Efficient bran removing device of vibrating screen
By designing a high-efficiency chaff removal device for vibrating screens, which uses a fan, filter screen, and parallel cyclone separator to separate chaff, the problems of poor chaff removal effect and improper dust handling are solved, achieving high-efficiency screening and dust purification, and improving transportation efficiency and equipment life.
Patent Information
- Application Number
- CN202422110921.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Existing vibrating screens are not effective at removing chaff, especially for small chaff particles or those adhering to the surface of grains. Furthermore, the waterfall effect produced by chaff removal is small, which affects transportation efficiency. Traditional dust handling methods are prone to clogging of the dust collection filter.
A high-efficiency chaff removal device for vibrating screens was designed. It adopts a secondary dust removal and chaff screening mechanism. The chaff material is sucked into the subsequent dust and chaff separation equipment by using a fan and a filter screen. The large volume of the parallel cyclone separator increases the material falling height to form a large waterfall surface. The cyclone separator separates the dust and chaff material. The dust is purified by a centrifugal fan.
It effectively improves the screening effect, prevents bran from being sucked into the dust collection system, extends the life of the dust collection filter element, and improves transportation efficiency and work efficiency.
Smart Images

Figure CN223454618U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural implement technical field, concretely is a kind of high-efficiency bran removing device of vibrating screen. BACKGROUND
[0002] Vibrating screen is a kind of commonly used solid particle screening equipment, and is widely used in mining, building materials, chemical industry, metallurgy, energy and other industries. It separates materials by vibration force, and realizes the classification and separation of particles according to the movement characteristics of particles with different particle sizes on the equipment. Agricultural vibrating screen is a kind of vibrating screening equipment developed for agricultural field, and is mainly applied to the processing and production process of agricultural products. It can classify and process raw agricultural products according to particle size by vibration force. It is mainly to improve the quality and processing efficiency of agricultural products, and to ensure the safety and market competitiveness of products. It plays an important role in seed treatment, feed processing, agricultural product processing and waste treatment, and has positive significance for the development and sustainability of agricultural production.
[0003] However, in the existing technology, the current production of vibrating screen has the following problems in the design of bran removing system:
[0004] (1) The single bran removing effect of the existing vibrating screen is poor, especially the fine or adhered bran particles on the surface of the grain. It is more difficult to screen, and the quality and taste of the grain with poor screening effect will decrease linearly, which will affect the quality of rice. And when the existing vibrating screen is used for screening a large amount of grain, the waterfall surface generated by the vibrating screen device for bran removing is small, and the material conveying of the track machine is also small, which will affect the transportation efficiency.
[0005] (2) When the traditional vibrating screen is used for dust treatment, the vibrating screen top cover is usually directly communicated with the subsequent dust suction system to adsorb dust, but this way will also suck some bran with light quality into the dust suction system, and the adsorption of bran will cause the blockage of dust suction filter element, which will affect the subsequent dust suction effect. INVENTION CONTENTS
[0006] The utility model discloses a kind of high-efficiency bran removing device of vibrating screen to solve the above technical problems, and the utility model provides a kind of high-efficiency bran removing device of vibrating screen. The problem that the single bran removing effect of the existing vibrating screen is poor and the waterfall surface generated by bran removing is small in background art can be effectively solved.
[0007] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0008] A kind of high-efficiency bran removing device of vibrating screen, comprising:
[0009] Housing, the housing has a containing space inside;
[0010] A feeding port is arranged on the outer shell, and a rotating rod is arranged on the outer shell, and the feeding port is rotatably connected to the outer shell through the rotating rod;
[0011] An outlet is fixedly installed on the opposite side of the feeding port;
[0012] A driving motor is arranged on one side of the outer shell, and the output end of the driving motor is drivingly connected to the outer shell;
[0013] An auger is arranged in the accommodating space of the outer shell, and the rotating blade of the auger is installed on the output end of the driving motor;
[0014] An air duct is arranged above the outer shell, and the air inlet of the air duct is connected to the outer shell;
[0015] A parallel shaker is connected to the air duct through an air inlet;
[0016] A dust suction top cover is horizontally arranged on the top of the parallel shaker.
[0017] Further comprising:
[0018] A top cover dust outlet is horizontally installed on the edge of the dust suction top cover;
[0019] A dust removal air duct is in communication with the top cover dust outlet;
[0020] A centrifugal fan is connected to the top cover dust outlet through the dust removal air duct;
[0021] A filter screen is arranged above the outer shell, and the filter screen is installed at the connection between the air duct and the outer shell.
[0022] Further comprising:
[0023] A walking support is arranged at the bottom of the parallel shaker, and a circular hole corresponding to the outlet of the parallel shaker is formed in the top of the walking support;
[0024] A vibrating screen outlet hopper is arranged in the same extension direction as the feeding port;
[0025] A vibrating screen body is connected to the vibrating screen outlet hopper at the discharging end;
[0026] A rack is provided with an accommodating space, and the vibrating screen body is installed in the accommodating space of the rack.
