Correcting device for H-shaped steel machining
By designing an H-beam processing and correction device with a bidirectional screw and gear transmission system, synchronous extrusion correction of the inner and outer walls of the H-beam is achieved, which solves the problem of over-correction in traditional correction methods and improves correction efficiency and accuracy.
Patent Information
- Application Number
- CN202422810601.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The H-beam processing correction method in the prior art cannot correct the inside and outside at the same time, resulting in excessive correction and affecting the correction effect.
An H-beam processing and correction device was designed. The synchronous extrusion correction of the inner and outer walls of the H-beam was achieved through a bidirectional screw and gear transmission system. The bidirectional screw was driven by the engagement of a drive motor, belt and gear, and the support plate applied extrusion force to the inner and outer walls at the same time.
It achieves uniform stress on the inner and outer walls of the H-beam, avoids excessive correction, improves correction efficiency and accuracy, and adapts to the correction needs of H-beams of different specifications and deformation degrees.
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Figure CN223454866U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to H shaped steel processing technical field especially relates to a H shaped steel processing correction device. BACKGROUND
[0002] H-shaped steel processing is a complex and delicate process involving multiple links and steps. Hot-rolled H-shaped steel: The heated raw material enters the rolling mill for multi-pass rolling, gradually rolling the raw material into the shape of H-shaped steel. Welded H-shaped steel: The edge and waist are welded together on a continuous welding unit. The steel plate is cut and spliced according to the preset H-shaped steel section size, and then welded together to form H-shaped steel. The processing flow of welded H-shaped steel is more complex. Material selection and pretreatment: Select steel billets or steel plates that meet the requirements as raw materials and conduct strict inspection to ensure that their chemical composition, mechanical properties, etc. meet the production requirements. The raw material needs to be straightened before entering the production line to eliminate internal stress and bending. Cutting and flattening: Use a precision numerical control flame steel plate cutting machine to cut the steel plate. Pretreatment is required before cutting to remove the oxide layer on the surface of the steel plate and improve the density of the steel plate surface. After cutting, the steel plate or profile needs to be corrected. Steel plate butt joint: The steel plate butt joint uses semi-automatic precision cutting, and the butt welding uses semi-automatic submerged arc welding. The groove and its edge should be thoroughly inspected before welding, and ultrasonic inspection should be conducted to check for defects such as interlayer, cracks, and dirt. T-shaped part manufacturing: Assembled and formed on the full-automatic assembly machine on the H-shaped steel production line to ensure that the verticality of the T-shaped assembly web and flange plate meets the design requirements, and the assembly is temporarily fixed after assembly. H-shaped steel assembly: Assembled on the imported H-shaped steel production line, four hydraulic positioning systems clamp the upper and lower flange plates and the web of the H-shaped steel component for positioning, adjust the parallelism of the flange plates and the perpendicularity of the flange plates and the web, and then fixed and welded. H-shaped steel welding: Full-automatic submerged arc welding on the H-shaped steel automatic production line, welding with symmetrical welding sequence. The quality of the weld needs to be ensured during welding to avoid defects such as cracks and slag inclusion. H-shaped steel correction: Due to the heat generated during welding, it is difficult to release the welding stress deformation immediately, so the welded H-shaped steel needs to be corrected to ensure the parallelism of the flange plates. The correction is carried out on the correction machine on the H-shaped steel automatic production line. H-shaped steel measurement: After forming, the H-shaped steel needs to be measured to check whether the parallelism of the flange plates and the perpendicularity of the flange plates and the web meet the design requirements. H-shaped steel drilling, end face processing: After forming, drilling is carried out to ensure that the hole spacing meets the design requirements. End face processing is an important quality factor to ensure the butt joint of steel structures, and the parallelism of the two end faces needs to be ensured. Component shot blasting: After the component is completed and qualified, it enters the shot blasting process, mainly using imported eight-head full-automatic shot blasting machine for shot blasting. Component marking and storage: Mark the component number and position according to the process requirements. Pay attention to the protection of the rod when storing, and pay attention to the deformation of the components when stacking multiple components.
