Novel spraying device for dumpling line mesh belt

The automated design of the new spraying device on the dumpling line mesh belt solves the problem of laborious and inefficient manual spraying, achieves uniform spraying and efficient quick freezing of dumplings, and improves the production efficiency and quality of dumplings.

CN223454414UActive Publication Date: 2025-10-21GUANGZHOU HAIBAWANG FOOD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422660552.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-21
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing manual spraying method in dumpling production is laborious and inefficient, and can easily cause the dumpling skin to burst or the filling to leak out, affecting the quality of quick freezing.

Method used

A new type of dumpling line mesh belt spraying device is adopted, which utilizes the mesh chain conveyor belt and nozzle design, combines tap water and compressed air to form an atomized spray, and realizes uniform spraying through flow adjustment and nozzle height adjustment, automatically transports dumplings, saves manpower and improves spraying efficiency and quality.

Benefits of technology

It achieves uniform spraying of dumplings, improves spraying efficiency and quality, reduces manpower input, avoids damage to the dumpling skin and leakage of fillings, and improves the quick-freezing effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223454414U_ABST
    Figure CN223454414U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of quick-frozen dumpling production, and discloses a novel spraying device for a dumpling line mesh belt, which comprises a rack and a mesh chain conveying belt, the mesh chain conveying belt is wound on the outer side of the rack, a door-shaped baffle is arranged at the top of the rack and above the mesh chain conveying belt, a main water pipe is arranged on one side of the door-shaped baffle, and an air inlet pipe is arranged on the other side of the door-shaped baffle. A connecting pipe is arranged between the main water pipe and the air inlet pipe, a hose is arranged in the middle of the connecting pipe, and an upper spray head is arranged at the bottom end of the hose. Water flow is atomized through the upper spray head under the action of air, so that the spraying area is increased, and the effect of saving water is also achieved while the spraying area is increased; the dumplings are automatically conveyed through the net chain conveying belt, the dumplings on the net chain conveying belt can be evenly sprayed in cooperation with the spraying device, the spraying pressure is stable, and compared with manual spraying, manpower is saved, and meanwhile the spraying efficiency and the spraying quality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to quick -frozen dumpling production technical field, concretely is a new type of spraying device of dumpling line net belt. BACKGROUND

[0002] With the living standard increasing day by day, as a kind of traditional food, how to improve the quality of dumpling and enhance market competitiveness becomes the development trend of the market.

[0003] The appearance of the present production of fine dumplings is formed after shaping by hand or automatic equipment, and the production process is optimized on the basis, so that the taste is fine and delicate, and the appetite is increased when looking at it. However, the fine dumplings directly flow into the quick freezer after shaping and packing by hand or automatic equipment, and before quick freezing, tap water is sprayed on the surface of the dumplings to increase the humidity to ensure the skin resistance to freezing, so that the skin does not burst during quick freezing, and the appearance is not affected, and the stuffing is not leaked.

[0004] The original spraying process is to spray water on the dumplings before quick freezing by a worker with a water pipe. This manual operation is laborious, labor-intensive and low in efficiency. The dumplings may be caused by excessive water flow in the local dumpling skin, resulting in skin indentation or insufficient water flow or no spraying on the bottom, resulting in skin burst, deformation and stuffing leakage after quick freezing. Therefore, a new type of spraying device for dumpling line net belt is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a new type of spraying device for dumpling line net belt to solve the problems in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a new type of spraying device for dumpling line net belt, comprising: a rack and a net chain conveying belt, the outer side of the rack is surrounded by the net chain conveying belt, a door type baffle is arranged above the net chain conveying belt at the top of the rack, a main water pipe is arranged on one side of the door type baffle, and an air inlet pipe is arranged on the other side, a connecting pipe is arranged between the main water pipe and the air inlet pipe, a hose is arranged in the middle of the connecting pipe, an upper spray head is arranged at the bottom end of the hose, the connecting pipe has a plurality of connecting pipes, the plurality of connecting pipes are distributed at equal intervals, a straight plate is fixed to the outer wall of the upper spray head, an adjusting screw is rotatably arranged at the top of the straight plate, and a threaded hole is arranged on the outer side of the adjusting screw at the top of the door type baffle.

[0007] Further, one end of the main water pipe extends below the net chain conveying belt at the top, a lower spray head is arranged at the bottom of the main water pipe below the net chain conveying belt, and the water spraying direction of the lower spray head is towards the net chain conveying belt at the bottom.

[0008] Further, the rack bottom four corners are provided with support legs, and water collecting grooves are arranged between the lower halves of the support legs.

[0009] Further, one side of the main water pipe is provided with a water inlet for connecting a tap water pipe, and flow regulating valves are arranged on the main water pipe at both sides of the water inlet.

[0010] Further, one side of the air inlet pipe is provided with an air inlet for connecting a compressed air pipe.

[0011] Further, the rack, the mesh chain conveying belt and the water collecting groove are all made of stainless steel.

