Automatic welding equipment for aluminum template production

By introducing water cooling components and water supply components in the production of aluminum formwork, rapid cooling and efficient production of aluminum formwork are achieved, solving the problem of long cooling time after welding, improving production efficiency and reducing resource waste.

CN223455342UActive Publication Date: 2025-10-21CHENWEI INTELLIGENT EQUIPMENT (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422882446.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-21
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In the existing aluminum formwork production process, the cooling time after welding is long, resulting in low production efficiency.

Method used

A water cooling component is used for rapid cooling, and the water supply component provides power for the clamping component. The nozzle in the water cooling component is used to spray water to cool the aluminum template, and the water is recycled in combination with the filter screen and adsorption filler layer.

Benefits of technology

The rapid cooling of the aluminum formwork is achieved, production efficiency is improved, electricity consumption is saved, and water waste is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223455342U_ABST
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Abstract

The utility model belongs to the technical field of aluminum template production, and discloses automatic welding equipment for aluminum template production, which comprises a workbench, an automatic welding mechanism is arranged at the position of the top of the workbench close to the rear side edge, and clamping components are arranged at the positions of the top of the workbench close to the left side edge and the right side edge. The clamping assembly is connected with a water supply assembly, the water supply assembly is connected with a water cooling assembly, the water cooling assembly is arranged on the workbench, after an aluminum diaphragm plate is welded, the aluminum diaphragm plate is rapidly cooled in a water spraying mode so as to facilitate follow-up treatment, and a first filter screen, a filtering and adsorbing filler layer and a second filter screen are arranged so that the aluminum diaphragm plate can be rapidly cooled; water for water cooling can be filtered and adsorbed, so that recycling is facilitated, waste of water resources is reduced, driving force is provided by the water supply assembly to enable the clamping assembly to clamp and fix the aluminum film plate, additional driving electric appliances are not needed, electric energy loss can be effectively saved, and use of equipment is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to aluminum formwork production technical field, specifically an automatic welding equipment of aluminum formwork production. BACKGROUND

[0002] Aluminum formwork is the building formwork of aluminum alloy, also known as aluminum alloy formwork, and it is a new type of building formwork system, which is made of aluminum alloy material, and is processed into various shape and size formwork components through extrusion molding process, and then is assembled on the construction site for the molding of concrete structure.

[0003] The aluminum film plate needs to be welded in the production process, and the automatic welding equipment needs to be cooled after welding in the prior art. Commonly, it is placed for cooling, which not only wastes a lot of time, but also reduces the production efficiency of the aluminum film plate.

[0004] Therefore, an automatic welding equipment for aluminum formwork production is proposed to solve the above problems. SUMMARY

[0005] To solve the problems in the background art, the utility model provides an automatic welding equipment for aluminum formwork production, which has the advantages of rapid water cooling of aluminum formwork and providing power for the clamping assembly by using the water supply assembly for water cooling, which is more conducive to the use of the equipment.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an automatic welding equipment for aluminum formwork production, comprising a workbench, an automatic welding mechanism is installed on the top of the workbench near the rear side edge, a clamping assembly is installed on the top of the workbench near the left and right side edges, the clamping assembly is connected with a water supply assembly, the water supply assembly is connected with a water cooling assembly, and the water cooling assembly is arranged on the workbench.

[0007] The clamping assembly comprises two symmetrical fixed boxes, a piston plate is arranged in the fixed box, the piston plate is fixedly connected with a piston rod on the opposite side, and the piston rod is fixedly connected with a clamping plate penetrating the fixed box.

[0008] The water cooling assembly comprises front and rear symmetrical drain pipes, the drain pipes are provided with equidistant and inclined nozzles, and the end portions of the drain pipes are communicated through U-shaped pipes.

[0009] Preferably, the water supply assembly comprises a water storage tank fixed on the bottom of the workbench, a water suction pipe is connected to the front side of the water storage tank near the bottom, the water suction pipe is connected with a water pump, the outlet of the water pump is connected with a four-way pipe through a pipeline, the four-way pipe is respectively connected with a first water supply pipe and a second water supply pipe, one of the drain pipes is connected with the first water supply pipe, and the second water supply pipe is connected with the fixed box.

[0010] Preferably, the first water supply pipe and the second water supply pipe are respectively provided with a first electric control valve and a second electric control valve.

[0011] Preferably, a groove is formed on the top of the workbench, and a through hole is formed in the bottom of the groove and communicates with the water storage tank.

[0012] Preferably, the fixed box is connected with a water outlet pipe, the bottom end of the water outlet pipe penetrates through the workbench and extends into the water storage tank, and the water outlet pipe is provided with a third electric control valve.

[0013] Preferably, the opposite sides of the clamping plate are connected with rubber pads.

