Novel washing tower nozzle device

By rationally arranging the nozzle device, spray pipe and atomizing nozzle design, the problem of low efficiency in high-temperature incineration flue gas treatment is solved, achieving efficient and energy-saving organic waste gas treatment, and the nozzles are easy to replace and maintain.

CN223454010UActive Publication Date: 2025-10-21SHANGHAI BOSHIGAO ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422138998.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-10-21
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing scrubbing towers, when treating high-temperature combustion flue gas, suffer from poor gas-liquid contact due to the use of packing materials, resulting in low treatment efficiency and high energy consumption.

Method used

A new type of nozzle device is adopted, with nozzles arranged in a reasonable manner in the spray pipe, including the main spray pipe and branch pipes. The nozzles are staggered, the atomizing nozzles are designed to face vertically downwards, and the nozzles are evenly distributed. Porous ceramic discs or swirl discs are used as atomizing elements, and the washing liquid is evenly distributed in the spray pipe.

Benefits of technology

It improves gas-liquid contact efficiency, enhances the treatment effect of organic waste gas, reduces operating energy consumption, and allows for easy replacement of damaged nozzles without affecting the overall atomization effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel washing tower nozzle device, the nozzle device is installed and fixed in a washing tower, the nozzle device comprises a spraying pipe, the spraying pipe comprises a spraying main pipe which is transversely arranged in the middle and a plurality of spraying branch pipes which are symmetrically arranged perpendicular to the spraying main pipe, and the spraying main pipe is connected with a device for providing washing liquid in the washing tower. The spraying branch pipes are connected to the spraying main pipe; a plurality of nozzles are arranged on the spraying pipe, and the nozzles are arranged on the spraying pipe at intervals; the nozzle comprises a sleeve flange and an atomizing nozzle, and the atomizing nozzle is communicated with the spraying main pipe or the spraying branch pipe through the sleeve flange. According to the novel washing tower nozzle device provided by the utility model, a fluid simulation mode is adopted, the spraying pipes are symmetrically arranged in a branch shape, and the atomizing nozzles are distributed at intervals, so that the spraying effect is effectively improved; the spraying pipe adopts an anti-corrosion structure, so that the service life can be prolonged; the atomization nozzle can be replaced very conveniently, and operation and maintenance are convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a washing tower field especially relates to a new washing tower nozzle device. BACKGROUND

[0002] In the organic waste gas treatment process, usually adopts washing tower to organic waste gas and handles. Washing tower adopts the circulating washing liquid washing mode, lets the flue gas and the circulating washing liquid contact fully, contacts reaction with the substance in the flue gas and the circulating washing liquid, under normal temperature condition or 50-80 DEG C, in order to increase flue gas contact specific surface, often set up organic anticorrosion filler in washing tower, but when incineration flue gas temperature is higher, the mode of using filler has obvious shortcomings. Therefore, the selection empty tower and atomization mode can better gas-liquid contact effect, let the substance in the flue gas and the circulating washing liquid fully react, make flue gas reach the standard.

[0003] Washing tower usually adopts atomization nozzle to spray the circulating washing liquid, when the nozzle is arranged reasonably, can greatly improve atomization gas-water contact efficiency, let the flue gas fully contact with the circulating washing liquid, improve the treatment effect of washing tower to organic waste gas, reduce the spraying amount simultaneously, save operating energy consumption, reduce operating cost. UTILITARIAN CONTENT

[0004] The utility model provides a new washing tower nozzle device, through the reasonable arrangement nozzle of washing tower, can improve the treatment effect of washing tower to organic waste gas.

[0005] To achieve the above object, the embodiment of the utility model adopts the following technical scheme:

[0006] A new washing tower nozzle device, the nozzle device is installed and fixed in washing tower, the nozzle device includes the spray pipe, and the spray pipe includes a spray main pipe centrally arranged in the transverse direction and a plurality of spray branch pipes symmetrically arranged perpendicularly to the spray main pipe, the spray branch pipe includes a connecting end and a free end, and the connecting end is communicated with the spray main pipe, a plurality of nozzles are arranged on the spray main pipe and the spray branch pipe respectively, the distance between the adjacent nozzles on the spray main pipe is the same, the nozzles on the adjacent two spray branch pipes are staggered, and the distance between the adjacent nozzles on the same spray branch pipe is the same, the distance between the free end of each spray branch pipe and the inner wall of the washing tower is less than the distance between the adjacent nozzles, and the distance between the nozzle close to the inner wall of the washing tower and the inner wall of the washing tower is less than the distance between the adjacent nozzles, the nozzle includes a sleeve flange and an atomization nozzle, and the atomization nozzle is communicated with the spray main pipe or the spray branch pipe through the sleeve flange.

