Disinfection and sterilization device for reed leaf processing
By using automated components such as lead screws, motors, and waterproof ropes, the automatic transfer and lifting of the bamboo leaf fixing frame is achieved, solving the problems of danger from manual removal and uneven cooling, and improving the safety and quality of bamboo leaf processing.
Patent Information
- Application Number
- CN202422962441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The current method of manually removing the bamboo leaves from the fixing rack after steaming and sterilizing is dangerous, time-consuming, and labor-intensive, and the uneven cooling process seriously affects the quality of the bamboo leaves.
By using a combination of lead screw, motor, moving plate, fixed frame and bamboo leaf fixing rack, the bamboo leaf fixing rack can be automatically transferred and lifted. Combined with waterproof rope and rotating mechanism, the steaming and cooling process is automatically controlled, avoiding manual operation.
This method enables rapid steaming and cooling of bamboo leaves, reduces the risks associated with manual operation, improves the quality and production efficiency of bamboo leaves, and reduces the possibility of surface cracking.
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Figure CN223452792U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing technical field, especially a kind of disinfection and sterilization device for zongzi leaf processing. BACKGROUND
[0002] Zongzi leaf is one of the indispensable materials for zongzi, which generally has a large amount of chlorophyll and various amino acids beneficial to human body, and has a pleasant smell, giving a feeling of returning to nature. At the same time, zongzi leaf also has certain antiseptic effect, which is one of the reasons why zongzi is easy to store. Zongzi leaf can not only be used to wrap zongzi, but also has certain medicinal value. During processing, zongzi leaf needs to be steamed and disinfected to eliminate staphylococcus aureus and bacillus subtilis on its surface.
[0003] Chinese patent document CN220512181U discloses a zongzi leaf steaming device for disinfection and sterilization. The inner cavity of the steaming barrel is sleeved with a zongzi leaf fixing frame. The zongzi leaf fixing frame includes a bottom plate, a vertical column fixedly connected to the middle of the bottom plate, and a plurality of fixed plates fixedly connected to the outer surface of the vertical column. Each fixed plate is installed with a zongzi leaf clamping plate on one side. The bottom of the steaming barrel is fixedly connected with four supporting legs. The zongzi leaf clamping plate is provided with a spring. The zongzi leaf is placed between the zongzi leaf clamping plate and the fixed plate. The spring pulls the zongzi leaf clamping plate to clamp and fix the zongzi leaf between the zongzi leaf clamping plate and the fixed plate. Compared with fixing by bolts, it is more simple and convenient to fix and remove the zongzi leaf. The drainage port can conveniently drain the water in the steaming barrel.
[0004] The existing technology has the following problems:
[0005] In the above device, the zongzi leaf fixing frame needs to be manually removed after steaming and disinfection. In modern technology, the zongzi leaf needs to be cooled immediately after steaming. Manual removal of the zongzi leaf fixing frame is not only dangerous (causing burns to workers) but also time-consuming and laborious. Secondly, if cold water is directly injected into the steaming cylinder, the zongzi leaf is distributed vertically, and the temperature of the zongzi leaf contacting the cold water at different positions is not the same, which may cause uneven cooling. SUMMARY
[0006] The utility model provides a disinfection and sterilization device for zongzi leaf processing to solve the problems in the above background technology.
[0007] To solve the above technical problems, the utility model adopts the following technical scheme:
[0008] The utility model provides a kind of disinfection and sterilization device for zongzi leaf processing, including base, the upper end left and right parts of the base are fixedly installed with mounting bracket, the upper end left and right parts of the base are fixedly installed with cooling box and cooking box respectively, the cooling box and cooking box are located the inside bottom of mounting bracket, the inner wall top of mounting bracket is movably connected with adjusting transfer assembly, the bottom of adjusting transfer assembly is movably connected with lifting discharge assembly, the bottom of lifting discharge assembly is fixedly installed with zongzi leaf fixing frame;
[0009] The adjusting transfer assembly includes a lead screw, the left and right ends of the lead screw are rotatably connected to the rear position of the top inner wall of the mounting bracket, a motor is fixedly installed at the rear position of the top right side of the mounting bracket, the output end of the motor penetrates the right part of the mounting bracket and is fixedly connected to the right end of the lead screw, a moving plate is threadedly connected to the outer wall of the lead screw, and a fixed frame is fixedly installed at the lower end of the moving plate.