[0014] Preferably, the water storage tank is provided with a first filter screen, a filter adsorption filler layer and a second filter screen arranged in sequence from top to bottom.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1、The utility model discloses a water cooling assembly is set up, after the aluminum film plate is welded, adopts the mode of spraying water and makes the aluminum film plate cool down fast, so that subsequent processing is convenient, and the first filter screen, filter adsorption filler layer and second filter screen are arranged, and the water cooling water can be filtered and adsorbed, so that recycling is convenient, and the waste of water resources is reduced.

[0017] 2、The utility model discloses a clamping assembly is set up, and the clamping assembly clamps the aluminum film plate by the driving force provided by the water supply assembly, does not need additional driving electric appliances, can effectively save the electric energy loss, and is favorable to the use of equipment. DETAILED DESCRIPTION

[0018] Figure 1 It is the whole structure schematic view of the utility model;

[0019] Figure 2 It is the structure schematic view of the water supply assembly and water cooling assembly of the utility model;

[0020] Figure 3 It is the appearance structure schematic view of the clamping assembly of the utility model;

[0021] Figure 4 It is the sectional structure schematic view of the fixed box of the utility model;

[0022] Figure 5 It is the sectional structure schematic view of the water storage tank of the utility model.

[0023] In the drawing: 1, workbench;2, automatic welding mechanism;

[0024] 3, clamping assembly;301, fixed box;302, piston plate;303, piston rod;304, clamping plate;

[0025] 4. Water supply assembly; 401. Water storage tank; 402. Water pump; 403. Water pump; 404. Cross pipe; 405. First water supply pipe; 406. Second water supply pipe;

[0026] 5. Water cooling assembly; 501. Drain pipe; 502. Nozzle; 503. U-shaped pipe;

[0027] 6. First electrically controlled valve; 7. Second electrically controlled valve; 8. Groove; 9. Through hole; 10. Water outlet pipe; 11. Third electrically controlled valve; 12. Rubber pad; 13. First filter screen; 14. Filter adsorption filler layer; 15. Second filter screen. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] like Figures 1 to 5 As shown, the utility model provides an automated welding equipment for aluminum formwork production, comprising a workbench 1, an automated welding mechanism 2 is installed at the rear edge of the top of the workbench 1, a clamping assembly 3 is installed at the left and right edges of the top of the workbench 1, the clamping assembly 3 is connected to a water supply assembly 4, the water supply assembly 4 is connected to a water cooling assembly 5, and the water cooling assembly 5 is arranged on the workbench 1;

[0030] The clamping assembly 3 includes two symmetrically arranged fixed boxes 301, each of which is provided with a piston plate 302. A piston rod 303 is fixedly connected to the opposite side of the piston plate 302. The piston rod 303 passes through the fixed box 301 and is fixedly connected to the clamping plate 304. The water supply assembly 4 provides driving force to enable the clamping assembly 3 to clamp and fix the aluminum film plate. No additional driving electrical appliance is required, which can effectively save power loss and facilitate the use of the equipment.

[0031] The water-cooling assembly 5 includes a drain pipe 501 symmetrically arranged front to back, and nozzles 502 are installed on the drain pipe 501 at equal intervals and in an inclined manner. The ends of the drain pipe 501 are connected through a U-shaped tube 503. After the aluminum film plate is welded, the aluminum film plate is quickly cooled by spraying water to facilitate subsequent processing. A first filter screen 13, a filter adsorption filler layer 14, and a second filter screen 15 are provided. The water used for water cooling can be filtered and adsorbed for easy recycling, thereby reducing the waste of water resources.

[0032] Specific, water supply assembly 4 includes fixed in the workbench 1 bottom water storage tank 401, water storage tank 401 front side near the bottom of the location connected with the water pump 402, water pump 402 is connected with the water pump 403, the outlet of water pump 403 is connected with four-way pipe 404 through the pipeline, four-way pipe 404 is connected with the first water supply pipe 405 and the second water supply pipe 406 respectively, the first water supply pipe 405 is connected with one of the drain pipe 501, the second water supply pipe 406 is connected with fixed box 301.

[0033] Further, the first water supply pipe 405 and the second water supply pipe 406 are respectively provided with a first electric control valve 6 and a second electric control valve 7, which are used for controlling the water flow into the water cooling assembly 5 and the clamping assembly 3.

[0034] Further, the workbench 1 top is provided with a recess 8, and the recess 8 is provided with a through hole 9 at the bottom, the through hole 9 is communicated with the water storage tank 401, the recess 8 can avoid water overflow when cooling, and the cold water can be guided into the water storage tank 401 through the through hole 9.

[0035] It is worth mentioning that the fixed box 301 is connected with a water outlet pipe 10, the bottom end of the water outlet pipe 10 penetrates the workbench 1 and extends into the water storage tank 401, and the third electric control valve 11 is installed on the water outlet pipe 10, so as to control the water in the fixed box 301 to be guided out, thereby facilitating the displacement of the clamping plate 304.

