided with a moisture removal filter screen (803).

6. The batch-type rolling tea leaf pile fermentation device according to claim 1, characterized in that: The discharging assembly (9) comprises a discharging hopper (901), the top end of the discharging hopper (901) penetrates the bottom wall of the shell (1) and communicates with the inner cavity of the shell (1), the bottom of the discharging hopper (901) is hingedly connected with a second hopper cover (902) through a hinge shaft, and the second hopper cover (902) is fixedly connected with a second opening and closing handle (903).