[0003] H-shaped steel processing correction is a key step to eliminate the deformation such as bending and twisting caused during processing, so as to ensure the dimensional accuracy and shape quality of H-shaped steel. Straightening machine correction: use a special straightening machine to correct the H-shaped steel. There are various types of straightening machines, such as parallel roller straightening machine, inclined roller straightening machine, etc. By adjusting the distance and angle of the straightening rollers, appropriate pressure is applied to the H-shaped steel to restore it to a straight state. Cold bending machine correction: for small amplitude bending, cold bending mechanical equipment can be used for correction. The bent part is fixed on the cold bending machine, and the original state is gradually restored by mechanical force. Hydraulic correction: for larger degree of bending, hydraulic equipment can be used for correction. Place the H-shaped steel on the hydraulic machine, and gradually restore it to its original state by hydraulic pressure. This method requires professional operators and equipment, and safety should be paid attention to during operation.
[0004] During H-shaped steel processing correction, it is necessary to ensure the correction effect and simultaneously correct the inner and outer sides of the H-shaped steel. However, the traditional correction method cannot simultaneously correct the inner and outer sides of the H-shaped steel, but only extrudes the outer side of the H-shaped steel. This method is prone to overcorrecting the H-shaped steel, which will affect the correction effect of the H-shaped steel. Therefore, there is an urgent need for an H-shaped steel processing correction device to solve the above problems. The utility model discloses a kind of H-shaped steel processing correction devices, solve the correction method in prior art cannot simultaneously correct the inner and outer sides of H-shaped steel, but only extrudes the outer side of H-shaped steel, this method is prone to overcorrecting H-shaped steel, which will affect the correction effect of H-shaped steel.
[0005] The utility model discloses a kind of H-shaped steel processing correction devices, solve the correction method in prior art cannot simultaneously correct the inner and outer sides of H-shaped steel, but only extrudes the outer side of H-shaped steel, this method is prone to overcorrecting H-shaped steel, which will affect the correction effect of H-shaped steel.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] A kind of H-shaped steel processing correction device, including support plate, and support plate is equipped with two, two support plates are fixedly connected with the bearing frame between, bearing frame is fixedly connected with the side plate between two sides of two support plates respectively away, and the upper portion between two side plates is rotatably connected with two-way screw rod, and the side of one of two side plates is rotatably connected with rotating rod, and the one end between rotating rod and one of two two-way screw rods is connected by belt winding, and the one end between rotating rod and another two-way screw rod is engaged connection, the side of one of two side plates is fixedly connected with drive motor by bolt, and the output shaft of drive motor is drivingly connected with the one end of rotating rod, and the both ends of two two-way screw rods are rotatably connected with nut seat by screwing, and the side of four nut seats is fixedly connected with support plate, and the top side of bearing frame is fixedly connected with placing frame.
[0008] Preferably, one end of the two bidirectional screws is rotatably connected between the rotating shaft and one of the two side plates, and the other end of the two bidirectional screws penetrates the other side plate through the bearing sleeve.
[0009] Preferably, a belt pulley is sleeved on one end of the rotating rod and one end of one of the two bidirectional screws, and the two belt pulleys are connected through a belt.
[0010] Preferably, a first gear is sleeved on one end of the rotating rod, and a second gear is sleeved on one end of one of the two bidirectional screws, and the first gear and the second gear are meshingly connected.
[0011] Preferably, one side of all the supporting plates is fixedly connected with a sliding block, and the sliding block is slidably connected between the supporting plate and the sliding groove.
[0012] Preferably, one side of all the supporting plates is fixedly connected with a sliding block, and the sliding block is slidably connected between the supporting plate and the sliding groove.
[0013] The utility model has the following beneficial effects:
[0014] First, the required H-shaped steel is placed on the top of the bearing frame, and the outer wall of the H-shaped steel is located on the inner side of the four supporting plates, and the inner wall of the H-shaped steel is located on the outer side of the other four supporting plates, and the belt and the first gear and the second gear can drive the two bidirectional screws to rotate at the same time, so that the four supporting plates can extrude the outer wall of the H-shaped steel, and the other four supporting plates can extrude the inner wall of the H-shaped steel, and the inner and outer walls of the H-shaped steel can be extruded at the same time, so as to correct the H-shaped steel, which can improve the correction effect and avoid the problem of over-correction of the H-shaped steel in the traditional extrusion method. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without creating creative labor.