[0036] It is worth noting that the opposite sides of the clamping plate 304 are connected with rubber pads 12, so as to avoid the damage of the clamping plate 304 to the aluminum template due to the hardness.

[0037] It is worth mentioning that the water storage tank 401 is provided with a first filter screen 13, a filter adsorption filler layer 14 and a second filter screen 15 arranged from top to bottom, the filter adsorption filler 14 can be activated carbon, and the first filter screen 13 and the second filter screen 15 are used for filtering and adsorbing the water for use, so as to facilitate the recycling.

[0038] Among them, the automatic welding mechanism 2, the water pump 403, the first electric control valve 6, the second electric control valve 7 and the third electric control valve 11 are prior art, and will not be described again; at the same time, the utility model also includes power supply, controller and switch, which are not the main technical points of the patent, and will not be described again.

[0039] Working principle and process: the aluminum template to be welded is placed in the groove 8 on the workbench 1, the second electric control valve 7 is opened, the first electric control valve 6 and the third electric control valve 11 are closed, the water pump 403 of the water supply assembly 4 is started, the water in the water storage tank 401 is guided into the fixed box 301 of the clamping assembly 3 through the water pump 403, the four-way pipe 404 and the second water supply pipe 406, with the injection of water flow, the water in the fixed box 301 will extrude the piston plate 302 to displace, and then the piston rod 303 and the clamping plate 304 displace, so as to clamp and fix the aluminum film plate, the automatic welding mechanism 2 is operated, and the aluminum film plate can be welded, after welding, the first electric control valve 6 and the third electric control valve 11 are opened, the second electric control valve 7 is closed, the water pump 403 of the water supply assembly 4 is started, the water flow is injected into the drain pipe 501 of the water cooling assembly 5 through the first water supply pipe 405, and then the water flow is sprayed out through the spray head 502, so as to cool the aluminum film plate, the used water falls into the water storage tank 401 through the through hole 9, and the water in the water storage tank 401 is filtered and adsorbed through the first filter screen 13, the filter adsorption filler layer 14 and the second filter screen 15, and then can be recycled.

[0040] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus that comprises a list of elements does not only include those elements, but also includes other elements not explicitly listed, or inherent to such a process, method, article, or apparatus.

[0041] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automated welding apparatus for the production of aluminium formwork panels, comprising a worktable (1), characterised in that: The workbench (1) top rear edge position is provided with an automatic welding mechanism (2), the workbench (1) top left and right side edge position is provided with a clamping assembly (3), the clamping assembly (3) is connected with a water supply assembly (4), the water supply assembly (4) is connected with a water cooling assembly (5), the water cooling assembly (5) is arranged on the workbench (1); The clamping assembly (3) includes two symmetrically arranged fixed boxes (301), the fixed box (301) is provided with a piston plate (302), the piston plate (302) is fixedly connected with a piston rod (303) on the opposite side, the piston rod (303) penetrates the fixed box (301) and is fixedly connected with a clamping plate (304); The water cooling assembly (5) includes front and rear symmetrically arranged drain pipes (501), the drain pipe (501) is provided with equidistantly and inclinedly arranged spray heads (502), the end of the drain pipe (501) is communicated through a U-shaped pipe (503).

2. An automated welding apparatus for the production of aluminum forms as defined in claim 1, characterized in that: The water supply assembly (4) includes a water storage tank (401) fixed on the bottom of the workbench (1), the water storage tank (401) is connected with a water pump (403) through a drain pipe (402) near the bottom of the front side, the water pump (403) is connected with a four-way pipe (404) through a pipeline, the four-way pipe (404) is respectively connected with a first water supply pipe (405) and a second water supply pipe (406), the first water supply pipe (405) is connected with one of the drain pipes (501), and the second water supply pipe (406) is connected with the fixed box (301).

3. An automated welding apparatus for the production of aluminum forms as defined in claim 2, characterized in that: The first water supply pipe (405) and the second water supply pipe (406) are respectively provided with a first electric control valve (6) and a second electric control valve (7).

4. An automated welding apparatus for aluminum panel production as defined in claim 2, wherein: The workbench (1) top is provided with a groove (8), the groove (8) bottom is provided with a through hole (9), and the through hole (9) is communicated with the water storage tank (401).

5. An automated welding apparatus for aluminum panel production as defined in claim 2, wherein: The fixed box (301) is connected with a water outlet pipe (10), the water outlet pipe (10) penetrates the workbench (1) and extends into the water storage tank (401), and the water outlet pipe (10) is provided with a third electric control valve (11).

6. An automated welding apparatus for aluminum panel production as defined in claim 1, wherein: The opposite side of the clamping plate (304) is connected with a rubber pad (12).

7. An automated welding apparatus for aluminum panel production as defined in claim 2, wherein: The water storage tank (401) is provided with a first filter screen (13), a filter adsorption filler layer (14) and a second filter screen (15) arranged from top to bottom.