Sectional type large plate stone multi-wire cutting device

By dividing the multi-wire cutting equipment for large stone slabs into multiple independent modules, the problems of high cost and poor stability caused by large span and heavy load are solved, thereby reducing equipment cost and improving stability. It is suitable for multi-wire cutting of large stone slabs.

CN223456258UActive Publication Date: 2025-10-21SANJIANG VOLAT SPECIAL VEHICLE
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Patent Information

Application Number
CN202422975544.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-21
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing multi-wire cutting equipment for large slab stone has problems such as large span and heavy load, resulting in expensive and unstable drive motors, and difficult maintenance.

Method used

The multi-wire cutting device is segmented, dividing the multi-wire cutting system into multiple modules. Each module can operate independently or in combination. The multi-module structure includes a main frame, multi-wire cutting modules, and lifting modules. Different support structures are used between the modules to ensure independence and stability.

Benefits of technology

It effectively reduces equipment manufacturing costs, improves system stability and the diversity of processing objects, reduces energy consumption, and ensures that other modules can still work normally when one module malfunctions, thus shortening maintenance time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sectional type large plate stone multi-wire cutting device. The sectional type large plate stone multi-wire cutting device comprises a main body frame; the first multi-wire cutting module, the second multi-wire cutting module and the third multi-wire cutting module are installed on the main body frame in parallel, and the second multi-wire cutting module is located between the second multi-wire cutting module and the third multi-wire cutting module. The bottom cutting face of the second multi-wire cutting module is flush with the bottom cutting face of the first multi-wire cutting module and the bottom cutting face of the third multi-wire cutting module, and the end of the second multi-wire cutting module is longer than the end of the first multi-wire cutting module and the end of the third multi-wire cutting module. The distance between the edge cutting line on one side of the second multi-wire cutting module and the edge cutting line on one side of the first multi-wire cutting module is equal to the distance between the edge cutting line on the other side of the second multi-wire cutting module and the edge cutting line on one side of the third multi-wire cutting module. And the jacking module is mounted below the first multi-wire cutting module, the second multi-wire cutting module and the third multi-wire cutting module.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of wire cutting, and particularly relates to a segmented large-plate stone multi-wire cutting device. BACKGROUND

[0002] A multi-wire cutting device cuts a processing body into hundreds of thin slices by a cutting wire on a roller, and the multi-wire cutting device needs to have a large size for processing large-plate stone, so that the multi-wire cutting system has a large span and a large load, and a large-span and large-load multi-wire cutting system is configured with a large-power driving motor, which is expensive and has a high load on the motor. On the other hand, the device has the above characteristics, which leads to poor processing stability and is prone to failure, and is difficult to maintain. CONTENT OF THE UTILITY MODEL

[0003] The application aims to provide a segmented large-plate stone multi-wire cutting device, which can independently divide the multi-wire cutting system into modules, greatly reduce the difficulty of large-span size design and manufacturing cost, and enable independent operation of each module to enhance the stability of the system. The size of the processing object is more diverse, and different systems can be operated for different sizes to save energy consumption.

[0004] The application adopts the following technical scheme:

[0005] A segmented large-plate stone multi-wire cutting device comprises:

[0006] a main frame;

[0007] a first multi-wire cutting module, a second multi-wire cutting module and a third multi-wire cutting module installed in parallel on the main frame, the second multi-wire cutting module is located between the second multi-wire cutting module and the third multi-wire cutting module, the bottom cutting surface of the second multi-wire cutting module is flush with the bottom cutting surfaces of the first multi-wire cutting module and the third multi-wire cutting module, the end of the second multi-wire cutting module is longer than the ends of the first multi-wire cutting module and the third multi-wire cutting module, and the distance between the side edge cutting wire of the second multi-wire cutting module and the side edge cutting wire of the first multi-wire cutting module is equal to the distance between the other side edge cutting wire of the second multi-wire cutting module and the side edge cutting wire of the third multi-wire cutting module; and

[0008] a jacking module installed on the main frame and located below the first multi-wire cutting module, the second multi-wire cutting module and the third multi-wire cutting module, used to jack up the large-plate stone to the bottom cutting surfaces of the first multi-wire cutting module, the second multi-wire cutting module and the third multi-wire cutting module.

[0009] Further, the second multi-wire cutting module adopts a double-side support structure, and the first multi-wire cutting module and the third multi-wire cutting module adopt a cantilever support structure.

[0010] Further, the first multi-wire cutting module and the third multi-wire cutting module are structurally identical, and each include a support seat, a driving motor, a coupling, a cutting wire and a roller wheel, the cutting wire is wound around a wire groove on the surface of the four roller wheels, one end of each roller wheel is provided with a support seat and is connected to a servo motor through a coupling;

[0011] The second multi-wire cutting module includes a support seat, a driving motor, a coupling, a cutting wire and a roller wheel, the cutting wire is wound around a wire groove on the surface of the four roller wheels, both ends of each roller wheel are provided with a support seat, and one end of each roller wheel is connected to a servo motor through a coupling.

