Foldable tower drum support shaped like Chinese character'mi '
By designing a foldable tower M-shaped support and utilizing a combination of structures such as internal threaded columns, hinged seats and locking bolts, the problems of difficult disassembly and time-consuming installation of the M-shaped support were solved, achieving convenient disassembly and efficient installation.
Patent Information
- Application Number
- CN202422933428.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing cross-shaped supports are difficult to disassemble and inconvenient to recycle during the transportation and installation of wind towers, and the installation is time-consuming and labor-intensive, especially in remote or narrow installation locations. Existing tools are also inconvenient to use.
A foldable tower M-shaped support is designed. Through the combined structure of internal threaded column, hinged seat, locking bolt and anti-drop chain, the pull rod can be detachably connected to the tower flange, and the support can be folded and fixed by rotating the locking bolt, which simplifies the disassembly and assembly process.
The M-shaped support can be conveniently folded and reused, which reduces on-site operation time and labor intensity, improves installation efficiency, and adapts to various installation environments.
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Figure CN223457294U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production technical field of wind power equipment, especially relates to a foldable tower cylinder Chinese character type support. BACKGROUND
[0002] The wind power tower cylinder is the key equipment in the wind driven generator, the cylinder is spliced by the flange, the cylinder group is welded, and then is sandblasted, painted and matched with the related accessory parts to form the finished cylinder segment, and the finished cylinder segment is transported to the wind driven generator installation site to be connected by the bolt between the flanges to form the whole wind power tower cylinder.
[0003] Therefore, whether it is the semi-finished cylinder segment or the finished cylinder segment, the flange may be deformed due to the self weight or the external force in the manufacturing, transportation and storage process, so that the interconnection of the finished cylinder segment cannot be realized at the wind driven generator installation site, the bolt cannot be smoothly installed, and therefore the Chinese character type support is generally installed at the flanges of the two ends in the storage and transportation process to ensure that the flange is not deformed.
[0004] The patent with the application number CN201621206899.3 discloses a tower cylinder flange round steel Chinese character type support, which comprises a plurality of support flange pull rods, the plurality of pull rods are staggered at the flange center position, and the two ends of the pull rod are fixed with the flange holes at the two ends of the flange through the fixing mechanism.
[0005] The patent with the application number CN202120189163.4 discloses a wind power tower cylinder flange support device, which comprises a center connecting plate, a reinforcing ring and support pieces uniformly arranged around the center connecting plate, the end portion of the support piece abuts against the wind power tower cylinder flange, and the support piece is arranged on the reinforcing ring.
[0006] The patent with the application number CN202122878467.4 discloses a universal flange anti-deformation Chinese character type support tool, which comprises a support plate and a reinforcing piece, six circumferentially distributed support rods are connected to the support plate, the support plate and the six support rods form a Chinese character type mechanism, the reinforcing piece comprises a reinforcing plate and six reinforcing rods, the six reinforcing rods are fixed under the reinforcing plate in a circumferential distribution, the reinforcing rods are opposite to the support rods in direction, and the reinforcing rods and the corresponding support rods are connected together.
[0007] That is, the existing Chinese character type support comprises a center connecting plate and N pull rods uniformly distributed on the upper side of the center connecting plate, the pull rods are arranged along the radial direction of the center connecting plate and the outer ends of the pull rods can be detachably connected with the flange of the tower cylinder.
[0008] The existing rice-shaped support is in the form of integral welding with the maximum size of about 5 meters. After the tower drum is transported to the site, it is difficult to recycle due to the large size, and can only be cut and disassembled on site as scrap steel or removed on site. Patent No. CN201220626391.4 discloses a detachable rice-shaped support device, which comprises an adapter plate, a channel steel I, a channel steel II and a channel steel III. The adapter plate and the channel steel I are fixedly connected by bolts and are fixed on the flange of the tower drum. The channel steel II and the channel steel III are fixedly connected with the flange of the tower drum through corresponding holes by bolts. The channel steel I, the channel steel II and the channel steel III are No. 10 channel steels.