[0007] According to one aspect of the utility model, one end of the spray main pipe is connected with a device for providing washing liquid in the washing tower.

[0008] According to one aspect of the utility model, the spray branch pipe is connected and fixed on the spray main pipe through the connecting part.

[0009] According to one aspect of the utility model, the pipe wall structure of the spray main pipe and the spray branch pipe comprises an inner corrosion-resistant wear-resistant layer, an anti-seepage layer, a structural layer and an outer corrosion-resistant wear-resistant layer.

[0010] According to one aspect of the utility model, the atomizing nozzle is arranged in a vertical direction, and the nozzle faces downward.

[0011] According to one aspect of the utility model, the atomizing nozzle comprises a shell, an atomizing core, a liquid inlet and a mist outlet, and the atomizing core comprises a liquid flow channel, an atomizing element and a support part.

[0012] According to one aspect of the utility model, the atomizing element is a porous ceramic sheet or a cyclone sheet.

[0013] According to one aspect of the utility model, the nozzles are uniformly distributed on the horizontal section inside the washing tower.

[0014] According to one aspect of the utility model, the spray pipe circulates the washing liquid, the washing liquid is atomized and sprayed out through the nozzles, and is uniformly distributed in the washing tower.

[0015] According to one aspect of the utility model, the atomizing nozzle is detachable or replaceable.

[0016] The utility model has the advantages that:

[0017] The utility model provides a novel washing tower nozzle device, which adopts a fluid simulation mode, the spray pipe is arranged in a symmetrical branch shape, the atomizing nozzles are distributed at intervals, and the spray effect is effectively improved.

[0018] The nozzle device can make the spray atomization effects of the atomizing nozzles equivalent, uniformly distribute the circulating washing liquid, improve the atomization air-water contact efficiency, make the flue gas fully contact with the circulating liquid, and improve the treatment effect of the washing tower on the organic waste gas.

[0019] The spray pipe of the nozzle device adopts a corrosion-resistant structure, the service life is prolonged, the atomizing nozzle adopts a simple structure without affecting the atomization effect,

[0020] Even if the atomizing nozzles are damaged, the atomization spray effects of the atomizing nozzles do not change, the nozzles can be conveniently replaced, even if the washing tower is running, the nozzles can be removed or replaced through the flange of the sleeve, and the operation and maintenance are convenient. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0022] Figure 1 A structural schematic view of a novel washing tower nozzle device according to the present application;

[0023] Figure 2 A structural schematic view of an atomizing nozzle according to the present application;

[0024] Figure 3 A schematic view of the nozzle device installed in a washing tower according to the present application.

[0025] Reference signs: 1, washing tower; 2, spraying main pipe; 3, spraying branch pipe; 4, nozzle; 31, connecting end; 32, free end; 41, atomizing nozzle; 411, shell; 412, atomizing core; 413, liquid inlet; 414, mist outlet. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without any creative effort are within the scope of protection of the present application.

[0027] Embodiment one

[0028] As Figure 1 , 2As shown in FIGS. 1-3, a new type of scrubbing tower nozzle device is fixedly installed in a scrubbing tower 1, which comprises a spray pipe including a transversely centrally arranged spray main pipe 2 and a plurality of spray branch pipes 3 symmetrically arranged perpendicularly to the spray main pipe 2; the spray branch pipe 3 includes a connecting end 31 and a free end 32, and the connecting end 31 is in communication with the spray main pipe 2; a plurality of nozzles 4 are arranged on the spray main pipe 2 and the spray branch pipes 3 respectively, the spacing between adjacent nozzles 4 on the spray main pipe 2 is the same, the nozzles 4 on the adjacent two spray branch pipes 3 are staggered, and the spacing between adjacent nozzles 4 on the same spray branch pipe 3 is the same; the distance between the free end 32 of each spray branch pipe 3 and the inner wall of the scrubbing tower is less than the spacing between adjacent nozzles 4, and the distance between the nozzle 4 close to the inner wall of the scrubbing tower and the inner wall of the scrubbing tower is less than the spacing between adjacent nozzles 4; the nozzle 4 includes a sleeve flange and an atomizing nozzle 41, and the atomizing nozzle 41 is in communication with the spray main pipe 2 or the spray branch pipe 3 through the sleeve flange.

[0029] One end of the spray main pipe 2 is connected to a device for providing scrubbing liquid in the scrubbing tower.

[0030] The nozzles 4 are uniformly distributed in the horizontal cross section of the scrubbing tower. When the number and position of the nozzles are arranged, the atomizing effect should be able to fully cover the cross section of the scrubbing tower, and too much scrubbing liquid should not be hung on the inner wall of the tower.

[0031] The scrubbing liquid flows through the spray pipe, is atomized and sprayed out through the nozzles 4, and is uniformly distributed in the scrubbing tower.