[0010] The lifting discharge assembly includes a rotating shaft, the outer wall left and right parts of the rotating shaft are rotatably connected to the inner wall left and right sides of the middle part of the fixed frame, a rotating mechanism is movably connected to the outer wall middle part of the rotating shaft, a rope winding disc is fixedly sleeved to the outer wall left and right parts of the rotating shaft, waterproof ropes are wound around the outer walls of the two rope winding discs, and the bottom of the two waterproof ropes is fixedly connected to the left and right parts of the zongzi leaf fixing frame.
[0011] Preferably, a rectangular guide rod is fixedly installed at the front position of the top inner wall of the mounting bracket, and the inner wall of the front part of the moving plate is slidably connected to the outer side of the rectangular guide rod.
[0012] Preferably, the rotating mechanism includes a gear one, the outer wall middle part of the rotating shaft is fixedly sleeved to the inner wall of the gear one, a drive motor is fixedly installed at the rear position of the inner wall bottom of the fixed frame, a gear two is fixedly sleeved to the output end of the drive motor, and the outer surface of the gear one is engaged with the outer surface of the gear two.
[0013] Preferably, the zongzi leaf fixing frame includes two support plates, a connecting block is fixedly installed at the middle part of the side away from each other of the two support plates, the bottom of the two waterproof ropes is fixedly connected to the upper end middle part of the two connecting blocks, three rectangular fixed rods are fixedly installed at the upper and lower parts of the opposite side of the two support plates, a clamping plate is slidably connected to the outer wall front and back part of every four fixed rods close to each other, and a plurality of drainage holes are formed in the front side of the six clamping plates.
[0014] Preferably, a resilient member is movably sleeved to the outer wall left and right parts of the twelve fixed rods, and the twenty-four resilient members are located between the fixed rod side and the clamping plate.
[0015] Preferably, a heater is fixedly installed at the front and back positions of the right inner wall of the cooking box, and a control module is fixedly installed at the right middle part of the cooking box.
[0016] Preferably, the front top of the cooking box and the cooling box is fixedly installed with an openable water injection pipe, the top of the left and right sides of the cooking box and the cooling box is fixedly installed with a slide rail, the front and rear parts of the side away from each other of four adjacent slide rails are slidably connected with a cover, the left and right parts of the opposite sides of four adjacent covers are provided with a semicircular groove matched with two waterproof ropes, the inner wall bottom of the cooking box and the cooling box is fixedly installed with a triangular guide plate, the middle part of the bottom of the rear side of the cooking box and the cooling box is fixedly installed with a drain pipe, the inner cavities of the two drain pipes are fixedly installed with a valve in the middle part, and the two drain pipes are located above the two guide plates.
[0017] Preferably, the bottom of the opposite sides of the cooking box and the cooling box is filled with a water absorption pad.
[0018] Due to the adoption of the above technical scheme, the technical progress achieved by the present application relative to the prior art is:
[0019] 1. The disinfection and sterilization device for zongzi leaf processing can realize rapid cooking or cooling of zongzi leaves, and the zongzi leaves inside the zongzi leaf fixing frame are cooled, which reduces the risk of manual zongzi leaf taking, prevents scalding, improves the quality of zongzi leaves, and reduces the possibility of surface cracking.
[0020] 2. The disinfection and sterilization device for zongzi leaf processing can hoist the entire zongzi leaf fixing frame from the cooking box or the cooling box through the cooperation of the rotating shaft, the rope winding disc, the waterproof rope, the first gear, the driving motor, the second gear, and the zongzi leaf fixing frame, which facilitates zongzi leaf discharge, saves time and effort, and has high practicality. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic view of the overall front view structure of the present application;
[0022] Figure 2 It is a schematic view of the overall bottom view structure of the present application;
[0023] Figure 3 It is a schematic view of the adjusting and transferring assembly and the hoisting and discharging assembly of the present application;
[0024] Figure 4 It is a schematic view of the zongzi leaf fixing frame structure of the present application;
[0025] Figure 5 It is a schematic view of the overall cross-sectional structure of the present application.