[0012] Compared with the prior art, the water dumpling line mesh belt novel spraying device has the following beneficial effects:

[0013] The water dumpling line mesh belt novel spraying device has the following beneficial effects:

[0014] In addition, during the spraying process, the spraying pressure can be adjusted by adjusting the flow regulating valve and the pressure of the compressed air, and the height of the upper spraying head relative to the dumplings can be adjusted by adjusting the rotation of the screw rod to drive the straight plate to ascend or descend, and the connection of the hose, so that the spraying of the dumplings is uniform, and the dumplings are not damaged.

[0015] Moreover, the lower spraying head directly below the mesh chain conveying belt can be used to clean the mesh chain, because the dumpling wrapper will have residual flour after being formed, and the dumpling wrapper will shake after being conveyed, so that the flour on the surface of the dumpling wrapper will fall onto the mesh chain.

[0016] The parts not involved in the device are the same as or can be realized by the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view of the water dumpling line mesh belt novel spraying device.

[0018] Figure 2The utility model provides a left view of a new type of spraying device for water dumpling line net belt,

[0019] Figure 3 The utility model provides a left view of a new type of spraying device for water dumpling line net belt,

[0020] Figure 4 For Figure 2 The utility model provides a left view of a new type of spraying device for water dumpling line net belt,

[0021] In the figure: 1, support leg; 2, rack; 3, net chain conveying belt; 4, water receiving groove; 5, door type baffle; 6, main water pipe; 7, water inlet; 8, flow regulating valve; 9, air inlet pipe; 10, air inlet; 11, connecting pipe; 12, hose; 13, upper spray head; 14, lower spray head; 15, adjusting screw; 16, straight plate. Specific implementation

[0022] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0023] Please refer to Figures 1-4 The utility model provides a technical scheme: a new type of spraying device for water dumpling line net belt, which comprises a rack 2 and a net chain conveying belt 3, the outer side of the rack 2 is surrounded by the net chain conveying belt 3, a door type baffle 5 is arranged above the net chain conveying belt 3 at the top of the rack 2, a main water pipe 6 is arranged on one side of the door type baffle 5, an air inlet pipe 9 is arranged on the other side, a connecting pipe 11 is arranged between the main water pipe 6 and the air inlet pipe 9, a hose 12 is arranged in the middle of the connecting pipe 11, an upper spray head 13 is arranged at the bottom end of the hose 12, there are a plurality of connecting pipes 11, the plurality of connecting pipes 11 are equidistantly distributed, a straight plate 16 is fixed to the outer wall of the upper spray head 13, an adjusting screw 15 is rotatably arranged at the top of the straight plate 16, and a threaded hole is arranged outside the adjusting screw 15 at the top of the door type baffle 5. Under the action of gas, the water flow forms atomization through the upper spray head 13, so that the spraying area is increased, and the water saving effect is achieved in addition to the increase of the spraying area. Through the automatic transportation of the water dumplings by the net chain conveying belt 3, the water dumplings on the net chain conveying belt 3 can be uniformly sprayed by the spraying device, the spraying pressure is stable, compared with manual spraying, the labor is saved, and the spraying efficiency and quality are improved;

[0024] The main water pipe 6 extends to the lower side of the mesh conveyor belt 3 at the top, and the lower side of the main water pipe 6 is provided with a lower nozzle 14, and the water spraying direction of the lower nozzle 14 is towards the mesh conveyor belt 3 at the bottom. The lower nozzle 14 directly below the mesh conveyor belt 3 can be used to clean the mesh, because after the dumpling wrapper is formed, there will be residual flour, and after conveying, the dumpling wrapper will vibrate and the flour on the surface will fall onto the mesh. Therefore, when the upper layer of the mesh is completed, it returns to the lower layer and is washed by the water flow of the lower nozzle 14, directly dropping the residual flour, thereby cleaning the mesh.

[0025] The support legs 1 are provided at the bottom of the frame 2, and the water receiving grooves 4 are provided between the lower halves of the support legs 1. The water receiving grooves 4 are stainless steel grooves, which are bent and formed by sheet metal parts, and are installed at a position about 100 mm above the ground of the frame. Each of the two end side positions is provided with a 6-minute drain hole, and a 6-minute pipe joint is welded at the drain hole. After connecting the drain pipe, it is convenient to drain; the fixed mode is connected with the frame by screws, and the hole position is a long waist hole connection, which can be adjusted to be inclined, so as to ensure that there is no residual water. The length direction is about 200 mm longer than the two ends of the frame, and a water baffle is placed on each side of the width of the stainless steel groove, which is placed at an angle of 15 degrees and used to block the water droplets overflowing after spraying on both sides. The water baffle is made of transparent acrylic with a thickness of 5 mm, and a handle is installed at the same time, which can be easily taken away. It is convenient for the maintenance and cleaning of the equipment.

[0026] The main water pipe 6 is provided with a water inlet 7 on one side, and the water inlet 7 is used to connect the water pipe. The flow regulating valve 8 is provided on the main water pipe 6 on both sides of the water inlet 7.