[0009] However, the installation position of the wind tower drum is relatively biased, and the installation position may be poor (such as on a mountain, the installation position is relatively narrow), and the rice-shaped support may not be convenient to disassemble and operate. In addition, the disassembly and installation of the rice-shaped support also consumes time and effort, and may also require special tools. Practical new type content
[0010] In order to solve the foregoing problems, the embodiments of the present application provide a foldable tower drum rice-shaped support, which is foldable and convenient to fold. The technical solution is as follows:
[0011] The embodiments of the present application provide a foldable tower drum rice-shaped support, which comprises a horizontally arranged center connecting plate 1 and N uniformly distributed pull rods 2 on the upper side thereof. The pull rod 2 is arranged along the radial direction of the center connecting plate 1 and the outer end thereof can be detachably connected with the flange 3 of the tower drum. The rice-shaped support further comprises N internally threaded columns 4, N hinged seats 5 and N locking bolts 6. Each pull rod 2 is provided with one internally threaded column 4, one hinged seat 5 and one locking bolt 6. The inner end of the pull rod 2 is hinged to the upper side of the center connecting plate 1 through the hinged seat 5. The internally threaded column 4 is fixed to the upper side of the center connecting plate 1 and is located on the lower side of the corresponding pull rod 2 and on the side of the hinged seat 5 close to the edge of the center connecting plate 1. The pull rod 2 is provided with a first through hole 13 for the locking bolt 6 to pass through at the position corresponding to the internally threaded column 4. The locking bolt 6 vertically passes through the first through hole 13 and is fixed to the corresponding internally threaded column 4 to fix the pull rod 2 to the center connecting plate 1. After the locking bolt 6 is removed, the pull rod 2 can be rotated upward to be folded.
[0012] Preferably, the rice-shaped support in the embodiments further comprises N anti-falling chains 7, and each pull rod 2 is provided with one anti-falling chain 7. One end of the anti-falling chain 7 is connected with the upper part of the corresponding locking bolt 6 through a rotating ring 8, and the other end is connected with the upper side of the center connecting plate 1 and is located beside the corresponding locking bolt 6.
[0013] Further, the top of the locking bolt 6 is provided with a lifting ring 9, the upper side of the center connecting plate 1 and the side corresponding to the locking bolt 6 are provided with a fixing ring 10, and the lifting ring 9 and the fixing ring 10 are vertically arranged; one end of the anti-falling chain 7 is connected with the lifting ring 9, and the other end is connected with the fixing ring 10.
[0014] Specifically, the rotating ring 8 in the embodiment of the utility model is an 8-shaped rotating ring or an O-shaped rotating ring, the lifting ring 9 and the locking bolt 6 jointly form a lifting ring screw.
[0015] Among them, the pull rod 2 in the embodiment of the utility model is a channel steel with the notch facing upwards, and the outer end is provided with a second through hole 11 matched with the flange 3; the first through hole 13 is located on the center line of the pull rod 2, and the lifting ring 9 is located in the notch of the pull rod 2 and can rotate in the notch.
[0016] Among them, the inner threaded column 4 in the embodiment of the utility model is vertically arranged and located directly below the first through hole 13 corresponding to the pull rod 2; the first through hole 13 is a circular hole coaxially arranged with the locking bolt 6, the diameter is greater than the diameter of the screw rod of the locking bolt 6 and less than the outer diameter of the inner threaded column 4; the bottom of the lifting ring 9 is fixed on the upper side of the head of the top end of the locking bolt 6; the diameter of the head is greater than the diameter of the first through hole 13 and the top is pressed on the upper side of the pull rod 2.
[0017] Among them, the hinge seat 5 in the embodiment of the utility model includes a pin shaft 12 and two ear plates arranged side by side, the two ear plates are respectively located on both sides of the inner end of the pull rod 2 and are fixed on the upper side of the center connecting plate 1, the pin shaft 12 is perpendicular to the pull rod 2 and the two ends are respectively arranged on the two ear plates, the inner end of the pull rod 2 is rotationally connected with the two ear plates through the pin shaft 12, and the distance between the pin shaft 12 and the inner end of the pull rod 2 is less than the distance between the pin shaft 12 and the center connecting plate 1.
[0018] Among them, the center connecting plate 1 in the embodiment of the utility model is a circular ring, which is coaxially arranged with the flange 3; the hinge seat 5 is arranged close to the inner edge of the center connecting plate 1, and the inner threaded column 4 and the anti-falling chain 7 are arranged close to the outer edge of the center connecting plate 1.