[0026] In the figure: 1, base; 2, adjust and transfer assembly; 3, lifting and discharging assembly; 4, rice leaf fixing frame; 11, mounting frame; 12, cooling box; 13, steaming box; 14, heater; 15, water injection pipe; 16, cover; 17, guide plate; 18, drain pipe; 21, lead screw; 22, motor; 23, moving plate; 24, fixed frame; 25, rectangular guide rod; 31, rotating shaft; 32, rope winding disc; 33, waterproof rope; 34, gear one; 35, driving motor; 36, gear two; 41, support plate; 42, fixed rod; 43, clamping plate; 44, draining hole; 45, elastic member. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0028] As Figures 1-5 shown, a disinfection and sterilization device for rice leaf processing includes a base 1, mounting frames 11 are fixedly installed on the upper ends of the left and right parts of the base 1, cooling boxes 12 and steaming boxes 13 are fixedly installed on the upper ends of the left and right parts of the base 1 respectively, the cooling boxes 12 and the steaming boxes 13 are located on the inner bottom parts of the mounting frames 11, adjust and transfer assemblies 2 are movably connected to the inner wall top parts of the mounting frames 11, lifting and discharging assemblies 3 are movably connected to the bottom parts of the adjust and transfer assemblies 2, and rice leaf fixing frames 4 are fixedly installed on the bottom parts of the lifting and discharging assemblies 3.
[0029] The adjust and transfer assembly 2 includes lead screws 21, the left and right ends of the lead screws 21 are rotatably connected to the rear positions of the inner wall top parts of the mounting frames 11, motors 22 are fixedly installed on the rear positions of the top parts of the right sides of the mounting frames 11, the output ends of the motors 22 penetrate the right parts of the mounting frames 11 and are fixedly connected to the right ends of the lead screws 21, moving plates 23 are threadedly connected to the outer walls of the lead screws 21, and fixed frames 24 are fixedly installed on the lower ends of the moving plates 23.
[0030] The lifting and discharging assembly 3 includes rotating shafts 31, the outer wall left and right parts of the rotating shafts 31 are rotatably connected to the inner walls of the left and right middle parts of the fixed frames 24, rotating mechanisms are movably connected to the outer wall middle parts of the rotating shafts 31, rope winding discs 32 are fixedly sleeved on the outer wall left and right parts of the rotating shafts 31, waterproof ropes 33 are wound on the outer walls of the two rope winding discs 32, and the bottom parts of the two waterproof ropes 33 are fixedly connected to the left and right parts of the rice leaf fixing frames 4.
[0031] The whole zongzi leaf fixing frame 4 can be lifted from the steaming box 13 or the cooling box 12 through the lifting-out assembly 3, so that the zongzi leaf fixing frame 4 is conveniently lifted out, manual operation is not needed, time and labor are saved, and the practicability is high. The zongzi leaf fixing frame 4 lifted can be transferred to above the steaming box 13 or the cooling box 12 through the transferring assembly 2, so that the zongzi leaves can be quickly steamed or cooled. After the zongzi leaves in the zongzi leaf fixing frame 4 are cooled, the danger of manual zongzi leaf taking is reduced, scalding is prevented, the quality of the zongzi leaves is improved, and the possibility of surface cracking of the zongzi leaves is reduced.
[0032] As shown in Figure 3 , the front position of the top of the inner wall of the mounting frame 11 is fixedly provided with a rectangular guide rod 25, and the inner wall of the front of the moving plate 23 is slidably connected with the outer side of the rectangular guide rod 25.
[0033] The rectangular guide rod 25 has a guiding and limiting effect on the movement of the moving plate 23.
[0034] As shown in Figure 2 and Figure 3 , the rotating mechanism comprises a gear one 34, the middle part of the outer wall of the rotating shaft 31 is fixedly sleeved with the inner wall of the gear one 34, the rear position of the inner wall of the bottom of the fixed frame 24 is fixedly provided with a driving motor 35, the output end of the driving motor 35 is fixedly sleeved with a gear two 36, and the outer surface of the gear one 34 is engaged with the outer surface of the gear two 36.
[0035] The output end of the driving motor 35 can drive the gear two 36 to rotate, the gear one 34 drives the rotating shaft 31 to rotate through the engagement with the gear two 36, so as to realize the winding and unwinding of the two waterproof ropes 33. The outer walls of the two waterproof ropes 33 are coated with heat insulation materials.
[0036] As shown in Figure 4 , the zongzi leaf fixing frame 4 comprises two support plates 41, the middle parts of the sides away from each other of the two support plates 41 are fixedly provided with connecting blocks, the bottoms of the two waterproof ropes 33 are fixedly connected with the middle parts of the upper ends of the two connecting blocks, the upper and lower parts of the opposite sides of the two support plates 41 are fixedly provided with three rectangular fixed rods 42, the outer walls of the front and rear parts of every four fixed rods 42 close to each other are slidably connected with clamping plates 43, and a plurality of water draining holes 44 are formed in the front sides of the six clamping plates 43.