[0032] The nozzles are arranged at intervals on the spray pipe according to the fluid simulation mode.

[0033] The flow rates of the nozzles are consistent, and the spray atomizing effect is consistent.

[0034] When the scrubbing tower is in operation, the flue gas contacts the scrubbing liquid, the substances in the flue gas contact the scrubbing liquid, the harmful components in the flue gas are absorbed, and the flue gas treatment is realized.

[0035] In actual application, the scrubbing liquid can be a circulating scrubbing liquid, which can reduce the consumption.

[0036] When the scrubbing tower is in operation, the nozzles spray the atomized circulating scrubbing liquid, the nozzles are arranged at intervals, the flow rates of the nozzles are consistent, the spray atomizing effect is also consistent, and the circulating scrubbing liquid can be uniformly distributed in the scrubbing tower. The circulating scrubbing liquid and the substances in the flue gas fully contact and react, the harmful substances in the flue gas are removed, and the flue gas meets the standard.

[0037] The beneficial effects of the present embodiment are that the spray pipe of the nozzle device is arranged in a symmetrical branch shape, and the various atomizing nozzles are distributed at intervals, which can effectively improve the spraying effect. The nozzle device can make the spraying and atomizing effects of each atomizing nozzle equivalent, evenly distribute the circulating washing liquid, improve the atomizing gas-water contact efficiency, make the flue gas fully contact with the circulating liquid, and improve the treatment effect of the washing tower on organic waste gas. Even in the case of damage to individual atomizing nozzles, the atomizing and spraying effects of each atomizing nozzle do not change.

[0038] Embodiment two

[0039] As shown in FIGS. Figure 1 , 2 and 3, a new type of washing tower nozzle device is installed and fixed in a washing tower 1, the nozzle device includes a spray pipe, the spray pipe includes a transversely centrally arranged spray main pipe 2 and a plurality of spray branch pipes 3 arranged symmetrically perpendicular to the spray main pipe 2; the spray branch pipe 3 includes a connecting end 31 and a free end 32, the connecting end 31 is in communication with the spray main pipe 2; a plurality of nozzles 4 are arranged on the spray main pipe 2 and the spray branch pipe 3 respectively, the distance between adjacent nozzles 4 on the spray main pipe 2 is the same, the nozzles 4 on the adjacent two spray branch pipes 3 are arranged staggered, and the distance between adjacent nozzles 4 on the same spray branch pipe 3 is the same; the distance between the free end 32 of each spray branch pipe 3 and the inner wall of the washing tower is less than the distance between adjacent nozzles 4, and the distance between the nozzle 4 close to the inner wall of the washing tower and the inner wall of the washing tower is less than the distance between adjacent nozzles 4; the nozzle 4 includes a sleeve flange and an atomizing nozzle 41, the atomizing nozzle 41 is in communication with the spray main pipe 2 or the spray branch pipe 3 through the sleeve flange.

[0040] One end of the spray main pipe 2 is connected to a device for providing washing liquid in the washing tower.

[0041] The spray branch pipe 3 can be directly connected and fixed to the spray main pipe 2 by screw connection.

[0042] Preferably, the spray branch pipe 3 can also be connected and fixed to the spray main pipe 2 by a connecting component.

[0043] Preferably, the pipe wall structure of the spray main pipe 2 and the spray branch pipe 3 includes an inner corrosion-resistant and wear-resistant layer, a barrier layer, a structural layer, and an outer corrosion-resistant and wear-resistant layer. In actual application, the spray pipe can be made of improved glass steel or similar materials that meet the requirements of corrosion resistance, wear resistance, and high temperature resistance.

[0044] The atomizing nozzle 41 is arranged in a vertical direction, and the nozzle is downward.

[0045] Preferably, the atomizing nozzle 41 includes a shell 411, an atomizing core 412, a liquid inlet 413, and a mist outlet 414, the atomizing core 412 includes a liquid flow channel, an atomizing element, and a support part.

[0046] The washing liquid enters through the liquid inlet of the atomizing nozzle, is atomized by the atomizing core, and is sprayed out through the mist outlet.

[0047] Preferably, the atomizing element is a porous ceramic sheet or a cyclone sheet.

[0048] The atomizing element made of porous ceramic material has excellent properties such as corrosion resistance, high temperature resistance, and wear resistance. The small pore size of the porous ceramic can uniformly disperse the liquid into fine droplets under high pressure, forming a stable atomization effect.

[0049] When the atomizing element is a cyclone sheet, the rotation of the cyclone sheet causes the liquid to rotate inside the nozzle and form a vortex-shaped liquid film at the nozzle outlet. With further fragmentation and dispersion of the liquid film, fine droplets are formed. The cyclone sheet type atomizing element has the advantages of good atomization effect and uniform droplet distribution.