[0019] Specifically, the N in the embodiment of the utility model is 8, and the included angle between the two adjacent pull rods 2 is 45°.
[0020] The technical scheme provided by the embodiment of the utility model has the beneficial effects that the utility model provides a foldable tower cylinder Mi-shaped support, which is foldable and convenient to fold (just disassemble and lock the locking bolt). The Mi-shaped support can be repeatedly used. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1is the use state diagram of the foldable tower cylinder Mi type support in the embodiment of the utility model;
[0022] Figure 2 is the simple expansion schematic diagram of the foldable tower cylinder Mi type support;
[0023] Figure 3 is the simple folding diagram of the foldable tower cylinder Mi type support under one folding mode;
[0024] Figure 4 is the simple folding diagram of the foldable tower cylinder Mi type support under another folding mode;
[0025] Figure 5 is Figure 1 the enlarged view of part;
[0026] Figure 6 is the structural schematic diagram of the center connecting plate;
[0027] Figure 7 is the structural schematic diagram of the pull rod.
[0028] In the drawing: 1 center connecting plate, 2 pull rod, 3 flange, 4 inner thread column, 5 hinged seat, 6 locking bolt, 7 anti-falling chain, 8 rotating ring, 9 lifting ring, 10 fixed ring, 11 second through hole, 12 pin shaft, 13 first through hole. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described further in detail below in combination with the drawings.
[0030] Embodiment 1
[0031] Referring to Figures 1-7, the embodiment 1 provides a foldable tower cylinder Mi type support, including center connecting plate 1, N pull rod 2, N internal thread column 4, N hinged seat 5, N locking bolt 6 and N anti-falling chain 7 etc..Center connecting plate 1 is round plate, round ring or polygon etc., it is horizontally arranged (in order to facilitate description, define center connecting plate 1 horizontal arrangement, not as limit).N is the integer of greater than or equal to 3.N internal thread column 4, N hinged seat 5, N locking bolt 6 and N anti-falling chain 7 are all arranged on the upside of center connecting plate 1.N pull rod 2 is uniformly distributed around the axis of center connecting plate 1.Pull rod 2 is arranged along the radial direction of center connecting plate 1 and the outer end thereof can be detachably connected with the flange 3 of tower cylinder (specifically through the second through hole 11).Each pull rod 2 is correspondingly provided with an internal thread column 4, a hinged seat 5, a locking bolt 6 and an anti-falling chain 7.The inner end of pull rod 2 is hinged on the upside of center connecting plate 1 through hinged seat 5.Internal thread column 4 is fixed on the upside of center connecting plate 1, which is located on the downside of corresponding pull rod 2, which is located on the side of hinged seat 5 close to the edge of center connecting plate 1, which is vertically arranged, and which is located directly below the first through hole 13 of corresponding pull rod 2.The first through hole 13 is provided on pull rod 2 and located at corresponding internal thread column 4, and the locking bolt 6 passes through the first through hole 13;Specifically, the first through hole 13 is a circular hole coaxially arranged with the locking bolt 6, which can be located on the center line of pull rod 2.Locking bolt 6 vertically passes through first through hole 13 and is fixed on corresponding internal thread column 4 to fix pull rod 2 on center connecting plate 1.The top of locking bolt 6 is provided with a lifting ring 9 (specifically, the bottom of lifting ring 9 is fixed on the upside of the head of the top end of locking bolt 6), and the upside of center connecting plate 1 and located beside corresponding locking bolt 6 is provided with a fixing ring 10, and the lifting ring 9 and the fixing ring 10 are vertically arranged.The function of anti-falling chain 7 is to avoid the falling of locking bolt 6 (in order to facilitate on-site disassembly), one end of which is connected with lifting ring 9 through rotating ring 8 to ensure that locking bolt 6 can rotate, and the other end is connected with fixing ring 10.Remove the locking bolt 6, and the pull rod 2 can be folded upwards, and the outer end of the pull rod 2 is folded towards the axis of the center connecting plate 1.It can be folded as shown in Figure 3 The outer ends of N pull rods 2 can be fixed together through a support ring. Figure 4 The outer ends of N pull rods 2 can be fixed together through a rope (passing through the second through hole 11).