[0012] Further, the driving motor and the coupling of the first multi-wire cutting module and the third multi-wire cutting module are located away from the second multi-wire cutting module.

[0013] Further, the jacking module includes a slide rail mounted on the main frame, a sliding block slidingly mounted on the slide rail, a processing platform connected to the sliding block, a lead screw driving the sliding block and a driving motor driving the lead screw.

[0014] Further, the driving motor is a servo motor.

[0015] The present application has the following beneficial effects:

[0016] The multi-wire cutting device in the present application adopts a multi-module structure, each multi-wire cutting module can operate independently or in combination, which can effectively avoid the problem of large span and large load of a single cutting module when cutting large stone slabs, causing high load of the driving motor; at the same time, the multi-module structure in the present application can still perform cutting operation when a certain module has a problem without affecting other modules, improving the running stability of the device, shortening the maintenance time and reducing the maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a general structure view of the embodiment of the present application;

[0018] Figure 2 is Figure 1 a side view;

[0019] Figure 3 is a schematic view of the arrangement structure of the three multi-wire cutting modules in the embodiment of the present application;

[0020] Figure 4 is Figure 3 a top view;

[0021] In the figure: 1 main frame, 2 first multi-wire cutting module, 3 second multi-wire cutting module, 4 third multi-wire cutting module, 5 jacking module;

[0022] 101 support seat, 102 driving motor, 103 coupling, 104 roller wheel, 105 cutting wire. DETAILED DESCRIPTION

[0023] In order to make the above features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below in conjunction with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0025] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple", "several" is at least two, for example, two, three, etc., unless otherwise explicitly specified.

[0026] Referring to Figures 1-3 The present application provides a segmented large plate stone multi-wire cutting device, comprising:

[0027] The main frame 1;

[0028] The first multi-wire cutting module 2, the second multi-wire cutting module 3 and the third multi-wire cutting module 4 are installed in parallel on the main frame 1, the second multi-wire cutting module 3 is located between the second multi-wire cutting module 3 and the third multi-wire cutting module 4, the bottom cutting surface of the second multi-wire cutting module 3 is flush with the bottom cutting surface of the first multi-wire cutting module 2 and the third multi-wire cutting module 4, the end of the second multi-wire cutting module 3 is longer than the end of the first multi-wire cutting module 2 and the third multi-wire cutting module 4, the distance between the one side edge cutting line 105 of the second multi-wire cutting module 3 and the one side edge cutting line 105 of the first multi-wire cutting module 2 is equal to the distance between the other side edge cutting line 105 of the second multi-wire cutting module 3 and the one side edge cutting line 105 of the third multi-wire cutting module 4; and

[0029] The jacking module 5 is installed on the main frame 1 and located below the first multi-wire cutting module 2, the second multi-wire cutting module 3 and the third multi-wire cutting module 4, and is used to jack up the large plate stone to the bottom cutting surface of the first multi-wire cutting module 2, the second multi-wire cutting module 3 and the third multi-wire cutting module 4.

[0030] Specifically, in the embodiment of the present application, the first multi-wire cutting module 2, the second multi-wire cutting module 3 and the third multi-wire cutting module 4 are arranged in parallel in the running direction of the cutting line 105, which ensures that the cutting directions of all multi-wire cutting modules are the same and the large plate stone can be cut at the same time. In the embodiment of the present application, the bottom cutting surface of the second multi-wire cutting module 3 is flush with the bottom cutting surface of the first multi-wire cutting module 2 and the third multi-wire cutting module 4, which ensures that the cutting lines 105 in all multi-wire cutting modules can contact the large plate stone at the same time, and the large plate stone can be cut at the same time, which ensures that the force on the surface of the large plate stone is uniform to prevent local uneven force and cause the large plate stone to be damaged. In the embodiment of the present application, the end of the second multi-wire cutting module 3 is longer than the end of the first multi-wire cutting module 2 and the third multi-wire cutting module 4, which can effectively ensure that all multi-wire cutting modules operate independently and do not affect each other. In the embodiment of the present application, the distance between the one side edge cutting line 105 of the second multi-wire cutting module 3 and the one side edge cutting line 105 of the first multi-wire cutting module 2 is equal to the distance between the other side edge cutting line 105 of the second multi-wire cutting module 3 and the one side edge cutting line 105 of the third multi-wire cutting module 4, which refers to the distance between two adjacent wire grooves in all multi-wire cutting modules, and the equal distance can ensure the equal division of the large plate stone cutting and avoid different cutting thicknesses.

[0031] It can be understood that the second multi-wire cutting module 3 adopts a double-sided support structure, and the first multi-wire cutting module 2 and the third multi-wire cutting module 4 adopt a cantilever support structure.

[0032] Specifically, the span of the second multi-wire cutting module 3 is greater than the span of the first multi-wire cutting module 2 and the second multi-wire cutting module 3, and the double-side support structure of the second multi-wire cutting module 3 can ensure the operation stability of the second multi-wire cutting module 3; the cantilever support structure of the first multi-wire cutting module 2 and the third multi-wire cutting module 4 can form an avoidance with the second multi-wire cutting module 3, prevent the influence between the three multi-wire cutting modules, and also ensure the equal distance between them.

