Strong belt deviation automatic correction structure with high sensitivity
By adopting a longitudinal beam, cross beam and articulated rod structure in the belt conveyor system, combined with a pressure sensor and electromagnet-controlled deviation roller frame design, automatic correction of the underground strong belt is achieved, solving the wear and efficiency problems caused by belt deviation, and improving transportation stability and safety.
Patent Information
- Application Number
- CN202421747712.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Underground high-pressure belts are prone to deviating from the roller frame during operation, resulting in accelerated wear and shortened service life. Traditional anti-deviation rollers are not effective.
It adopts a longitudinal beam and cross beam structure that are aligned front and rear, combined with an articulated rod and roller frame, and uses pressure sensors and electromagnets to control the automatic correction of the deviation roller frame to achieve automatic belt deviation correction.
It realizes automatic deviation correction of the belt, saves labor, improves production and transportation efficiency, eliminates the hidden danger of belt deviation, and enhances safety and stability.
Smart Images

Figure CN223457555U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a high sensitivity's strong power belt deviation automatic correction structure belongs to coal mining auxiliary equipment technical field. BACKGROUND
[0002] Underground strong power belt often appears the condition that belt deviates beyond the roller support in the running process under the influence of underground roadway topography and the unbalance of belt running process, this greatly speeds up the wear of belt, shortens the service life of belt, reduces the use efficiency of belt.
[0003] And the traditional method is fixedly installed the anti-deviation roller below the both sides of the belt, and the belt deviation correction effect is poor. INVENTION CONTENTS
[0004] The utility model solves the technical problems in the prior art.
[0005] The utility model adopts the technical scheme: a high sensitivity's strong power belt deviation automatic correction structure, including first longitudinal beam and second longitudinal beam alignment, first longitudinal beam with first crossbeam and second crossbeam perpendicular to first longitudinal beam are fixed between first longitudinal beam and second longitudinal beam, first crossbeam is connected with roller support on rotation, and the roller support is installed with roller support; The second crossbeam is hinged with the hinge rod, one end of the hinge rod is fixedly connected with the roller support, the other end of the hinge rod is fixed with the deviation roller support, and the deviation roller support is installed with the deviation roller.
[0006] Preferably, the middle part of the hinge rod is hinged with the middle part of the second crossbeam.
[0007] Preferably, the lower part of the roller support is fixed with the horizontal first fixed plate, and the first fixed plate is fixed with the hinge rod through the bolt.
[0008] Preferably, it further includes a pull rod, one end of the pull rod is hinged with the second crossbeam, and the other end of the pull rod is hinged with the deviation roller support.
[0009] Preferably, the number of rollers is 2 and is in inverted v shape.
[0010] Preferably, the deviation roller support is arc-shaped, the number of deviation rollers is two and is respectively installed on the inner side of both ends of the deviation roller support, and the two deviation roller supports are in inverted v shape.
[0011] Preferably, a pressure sensor is arranged on the side of the deviation roller in contact with the belt, the hinged seat is an electromagnet, the lower end of the hinged rod is fixed with a bolt shaft hinged with the hinged seat, the bolt shaft is a permanent magnet, and the pressure sensor is electrically connected with the electromagnet through a controller.
[0012] Preferably, the number of the pressure sensors is two and arranged on the two deviation rollers respectively.
[0013] The present application has the following beneficial effects:
[0014] 1. Compared with the prior art, the present application realizes automatic deviation correction of the belt, saves labor, is convenient to process and install, improves production and transportation efficiency, is reliable in use, improves safety guarantee, and eliminates hidden troubles caused by belt deviation.
[0015] 2. Compared with the embodiment 1, the pressure sensor and the electromagnet are arranged, the hinged bolt shaft is attracted by the electromagnet when the belt is not deviated, so that the deviation roller frame is fixed in the middle of the two longitudinal beams; when the belt is deviated, the pressure sensor makes the electromagnet be powered off through the controller, so that the deviation roller frame can rotate; the resistance of stable belt conveying caused by the rotation of the deviation roller frame by a certain angle due to the vibration of the belt in the process that the belt is not deviated is avoided; and when the belt is automatically corrected, the pressure sensor is no longer pressed by the belt, at this time, the deviation roller frame is just located in the middle of the two longitudinal beams, the pressure sensor makes the electromagnet be powered on again through the controller to attract the hinged bolt shaft, and the sensitivity of the pressure sensor is high, so that the fast correction of the belt deviation can be realized. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure diagram of the embodiment 1 of the present application.
[0017] Figure 2 It is a whole structure diagram of the embodiment 2 of the present application.
[0018] Figure 3 It is a schematic view of a hinged seat and a bolt shaft cooperation structure.