[0032] Specifically, the rotating ring 8 in the embodiment of the utility model is an 8-shaped rotating ring or an O-shaped rotating ring, and the lifting ring 9 and the locking bolt 6 form a lifting ring screw (such as the structure of GB / T825).
[0033] Wherein, referring to Figure 5 And 7The pull rod 2 in the embodiment of the utility model is a channel steel with its notch facing upwards, and its outer end is provided with a second through hole 11 (specifically a round hole) matched with the flange 3. The lifting ring 9 is located in the notch of the pull rod 2 and can rotate in the notch to ensure that the locking bolt 6 can rotate.
[0034] In the embodiment of the utility model, the diameter of the first through hole 13 is greater than the diameter of the screw rod of the locking bolt 6 and less than the outer diameter of the internally threaded column 4. The diameter of the head of the locking bolt 6 is greater than the diameter of the first through hole 13 and the top of the head is pressed on the upper side of the pull rod 2.
[0035] In the embodiment of the utility model, the hinge seat 5 includes a pin shaft 12 and two ear plates arranged side by side. Figures 5-6 The two ear plates are located on the two sides of the inner end of the pull rod 2 (specifically arranged adjacently), are fixed on the upper side of the center connecting plate 1, are perpendicular to the pin shaft 12, and have a semicircular upper end. The pin shaft 12 is perpendicular to the pull rod 2 and has two ends arranged on the two ear plates, and the inner end of the pull rod 2 is rotationally connected to the two ear plates through the pin shaft 12. The distance between the pin shaft 12 and the inner end of the pull rod 2 is less than the distance between the pin shaft 12 and the center connecting plate 1 to ensure that the pull rod 2 can rotate and fold. The hinge seat 5 can also have a U-shaped structure, and the two arms are arranged vertically to form the two ear plates, and the bending part is fixed on the center connecting plate 1 by means of a bolt or welding.
[0036] Embodiment 2
[0037] In the embodiment of the utility model, the hinge seat 5 includes a pin shaft 12 and two ear plates arranged side by side. Figure 1 Embodiment 2 provides a foldable tower cylinder character-shaped support, which has basically the same structure as that of embodiment 1, and the difference lies in that N is 8 in the embodiment, and the included angle between the two adjacent pull rods 2 is 45°.
[0038] Embodiment 3
[0039] In the embodiment of the utility model, the hinge seat 5 includes a pin shaft 12 and two ear plates arranged side by side. Figure 1 and 5 Embodiment 3 provides a foldable tower cylinder character-shaped support, which has basically the same structure as that of embodiment 1, and the difference lies in that the center connecting plate 1 in the embodiment is a circular ring and is coaxially arranged with the flange 3. The hinge seat 5 is arranged close to the inner edge of the center connecting plate 1, and the internally threaded column 4 and the anti-falling chain 7 are arranged close to the outer edge of the center connecting plate 1.
[0040] Embodiment 4
[0041] Embodiment 4 provides a foldable tower cylinder character-shaped support, which has basically the same structure as that of embodiment 1, and the difference lies in that the pull rod 2 in the embodiment is a length-adjustable structure (such as a telescopic structure).
[0042] Embodiment 5
[0043] The embodiment 5 provides a foldable tower drum support in the shape of a Chinese character "mi", which has basically the same structure as that of the embodiment 2, and the difference is that the outer diameter of the center connecting plate 1 in the embodiment is 1100 mm, the inner diameter is 500 mm, and the thickness is 16 mm. The specifications of the pull rod 2 are as follows: the length is 1665 mm, the width is 126 mm, the height is 53 mm, and the thickness is 5.5 mm. The outer diameter of the inner threaded column 4 is 40 mm, the height is 60 mm, and the specifications of the inner thread are M16. The specifications of the locking bolt 6 are M16. The materials of the parts are all Q235B. The weight of the Chinese character "mi" shaped support is about 280 kg, and the weight is not increased much compared with the prior art.
[0044] In the embodiment, the "first" and the "second" only have a distinguishing function, and have no special meaning.