[0037] Each group of clamping plates 43 is moved respectively, the two clamping plates 43 are away from each other, the zongzi leaves are placed between the two clamping plates 43, and the zongzi leaves are clamped and fixed between the two clamping plates 43 due to the elastic force of the corresponding elastic members 45 after the two clamping plates 43 are loosened. The water draining holes 44 on the clamping plates 43 can conveniently make the zongzi leaves contact with boiling water.
[0038] As shown in Figure 4As shown, the outer wall of the twelve fixed rods 42 is movably sleeved with elastic members 45 on the left and right sides, and the twenty-four elastic members 45 are located between the fixed rods 42 and the clamping plates 43.
[0039] The elastic force of the elastic members 45 enables the clamping plates 43 to be closely attached to the two sides of the rice leaves, thereby effectively fixing the rice leaves and preventing them from sliding or shifting during the steaming or cooling process.
[0040] As shown in the drawings, Figure 5 The right side of the steaming box 13 is movably sleeved with elastic members 45 on the left and right sides, and the twenty-four elastic members 45 are located between the fixed rods 42 and the clamping plates 43.
[0041] The control module can electrically control the heater 14 to heat the water in the steaming box 13 to boiling.
[0042] As shown in the drawings, Figure 5 The front side of the steaming box 13 and the cooling box 12 is movably sleeved with elastic members 45 on the left and right sides, and the twenty-four elastic members 45 are located between the fixed rods 42 and the clamping plates 43.
[0043] The steaming box 13 and the cooling box 12 can be filled with an appropriate amount of cold water through the water injection pipe 15, and when the rice leaves enter the cooling box 12 or the steaming box 13, the adjacent two cover plates 16 can be slid to close the steaming box 13 or the cooling box 12, preventing impurities in the air from entering. After the rice leaves are steamed and cooled, the two valves can be opened, so that hot water and cold water can be discharged from the corresponding drain pipes 18.
[0044] As shown in the drawings, Figure 1 and Figure 2 The bottom of the steaming box 13 and the cooling box 12 is filled with a water-absorbing pad.
[0045] When the rice leaf fixing frame 4 moves, the water-absorbing pad can absorb the falling water.
[0046] The working principle of the utility model is: when in use, the rice dumpling leaf fixing frame 4 is located above the steaming box 13, the steaming box 13 and the cooling box 12 are injected with appropriate amount of cold water through the water injection pipe 15, and the two water injection pipes 15 are closed. Each group of clamping plates 43 is moved respectively, so that the two clamping plates 43 are away from each other, the rice dumpling leaves are placed between the two clamping plates 43, and after the two clamping plates 43 are loosened, the rice dumpling leaves are clamped and fixed between the two clamping plates 43 due to the elastic force of the corresponding elastic members 45.
[0047] The driving motor 35 is started, the output end of the driving motor 35 can drive the gear two 36 to rotate, the gear one 34 drives the rotating shaft 31 to rotate through meshing with the gear two 36, and the two waterproof ropes 33 are lowered. The two waterproof ropes 33 can drive the rice dumpling leaf fixing frame 4 to sink into the steaming box 13, the workers move the right two covers 16, the two covers 16 are close to each other to block the top of the steaming box 13, the control module can control the heater 14 to heat the water in the steaming box 13 to boiling, so as to steam and disinfect the rice dumpling leaves. After the steaming time, the workers remove the right two covers 16, the lifting-out assembly 3 automatically drives the rice dumpling leaf fixing frame 4 to move upwards, the motor 22 is started, the output end of the motor 22 can drive the lead screw 21 to rotate, the moving plate 23 is connected with the lead screw 21 through screw threads and moves to the left, so that the rice dumpling leaf fixing frame 4 moves to the left to the top of the cooling box 12, the left two covers 16 are moved to make the cooling box 12 open, the lifting-out assembly 3 sinks the rice dumpling leaf fixing frame 4 into the cooling box 12, and the cooling water can quickly cool the rice dumpling leaves, so as to prevent the surface of the rice dumpling leaves from cracking and also to avoid the workers from being injured when taking out the rice dumpling leaves.
[0048] The subsequent lifting-out assembly 3 lifts out the rice dumpling leaf fixing frame 4 from the cooling box 12, so that the workers can conveniently recycle the rice dumpling leaves.