[0016] Figure 1 It is the whole main view structural schematic diagram of the utility model;
[0017] Figure 2 It is a top view structure schematic diagram of the utility model;
[0018] Figure 3 It is a side view structure schematic diagram of the utility model;
[0019] Figure 4 It is a bidirectional screw structure schematic diagram of the utility model;
[0020] Figure 5 It is a support plate structure schematic diagram of the utility model.
[0021] In the drawing: 1, support plate; 2, bearing frame; 3, side plate; 4, support plate; 5, bidirectional screw; 6, nut seat; 7, connecting rod; 8, pulley; 9, belt; 10, rotating rod; 11, first gear; 12, drive motor; 13, second gear; 14, sliding block; 15, sliding slot; 16, placing frame. DETAILED DESCRIPTION
[0022] In order to make the utility model purposes, technical scheme and advantages more clearly, the following is combined with the embodiment, and the utility model is further detailed.The specific embodiments described herein are merely used to explain the utility model, and are not used to limit the utility model.
[0023] Referring to Figures 1-5 A H-shaped steel processing correction device, including support plate 1, and support plate 1 is equipped with two, two support plates 1 are fixedly connected with bearing frame 2 between, bearing frame 2 is fixedly connected with side plate 3 between two sides away from two support plates 1 respectively, and the upper portion between two side plates 3 is rotatably connected with bidirectional screw 5 between the lower portion, the movement direction of two nut seats 6 can be made to be opposite by using bidirectional screw 5, and one side of one of two side plates 3 is rotatably connected with rotating rod 10, rotating rod 10 and one end of one of two bidirectional screws 5 are connected by belt 9 winding, rotating rod 10 drives one of two bidirectional screws 5 to rotate by using belt 9, and rotating rod 10 and one end of another bidirectional screw 5 are engagedly connected, rotating rod 10 drives another bidirectional screw 5 to rotate, one side of one of two side plates 3 is fixedly connected with drive motor 12 by bolt, and one end of rotating rod 10 is in transmission with the output shaft of drive motor 12, and the two ends of two bidirectional screws 5 are rotatably connected with nut seat 6 by screwing, and one side of four nut seats 6 is fixedly connected with support plate 4, and the top side of bearing frame 2 is fixedly connected with placing frame 16, the middle connecting portion of H-shaped steel can be supported by using placing frame 16, to further improve the stability of H-shaped steel.
[0024] Further, one end of two bidirectional screws 5 is rotatably connected between the rotating shaft of one of two side plates 3, and the other end of two bidirectional screws 5 is rotatably connected through bearing sleeve and the other side plate 3.
[0025] Further, the one end of the rotating rod 10 is sleeved with a belt pulley 8, and the other end of one of the two bidirectional screw rods 5 is also sleeved with a belt pulley 8, and the two belt pulleys 8 are connected through a belt 9, and the two belt pulleys 8 and the belt 9 are used together, so that the rotating rod 10 drives one of the two bidirectional screw rods 5 to rotate.
[0026] Further, the one end of the rotating rod 10 is sleeved with a first gear 11, and the other end of one of the two bidirectional screw rods 5 is sleeved with a second gear 13, and the first gear 11 and the second gear 13 are meshed and connected.
[0027] Further, one side of all the supporting plates 4 is fixedly connected with a sliding block 14, and the sliding block 14 is slidably connected between the supporting plate 1 and the sliding groove 15, and the sliding of the sliding block 14 in the sliding groove 15 can improve the stability of the supporting plate 4.
[0028] Further, one side of all the supporting plates 4 is fixedly connected with a sliding block 14, and the sliding block 14 is slidably connected between the supporting plate 1 and the sliding groove 15, and the sliding of the sliding block 14 in the sliding groove 15 can improve the stability of the supporting plate 4.