[0045] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A foldable tower cylinder Mi-shaped support, comprising a horizontally arranged central connecting plate (1) and N uniformly distributed pull rods (2) on the upper side of the central connecting plate (1), the pull rods (2) are arranged along the radial direction of the central connecting plate (1) and the outer ends of the pull rods (2) can be detachably connected with the flanges (3) of the tower cylinder; characterized in that, the Mi-shaped support further comprises N internally threaded columns (4), N hinged seats (5) and N locking bolts (6), one internally threaded column (4), one hinged seat (5) and one locking bolt (6) are arranged corresponding to each pull rod (2); the inner end of the pull rod (2) is hinged to the upper side of the central connecting plate (1) through the hinged seat (5); the internally threaded column (4) is fixed on the upper side of the central connecting plate (1) and is located below the corresponding pull rod (2) and is located on the side of the hinged seat (5) close to the edge of the central connecting plate (1); the pull rod (2) is provided with a first through hole (13) for the locking bolt (6) to pass through at the position corresponding to the internally threaded column (4); the locking bolt (6) passes through the first through hole (13) vertically downward and is fixed on the corresponding internally threaded column (4) to fix the pull rod (2) on the central connecting plate (1); after the locking bolt (6) is removed, the pull rod (2) can be rotated upward to be folded.
2. The foldable tower drum meerschaum support of claim 1, wherein, The Mi-shaped support further comprises N anti-falling chains (7), one anti-falling chain (7) is arranged corresponding to each pull rod (2); one end of the anti-falling chain (7) is connected with the upper part of the corresponding locking bolt (6) through a rotating ring (8), and the other end is connected with the upper side of the central connecting plate (1) and is located beside the corresponding locking bolt (6).
3. The foldable tower drum meerschaum support of claim 2, wherein, The top of the locking bolt (6) is provided with an eye ring (9), the upper side of the central connecting plate (1) and the side beside the corresponding locking bolt (6) are provided with a fixed ring (10), and the eye ring (9) and the fixed ring (10) are vertically arranged; one end of the anti-falling chain (7) is connected with the eye ring (9), and the other end is connected with the fixed ring (10).
4. The foldable tower drum meerschaum support of claim 3, wherein, The rotating ring (8) is an 8-shaped rotating ring or an O-fork rotating ring, and the eye ring (9) and the locking bolt (6) jointly form an eye ring screw.
5. The foldable tower drum meerschaum support of claim 3, wherein, The pull rod (2) is a channel steel with the notch facing upward, and the outer end of the pull rod (2) is provided with a second through hole (11) matched with the flange (3); the first through hole (13) is located on the center line of the pull rod (2), and the eye ring (9) is located in the notch of the pull rod (2) and can rotate in the notch.
6. The foldable tower drum meerschaum support of claim 3, wherein, The internally threaded column (4) is vertically arranged and located directly below the first through hole (13) of the corresponding pull rod (2); the first through hole (13) is a circular hole coaxially arranged with the locking bolt (6), the diameter of the first through hole (13) is greater than the diameter of the screw rod of the locking bolt (6) and less than the outer diameter of the internally threaded column (4); the bottom of the eye ring (9) is fixed on the upper side of the head of the top end of the locking bolt (6); the diameter of the head is greater than the diameter of the first through hole (13) and the head is pressed on the upper side of the pull rod (2).
7. The foldable tower drum meerschaum support of claim 5, wherein, The hinged seat (5) comprises a pin shaft (12) and two ears arranged side by side, the two ears are respectively arranged on both sides of the inner end of the pull rod (2) and are fixed on the upper side of the center connecting plate (1), the pin shaft (12) is perpendicular to the pull rod (2) and the two ends of the pin shaft (12) are arranged on the two ears respectively, and the inner end of the pull rod (2) is rotationally connected with the two ears through the pin shaft (12); the distance between the pin shaft (12) and the inner end of the pull rod (2) is less than the distance between the pin shaft (12) and the center connecting plate (1).
8. The foldable tower drum meerschaum support of claim 2, wherein, The center connecting plate (1) is a circular ring coaxially arranged with the flange (3); the hinged seat (5) is arranged close to the inner edge of the center connecting plate (1), and the internally threaded column (4) and the anti-falling chain (7) are arranged close to the outer edge of the center connecting plate (1).
9. The foldable tower drum meerschaum support of claim 1, wherein, N is 8, and the included angle between two adjacent pull rods (2) is 45°.
Citation Information
Patent Citations
Detachable Chinese character 'mi'-shaped support device
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CN206218825U
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