[0049] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A disinfection and sterilization device for processing zongzi leaves, comprising a base (1), characterized in that: The upper end left and right parts of the base (1) are fixedly installed with mounting racks (11), the upper end left and right parts of the base (1) are fixedly installed with cooling boxes (12) and cooking boxes (13) respectively, the cooling boxes (12) and the cooking boxes (13) are located at the inner side bottom of the mounting rack (11), the inner wall top of the mounting rack (11) is movably connected with an adjusting and transferring assembly (2), the bottom of the adjusting and transferring assembly (2) is movably connected with a lifting and discharging assembly (3), the bottom of the lifting and discharging assembly (3) is fixedly installed with a zongye fixing frame (4); The adjusting and transferring assembly (2) comprises a lead screw (21), the left and right ends of the lead screw (21) are rotatably connected with the rear position of the inner wall top of the mounting rack (11), the rear position of the top of the right side of the mounting rack (11) is fixedly installed with a motor (22), the output end of the motor (22) penetrates through the right part of the mounting rack (11) and is fixedly connected with the right end of the lead screw (21), the outer wall of the lead screw (21) is threadedly connected with a moving plate (23), the lower end of the moving plate (23) is fixedly installed with a fixed frame (24); The lifting and discharging assembly (3) comprises a rotating shaft (31), the outer wall left and right parts of the rotating shaft (31) are rotatably connected with the inner walls of the left and right middle parts of the fixed frame (24), the outer wall middle part of the rotating shaft (31) is movably connected with a rotating mechanism, the outer wall left and right parts of the rotating shaft (31) are fixedly sleeved with rope winding discs (32), the outer walls of the two rope winding discs (32) are wound with waterproof ropes (33), and the bottoms of the two waterproof ropes (33) are fixedly connected with the left and right parts of the zongye fixing frame (4).
2. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The front position of the inner wall top of the mounting rack (11) is fixedly installed with a rectangular guide rod (25), and the inner wall of the front part of the moving plate (23) is slidably connected with the outer side of the rectangular guide rod (25).
3. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The rotating mechanism comprises a gear one (34), the outer wall middle part of the rotating shaft (31) is fixedly sleeved with the inner wall of the gear one (34), the rear position of the inner wall bottom of the fixed frame (24) is fixedly installed with a driving motor (35), the output end of the driving motor (35) is fixedly sleeved with a gear two (36), and the outer surface of the gear one (34) is engaged with the outer surface of the gear two (36).
4. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The zongye fixing frame (4) comprises two support plates (41), the middle parts of the sides away from each other of the two support plates (41) are fixedly installed with connecting blocks, the bottoms of the two waterproof ropes (33) are fixedly connected with the upper end middle parts of the two connecting blocks, the upper and lower parts of the opposite sides of the two support plates (41) are fixedly installed with three rectangular fixed rods (42), the outer wall front and back parts of every four mutually close fixed rods (42) are slidably connected with clamping plates (43), and a plurality of drainage holes (44) are formed in the front sides of the six clamping plates (43).
5. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 4, characterized in that: The outer wall left and right parts of the twelve fixed rods (42) are movably sleeved with elastic members (45), and the twenty-four elastic members (45) are located between the fixed rods (42) and the clamping plates (43).
6. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The right part of the inner wall of the cooking box (13) is fixedly installed with a heater (14) at the front and back positions, and the right middle part of the cooking box (13) is fixedly installed with a control module.
7. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The front top of the cooking box (13) and the cooling box (12) is fixedly installed with an openable and closable water injection pipe (15), the top of the left and right sides of the cooking box (13) and the cooling box (12) is fixedly installed with a sliding rail, the front and back parts of the side away from each other of four adjacent sliding rails are slidingly connected with a cover (16), the left and right parts of the opposite side of four adjacent covers (16) are provided with a semicircular groove matched with two waterproof ropes (33), the inner wall bottom of the cooking box (13) and the cooling box (12) is fixedly installed with a triangular guide plate (17), the middle part of the bottom of the back side of the cooking box (13) and the cooling box (12) is fixedly installed with a drain pipe (18), the inner cavity middle part of two drain pipes (18) is fixedly installed with a valve, and two drain pipes (18) are located above two guide plates (17).
8. The disinfecting and sterilizing device for processing rice dumpling leaves according to claim 1, characterized in that: The bottom of the opposite side of the cooking box (13) and the cooling box (12) is filled with a water absorption pad.
Citation Information
Patent Citations
Zongzi leaf cooking device for disinfection and sterilization
CN220512181U