[0027] Further comprising:
[0028] A screen support frame is arranged on both sides of the bottom of the frame;
[0029] Rollers are mounted on the outer sides of the bottom ends of the four support rods of the walking support frame;
[0030] A vibrating screen feed hopper is mounted on the vibrating screen body.
[0031] The walking support frame is connected with the parallel Shakron perforated plate through a round hole.
[0032] Compared with the prior art, the utility model has the beneficial effects that:
[0033] (1) The utility model is provided with a secondary dust removal and bran screening mechanism, wherein the grains discharged by the vibrating screen are sucked up by the cooperation of the fan and the filter screen, and then the bran with lighter quality is sucked into the subsequent dust and bran separation equipment for screening, so that the problem of poor screening effect can be effectively solved. Moreover, the utility model adopts the parallel Shakron body with large size, can process and discharge more materials, and increases the original material falling height, which is beneficial to forming a larger waterfall surface, solves the conveying capacity problem, and improves the work efficiency.
[0034] (2) The utility model is provided with a secondary dust removal and bran screening mechanism, and the dust and bran are separated by the Shakron, and finally the dust is introduced into the subsequent dust suction step by the fan, so that the situation that the dust suction filter core is mixed with the bran is greatly reduced, the subsequent dust suction effect of the dust suction filter core is ensured, and the service life is prolonged. DETAILED DESCRIPTION
[0035] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with the specific embodiments of the utility model, and do not constitute a limitation on the utility model.
[0036] Figure 1 It is the overall use schematic view of the utility model.
[0037] Figure 2 It is the back structure schematic view of the utility model.
[0038] Figure 3 It is the local device display view of the utility model.
[0039] Figure 4 It is the overall use side view of the utility model.
[0040] Figure 5 It is the local sectional structure display view of the utility model.
[0041] In the figure: 1. Outer shell; 2. Feed port; 3. Discharge port; 4. Drive motor; 5. Auger; 6. Ventilation duct; 7. Parallel shaker; 8. Dust suction top cover; 9. Dust discharge port of top cover; 10. Dust removal duct; 11. Centrifugal fan; 12. Filter; 13. Traveling bracket; 14. Vibrating screen discharge hopper; 15. Vibrating screen body; 16. Frame; 17. Screen body support frame; 18. Roller; 19. Vibrating screen feed hopper. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments of the present invention described are only part of the embodiments, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be noted that the terms "upper", "lower", "side by side", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description clearly, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.
[0044] like Figures 1-5 As shown, a vibrating screen high-efficiency bran removal device includes: an outer shell 1, a feed port 2, a discharge port 3, a drive motor 4, an auger 5, a ventilation duct 6, a parallel shackle 7, a dust suction top cover 8, a top cover dust discharge port 9, a dust removal duct 10, and a centrifugal fan 11. The outer shell 1 is rectangular as a whole, and is provided with a accommodating space inside. The accommodating space is used to place the auger. The feed port 2 is placed on the outer shell 1. In order to make the feed port adapt to the height of most vibrating screen equipment and ensure that the size of the feed port remains unchanged, a rotating rod is provided on the outer shell 1. The feed port 2 is rotatably connected to the outer shell 1 through the rotating rod. When the feed hopper 2 rotates, the height of the feed inlet will change accordingly. Therefore, the material receiving part of the feed port 2 is rectangular, and the rotating part is arc-shaped. The corresponding angle and height can be set in advance before pouring the material.
[0045] Preferably, Figure 5 As shown, in order to process short rods, the drive motor 4 is arranged on the side of the outer shell 1 to provide kinetic energy for the auger 5; the auger 5 is placed in the accommodating space of the outer shell 1, and the rotating blades of the auger 5 are installed at the output end of the drive motor and connected to the inner wall of the outer shell 1. The auger 5 rotates through the kinetic energy driven by the drive motor 4, and the introduced material can be chopped into some straws.
[0046] In this embodiment, Figures 3-5As shown, in order to be able to remove a large amount of bran and not produce pollution, the ventilation pipe 6 is located above the outer shell 1, the air inlet of the ventilation pipe 6 is connected with the outer shell 1, the ventilation pipe 6 is used to transport bran for dust removal and the ventilation pipe 6 is communicated with the parallel shaker 7, the parallel shaker 7 has seven shakers in parallel, and the three air inlets are arranged in parallel, and the parallel shaker 7 is symmetrically arranged in two rows, and the last one is arranged in the center of the two rows, and the air inlet of the parallel shaker 7 is connected with the ventilation pipe 6, and the parallel shaker 7 can remove a large amount of bran; The dust suction top cover 8 is horizontally arranged on the top of the parallel shaker 7, the dust suction top cover 8 is fixedly arranged on the parallel shaker 7, and the bottom of the dust suction top cover 8 is communicated with the dust removal port of the parallel shaker 7, the dust suction port of the dust removal air duct 10 is communicated with the dust removal port of the dust suction top cover 8, that is, the seven shakers are connected through the dust suction top cover 8, and the dust is discharged through the dust removal port and introduced into the dust removal air duct 10 through the dust removal port. The centrifugal fan 11 pours into the subsequent processing step for purification treatment.