[0033] With reference to Figure 3 And 4 It can be understood that the first multi-wire cutting module 2 and the third multi-wire cutting module 4 are the same in structure, including a support seat 101, a driving motor 102, a shaft coupling 103, a cutting wire 105, and a roller 104, the cutting wire 105 is wound around the wire groove on the surface of the four rollers 104, one end of each roller 104 is provided with a support seat 101, and the other end of each roller 104 is connected with a servo motor through a shaft coupling 103.

[0034] The second multi-wire cutting module 3 includes a support seat 101, a driving motor 102, a shaft coupling 103, a cutting wire 105, and a roller 104, the cutting wire 105 is wound around the wire groove on the surface of the four rollers 104, one end of each roller 104 is provided with a support seat 101, and the other end of each roller 104 is connected with a servo motor through a shaft coupling 103.

[0035] Specifically, the two ends of each roller 104 in the second multi-wire cutting module 3 are provided with a support seat 101, thereby forming a double-side support structure; one end of each roller 104 in the first multi-wire cutting module 2 and the third multi-wire cutting module 4 is provided with a support seat 101, thereby forming a cantilever support structure.

[0036] With reference to Figure 3 It can be understood that the driving motor 102 and the shaft coupling 103 of the first multi-wire cutting module 2 and the third multi-wire cutting module 4 are located away from the second multi-wire cutting module 3.

[0037] Specifically, the driving motor 102 and the shaft coupling 103 of the first multi-wire cutting module 2 and the third multi-wire cutting module 4 are located away from the second multi-wire cutting module 3, which can form an avoidance between the first multi-wire cutting module 2, the third multi-wire cutting module 4, and the second multi-wire cutting module 3, so that the three multi-wire cutting modules can independently and stably operate.

[0038] With reference to Figure 1It can be understood that the jacking module 5 comprises slide rails installed on the main body frame 1, slide blocks slidably installed on the slide rails, a machining platform connected with the slide blocks, a lead screw for driving the slide blocks, and a driving motor for driving the lead screw.

[0039] It can be understood that the driving motor is a servo motor.

[0040] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Various modifications and changes can be made by those skilled in the art based on the principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the principles of the present application shall be included in the protection scope of the present application.

Claims

1. A segmented large slab stone multi-wire sawing apparatus, characterized by, The application relates to a multi-line cutting device, which comprises the following parts: a main frame; a first multi-line cutting module, a second multi-line cutting module and a third multi-line cutting module which are installed on the main frame in parallel, the second multi-line cutting module is located between the second multi-line cutting module and the third multi-line cutting module, the bottom cutting surface of the second multi-line cutting module is flush with the bottom cutting surfaces of the first multi-line cutting module and the third multi-line cutting module, the end of the second multi-line cutting module is longer than the ends of the first multi-line cutting module and the third multi-line cutting module, and the distance between the side edge cutting line of the second multi-line cutting module and the side edge cutting line of the first multi-line cutting module is equal to the distance between the other side edge cutting line of the second multi-line cutting module and the side edge cutting line of the third multi-line cutting module; a jacking module which is installed on the main frame and located below the first multi-line cutting module, the second multi-line cutting module and the third multi-line cutting module, and is used for jacking a large plate stone to the bottom cutting surfaces of the first multi-line cutting module, the second multi-line cutting module and the third multi-line cutting module. The second multi-line cutting module adopts a double-side support structure, and the first multi-line cutting module and the third multi-line cutting module adopt a cantilever support structure.

2. A segmented large slab stone multi-wire saw apparatus according to claim 1, wherein, The first multi-line cutting module and the third multi-line cutting module are the same in structure and comprise a support seat, a driving motor, a coupling, a cutting line and a roller, the cutting line is respectively wound in the wire grooves on the surfaces of four roller wheels, one end of each roller wheel is provided with a support seat and is connected with a servo motor through the coupling.

3. A segmented large slab stone multi-wire saw apparatus as claimed in claim 2, wherein, The second multi-line cutting module comprises a support seat, a driving motor, a coupling, a cutting line and a roller, the cutting line is respectively wound in the wire grooves on the surfaces of four roller wheels, both ends of each roller wheel are provided with a support seat, and one end of each roller wheel is connected with a servo motor through the coupling. The driving motor and the coupling of the first multi-line cutting module and the third multi-line cutting module are located on the side far away from the second multi-line cutting module.

4. A segmented large slab stone multi-wire saw apparatus as claimed in claim 3, wherein, The jacking module comprises a slide rail installed on the main frame, a sliding block slidably installed on the slide rail, a machining platform connected with the sliding block, a lead screw for driving the sliding block and a driving motor for driving the lead screw.

5. A segmented large slab stone multi-wire saw apparatus as claimed in claim 1, wherein, The driving motor is a servo motor.

6. A segmented large slab stone multi-wire saw device according to claim 3 or 5, characterized in that, ​