[0027] The air inlet 10 is provided on one side of the air inlet pipe 9, and the air inlet 10 is used to connect the compressed air pipe. The pressure of the compressed air is equivalent to the water pressure of the main water pipe 6.

[0028] The frame 2, the mesh conveyor belt 3 and the water receiving groove 4 are all made of stainless steel. The frame is welded and formed by 304 stainless steel square tube, supported by the support legs 1 at the bottom of the square tube, and the bottom ends of the support legs 1 are respectively provided with adjustable feet, which can be adjusted according to the height of the connected conveyor belt. The frame 1 is provided with a plurality of supporting rollers, and the supporting rollers are equivalent to unpowered rollers, which are made of 304 stainless steel. The role is to support the stainless steel mesh, ensure that the mesh rolls on the surface of the roller, and does not deviate from the normal conveying range. The working principle is that the motor drives the power roller through the chain wheel, and the power roller is meshed with the gap on the side of the stainless steel mesh in the form of chain wheel transmission, and rolls on the surface of the supporting roller to achieve the purpose of circulating conveying.

[0029] In the use of the new type of spraying device of the water dumpling line net belt, tap water passes through the water inlet 7, and after the water flow is adjusted through the flow regulating valve 8, the water is conveyed to the upper spray head 13 through the main water pipe 6, the connecting pipe 11 and the hose 12. Compressed air is conveyed to the upper spray head 13 through the air inlet pipe 9, the connecting pipe 11 and the hose 12. Under the action of the gas, the water flow is atomized through the upper spray head 13, so that the spraying area is increased. In addition to increasing the spraying area, the water is also saved. Through the automatic transportation of the water dumpling by the net chain conveying belt 3, the water dumpling on the net chain conveying belt 3 can be uniformly sprayed by the spraying device. The spraying pressure is stable. Compared with manual spraying, the labor is saved, and the spraying efficiency and quality are improved.

[0030] In addition, in the spraying process, the spraying pressure can be adjusted not only by adjusting the flow regulating valve 8 and the pressure of the compressed air, but also by adjusting the rotation of the screw rod 15 to drive the straight plate 16 to rise or fall, and by adjusting the height of the upper spray head 13 relative to the dumpling through the connection of the hose 12, so that the spraying is uniform and the dumpling is not damaged.

[0031] Moreover, the lower spray head 14 directly below the net chain conveying belt 3 can be used to clean the net chain. After the dumpling wrapper is formed, there will be residual flour on the surface. In addition, after conveying, the dumpling wrapper will vibrate and the flour on the surface will fall onto the net chain. Therefore, when the upper layer of the net chain is completed, it returns to the lower layer and is washed by the water flow of the lower spray head 14, so that the residual flour directly falls off, thereby cleaning the net chain.

[0032] Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art without creative labor belong to the scope of protection of the utility model.

Claims

1. A novel water dumpling line web belt spraying device, comprising: Frame (2) and net chain conveyor (3), characterized in that: the frame (2) is surrounded by the net chain conveyor (3), the frame (2) is provided with a door type baffle (5) above the net chain conveyor (3), one side of the door type baffle (5) is provided with a main water pipe (6), the other side is provided with an air inlet pipe (9), a connecting pipe (11) is arranged between the main water pipe (6) and the air inlet pipe (9), a hose (12) is arranged in the middle of the connecting pipe (11), an upper spray head (13) is arranged at the bottom end of the hose (12), the connecting pipe (11) has a plurality of connecting pipes (11), the plurality of connecting pipes (11) are equidistantly distributed, a straight plate (16) is fixed to the outer wall of the upper spray head (13), an adjusting screw (15) is rotatably arranged at the top of the straight plate (16), and a threaded hole is arranged at the top of the door type baffle (5) outside the adjusting screw (15).

2. The new type of spraying device for water dumpling line mesh belt according to claim 1, characterized in that: One end of the main water pipe (6) extends below the net chain conveyor (3) at the top, and a lower spray head (14) is arranged at the bottom of the main water pipe (6) below the net chain conveyor (3), and the water spraying direction of the lower spray head (14) is towards the bottom of the net chain conveyor (3).

3. The new type of spraying device for water dumpling line mesh belt according to claim 1, characterized in that: The frame (2) is provided with supporting legs (1) at the four corners of the bottom, and a water receiving groove (4) is arranged between the lower half of the supporting legs (1).

4. The new type of spraying device for water dumpling line mesh belt according to claim 1, characterized in that: One side of the main water pipe (6) is provided with a water inlet (7), the water inlet (7) is used for connecting a water pipe, and flow regulating valves (8) are arranged on the main water pipe (6) on both sides of the water inlet (7).

5. The new type of spraying device for water dumpling line mesh belt according to claim 1, characterized in that: One side of the air inlet pipe (9) is provided with an air inlet (10), and the air inlet (10) is used for connecting a compressed air pipe.

6. The new type of spraying device for water dumpling line mesh belt according to claim 1, characterized in that: The frame (2), the net chain conveyor (3) and the water receiving groove (4) are all made of stainless steel.