[0050] The nozzles 4 are uniformly distributed on the horizontal cross section inside the scrubbing tower. When setting the number and position of the nozzles, the atomization effect should be able to fully cover the cross section of the scrubbing tower, while avoiding too much washing liquid hanging on the inner wall of the tower.

[0051] The nozzles are arranged at intervals on the spray pipe according to the fluid simulation method.

[0052] The spray pipe is filled with washing liquid, which is atomized and sprayed out through the nozzles 4 and uniformly distributed in the scrubbing tower.

[0053] Preferably, the atomizing nozzle 41 can be removed or replaced. In actual application, even when the scrubbing tower is running, the atomizing nozzle can be removed or replaced by removing the sleeve flange.

[0054] When the scrubbing tower is running, the washing liquid is atomized by the nozzles and sprayed out from top to bottom, contacts with the flue gas flowing upward in the scrubbing tower, absorbs the harmful components in the flue gas, and realizes flue gas treatment.

[0055] In actual application, the washing liquid can be a circulating washing liquid, reducing consumption.

[0056] When the scrubbing tower is running, the circulating washing liquid is atomized and sprayed out by each nozzle. Due to the interval distribution of the nozzles, the nozzle flow rate of each atomizing nozzle is consistent, and the spray atomization effect is also comparable, which can make the circulating washing liquid uniformly distributed in the scrubbing tower. The circulating washing liquid and the substances in the flue gas fully react, removing the harmful substances in the flue gas and making the flue gas meet the standard.

[0057] The beneficial effects of the present embodiment are that the spray pipe of the nozzle device uses a corrosion-resistant structure, which can increase the service life; the atomizing nozzle uses a simple structure without affecting the atomization effect; the nozzle can be replaced very conveniently, even when the scrubbing tower is running, the nozzle can be removed or replaced by removing the sleeve flange, which is convenient for operation and maintenance.

[0058] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A new type of scrubbing column nozzle device, which is fixedly installed in a scrubbing column (1), characterized in that, The nozzle device comprises a spray pipe, the spray pipe comprises a spray main pipe (2) arranged transversely in the middle and a plurality of spray branch pipes (3) arranged symmetrically perpendicularly to the spray main pipe (2); the spray branch pipe (3) comprises a connecting end (31) and a free end (32), the connecting end (31) is communicated with the spray main pipe (2); a plurality of nozzles (4) are arranged on the spray main pipe (2) and the spray branch pipe (3) respectively, the interval between adjacent nozzles (4) on the spray main pipe (2) is the same, the nozzles (4) on the adjacent two spray branch pipes (3) are arranged staggeredly, the interval between adjacent nozzles (4) on the same spray branch pipe (3) is the same; the distance between the free end (32) of each spray branch pipe (3) and the inner wall of the washing tower is less than the interval between adjacent nozzles (4), the distance between the nozzle (4) close to the inner wall of the washing tower and the inner wall of the washing tower is less than the interval between adjacent nozzles (4); the nozzle (4) comprises a sleeve flange and an atomizing nozzle (41), the atomizing nozzle (41) is communicated with the spray main pipe (2) or the spray branch pipe (3) through the sleeve flange; the atomizing nozzle (41) is arranged in a vertical direction, the nozzle is downward; each nozzle (4) is uniformly distributed on the horizontal section inside the washing tower.

2. The novel scrub column nozzle device of claim 1, wherein, One end of the spray main pipe (2) is connected with a device for providing washing liquid in the washing tower.

3. The novel scrub column nozzle device of claim 1, wherein, The spray branch pipe (3) is connected and fixed on the spray main pipe (2) through a connecting component.

4. The novel scrub column nozzle device of claim 1, wherein, The pipe wall structure of the spray main pipe (2) and the spray branch pipe (3) comprises an inner corrosion-resistant wear-resistant layer, a permeation-preventing layer, a structural layer and an outer corrosion-resistant wear-resistant layer.

5. The novel scrub column nozzle device of claim 1, wherein, The atomizing nozzle (41) comprises a shell (411), an atomizing core (412), a liquid inlet (413) and a mist outlet (414), the atomizing core (412) comprises a liquid flow channel, an atomizing element and a support part.

6. The novel scrub column nozzle arrangement of claim 5, wherein, The atomizing element is a porous ceramic sheet or a cyclone sheet.

7. The novel scrub column nozzle arrangement of claim 6, wherein, The washing liquid flows through the spray pipe, is atomized and sprayed out through the nozzle (4) and is uniformly distributed in the washing tower.

8. The novel scrub column nozzle device of claim 1, wherein, The atomizing nozzle (41) can be removed or replaced.