[0029] In summary:
[0030] When it is necessary to correct the H-shaped steel accurately, the H-shaped steel to be corrected is stably placed on the top of the bearing frame 2, the outer wall of the H-shaped steel needs to be embedded in the inner side of the four supporting plates 4, and the inner wall of the H-shaped steel is located outside the other four supporting plates 4, which lays a solid foundation for the subsequent correction work, then the driving motor 12 is started as the power source of the whole correction process, through the precise mechanical transmission system, the belt 9 and the precise meshing of the first gear 11 and the second gear 13, the efficient transmission of power is realized, so that the two bidirectional screws 5 can rotate simultaneously but in opposite directions, which is the core of the utility model, ensuring that the force distribution during the correction process is uniform and controllable, with the rotation of the bidirectional screw 5, the four supporting plates 4 start to apply uniform extrusion force to the outer wall of the H-shaped steel under the pushing of the bidirectional screw 5; at the same time, the other four supporting plates 4 extrude the inner wall of the H-shaped steel in the same way, this inside-outside extrusion method not only greatly improves the correction efficiency, but also ensures that the H-shaped steel is uniformly stressed during the correction process, avoiding the problems of deformation or over-correction caused by single-sided extrusion, which is an advantage that the traditional correction method cannot match, in addition, the utility model also ingeniously designs four nut seats 6 as the supporting and adjusting mechanism of the supporting plate 4, which can accurately control the moving distance and speed of the eight supporting plates 4, thereby realizing more precise correction and adjustment of the H-shaped steel, this design not only improves the accuracy of correction, but also gives the device stronger adaptability and flexibility, so that it can meet the correction needs of H-shaped steel of different specifications and different deformation degrees, through its unique bidirectional screw 5 driving, inside-outside extrusion and accurate nut seat 6 adjusting mechanism, efficient, accurate and safe correction of the H-shaped steel is realized, effectively solving many problems existing in the traditional correction method, and providing strong support for the processing of H-shaped steel.
[0031] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope required by the utility model is defined by the appended claims and their equivalents.
Claims
1. A H-shaped steel processing correction device, comprising a support plate (1), and the support plate (1) is provided with two, characterized in that, Two support plates (1) are fixedly connected with a bearing frame (2), the bearing frame (2) is fixedly connected with a side plate (3) away from the two sides of the two support plates (1) respectively, and the upper part and the lower part between the two side plates (3) are rotatably connected with a bidirectional screw (5), and one side of one of the two side plates (3) is rotatably connected with a rotating rod (10), the rotating rod (10) and one end of one of the two bidirectional screws (5) are connected by a belt (9), and the rotating rod (10) and the other end of the other bidirectional screw (5) are meshedly connected, one side of one of the two side plates (3) is fixedly connected with a driving motor (12) through a bolt, and one end of the rotating rod (10) is in transmission connection with the output shaft of the driving motor (12), both ends of the two bidirectional screws (5) are rotatably connected with a nut seat (6) through a threaded connection, and one side of the four nut seats (6) is fixedly connected with a support plate (4), and one side of the top of the bearing frame (2) is fixedly connected with a placing frame (16).
2. The H-beam processing and correcting apparatus according to claim 1, wherein One end of the two bidirectional screws (5) is rotatably connected between the two side plates (3), and the other end of the two bidirectional screws (5) penetrates the other side plate (3) through a bearing sleeve.
3. The H-beam processing and correcting apparatus according to claim 1, wherein The end of the rotating rod (10) is rotatably connected with one end of one of the two bidirectional screws (5), and the other end of the two bidirectional screws (5) penetrates the other side plate (3) through a bearing sleeve.
4. The H-beam processing and correcting apparatus according to claim 1, wherein The end of the rotating rod (10) is rotatably connected with one end of one of the two bidirectional screws (5), and the other end of the two bidirectional screws (5) penetrates the other side plate (3) through a bearing sleeve.
5. The H-beam processing and correcting apparatus according to claim 1, wherein The end of the rotating rod (10) is rotatably connected with one end of one of the two bidirectional screws (5), and the other end of the two bidirectional screws (5) penetrates the other side plate (3) through a bearing sleeve.
6. The H-beam processing and correcting apparatus according to claim 1, wherein One side of all the support plates (4) is fixedly connected with a sliding block (14), and the sliding block (14) is slidably connected between the support plate (1) through a sliding groove (15). One side of all the support plates (4) is fixedly connected with a sliding block (14), and the sliding block (14) is slidably connected between the support plate (1) through a sliding groove (15). One side of all the support plates (4) is fixedly connected with a sliding block (14), and the sliding block (14) is slidably connected between the support plate (1) through a sliding groove (15).