[0047] It is worth mentioning that, due to the large volume of the parallel shaker, the shaker bran discharge port is more, and due to the height of the walking support 13 is higher than the height of the general vibrating screen discharge port, the height difference and the large equipment processing capacity will produce a large waterfall surface, which is convenient for material conveying.
[0048] Preferably, the walking support 13 is arranged at the bottom of the parallel shaker 7, and a circular hole corresponding to the discharge port of the parallel shaker 7 is arranged at the top of the walking support 13, so that the walking support 13 is connected with the parallel shaker 7 through the circular hole, which is convenient for supporting and pushing the equipment.
[0049] It needs to be explained that the utility model discloses a high -efficient bran removing device of vibrating screen. When using, first, material is poured into the vibrating screen hopper 19, then the vibrating screen motor is started, and the vibrating screen body 15 is driven by the motor vibration, and the material is screened. The screened material is poured into the feed inlet 2 through the vibrating screen discharge hopper 14, enters the inside of the shell body 1, and the driving motor 4 and the centrifugal fan 11 are started, the driving motor 4 drives the inside of the shell body 1 to rotate, if the poured material is larger short stem, then the short stem is crushed by the rotation of the auger 5, and the bran mixed in the short stem is sucked into the ventilation duct 6 through the filter screen 12, if the poured material is smaller grain, then the rotation of the auger drives the smaller grain to move, so that the bran mixed in the grain is also stirred with the grain, the bran is sucked by the suction airflow generated by the centrifugal fan 11, the bran is screened out of the grain particles through the filter screen 12, and then is sucked into the ventilation duct 6. At this time, the bran after the bran is removed is poured out through the discharge port 3, and the bran is poured into the parallel sandkong 7 through the ventilation duct 6. The parallel sandkong 7 operates to separate the bran and the dust mixed therein, the bran after dust removal is poured out from the discharge port of the parallel sandkong 7, and the lighter dust after the bran is removed is guided into the dust suction top cover 8 through the dust removal top cover 8. The dust suction top cover 8 guides the dust into the dust removal air duct 9, and the dust removal air duct 9 is communicated with the centrifugal fan 11, so that the dust after the bran is removed is guided into the centrifugal fan 11 for purification, and finally is poured into the subsequent dust removal system by the centrifugal fan 11. In this way, after the bran is removed, the bran discharged does not have a large dust phenomenon. Thus, the bran removal work flow is completed.
[0050] It is worth noting that: the whole device can realize the control of the motor through the total control button. Since the control button matching device is a commonly used device, it belongs to the existing mature technology, and the electrical connection relationship and the specific circuit structure are not described here.
[0051] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high efficiency chaff removal device for a vibrating screen, characterised in that, It includes: The outer shell (1) has a containing space inside; The feed inlet (2) is placed on the outer shell (1), and the outer shell (1) is provided with a rotating rod, and the feed inlet (2) is rotatably connected with the outer shell (1) through the rotating rod; The discharge port (3) is fixedly installed on the opposite side of the feed inlet (2); The drive motor (4) is arranged on one side of the outer shell (1), and the output end of the drive motor (4) is drivingly connected with the outer shell (1); The auger (5) is placed in the containing space of the outer shell (1), and the rotating blade of the auger (5) is installed on the output end of the drive motor (4); The ventilation duct (6) is located above the outer shell (1), and the air inlet of the ventilation duct (6) is connected with the outer shell (1); The parallel shaker (7) is connected with the ventilation duct (6); The dust suction top cover (8) is horizontally placed on the top of the parallel shaker (7); The top cover dust discharge port (9) is horizontally installed at the edge of the outer shell of the dust suction top cover (8); The dust removal air duct (10) is in communication with the top cover dust discharge port (9); The centrifugal fan (11) is connected with the top cover dust discharge port (9) through the dust removal air duct (10); The filter screen (12) is located above the outer shell (1), and the filter screen (12) is installed at the connection between the ventilation duct (6) and the outer shell (1); The walking support (13) is placed at the bottom of the parallel shaker (7), and a circular hole corresponding to the discharge port of the parallel shaker (7) is formed at the top of the walking support (13); The vibrating screen discharge hopper (14) is placed in the same extension direction with the opening of the feed inlet (2) outward; The vibrating screen body (15) is connected with the vibrating screen discharge hopper (14) at the discharge end; The rack (16) is provided with a containing space, and the vibrating screen body (15) is installed in the containing space of the rack (16).
2. A high efficiency chaff removing device for a vibrating screen according to claim 1, characterized in that, It also includes: The screen body support frame (17) is placed at the bottom of the rack (16) on both sides; The roller (18) is installed on the outer side of the bottom end of the four supporting rods of the walking support (13); The vibrating screen feed hopper (19) is installed on the vibrating screen body (15).
3. A high efficiency chaff removing device for a vibrating screen according to claim 1, characterized in that, The walking support (13) is connected with the parallel shaker (7) through the circular hole.