[0019] The reference signs in the drawings of the specification include: a first longitudinal beam 1, a second longitudinal beam 2, a first cross beam 3, a second cross beam 4, a roller frame 5, a roller 6, a first fixed plate 7, a hinged rod 8, a deviation roller frame 9, a deviation roller 10, a pull rod 11, a hinged seat 12, a pressure sensor 13, and a bolt shaft 14. DETAILED DESCRIPTION
[0020] The present application will be further described below in combination with the drawings and specific embodiments. Embodiment 1
[0021] A highly sensitive and powerful belt deviation automatic correction structure, such as Figure 1 As shown, it includes a first longitudinal beam 1 and a second longitudinal beam 2 aligned front to back, a first crossbeam 3 and a second crossbeam 4 perpendicular to the first longitudinal beam 1 are fixed in sequence from left to right between the first longitudinal beam 1 and the second longitudinal beam 2, a roller frame 5 is rotatably connected to the middle of the first crossbeam 3, the roller frame 5 is U-shaped, and rollers 6 are installed on the roller frame 5; the number of rollers 6 is set to two, and the two rollers 6 are in an inverted eight shape.
[0022] like Figure 1 As shown, a hinged rod 8 is hinged in the middle of the second crossbeam 4, and the middle part of the hinged rod 8 is hinged to the second crossbeam 4 through a hinged seat 12. A first fixed plate 7 facing horizontally to the right is fixed to the right side of the lower part of the roller frame 5. The first fixed plate 7 is fixed to the left end of the hinged rod 8 by bolts. A running idler frame 9 is fixed to the other end of the hinged rod 8. A running idler 10 is installed on the running idler frame 9. The running idler frame 9 is bow-shaped. The number of the running idlers 10 is set to two and they are respectively installed on the inner sides of the two ends of the running idler frame 9. The two running idlers 9 are in an eight-shape.
[0023] like Figure 1 As shown, it also includes a pull rod 11, one end of the pull rod 11 is hinged to the second cross beam 4, and the other end of the pull rod 11 is hinged to the deviation roller frame 9.
[0024] In this embodiment, a hinged rod 8 is provided, and the belt idler frame 5 and the deviation idler frame 9 are respectively arranged at the left and right ends of the hinged rod 8. When the belt deviates, the deviation idler frame 9 is driven to deviate. The idler frame 5 swings in the opposite direction due to the action of the hinged rod 8, continuously and automatically correcting the position of the belt on the idler 6, thereby realizing the automatic belt deviation prevention function. The function of the pull rod 11 is to limit the swing amplitude of the deviation idler frame 9 and improve the stability of the device.
[0025] When in use, fix the deviation roller frame 9 under the belt and do not let the deviation roller frame 9 contact the bottom of the friction belt. Example 2
[0026] Due to the vibration during belt transportation, when the belt is not deviating, the deviation roller frame 9 will rotate a certain angle due to the vibration of the belt, increasing the resistance of the belt transportation. Therefore, when the belt is not deviating, the deviation roller frame 9 needs to be fixed, and when the belt is deviating, the deviation roller frame 9 needs to be able to rotate.
[0027] The difference between Example 2 and Example 1 is that:
[0028] like Figures 2-3As shown, the pressure sensor 13 is arranged on the side of the running deviation roller 10 which is in contact with the belt, the number of the pressure sensor 13 is set to two and is arranged on the two running deviation rollers 10 respectively, the hinged seat 12 is an electromagnet, the lower end of the hinged rod 8 is fixed with the bolt shaft 14 which is hinged with the hinged seat 12, the bolt shaft 14 is a permanent magnet, the pressure sensor 13 is electrically connected with the electromagnet through the controller. When the hinged seat 12, i.e. the electromagnet, is powered, the hinged seat 12, i.e. the electromagnet, will attract the bolt shaft 14, i.e. the permanent magnet, when the hinged seat 12, i.e. the electromagnet, is powered off, the bolt shaft 14, i.e. the permanent magnet, can rotate relative to the hinged seat 12, i.e. the electromagnet.
[0029] In the initial state, the running deviation roller frame 9 is located in the middle of the two longitudinal beams, the pressure sensor 13 controls the electromagnet to be powered through the controller, and the hinged seat 12 attracts the bolt shaft 14. Avoiding the increase of the resistance of the stable conveying of the belt caused by the rotation of the running deviation roller frame 9 by a certain angle due to the vibration of the belt in the process of the deviation of the belt;
[0030] When the belt deviates, one of the pressure sensors 13 will be pressed, the pressed pressure sensor 13 makes the electromagnet powered off through the controller, and the bolt shaft 14 can rotate relative to the hinged seat 12, so that the running deviation roller frame 9 can rotate; allowing the belt to automatically correct.
[0031] When the belt is automatically corrected, the pressure sensor 13 is no longer pressed by the belt, at this time, the running deviation roller frame 9 is located in the middle of the two longitudinal beams again, the pressure sensor 13 makes the electromagnet powered again through the controller to attract the hinged bolt shaft 14.
[0032] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application, therefore, the protection scope of the present application should be limited by the protection scope of the claims.
Claims
1. A highly sensitive and powerful belt deviation automatic correction structure, characterized by: The application relates to a supporting device for a rubber belt conveyor, which comprises front and back aligned first and second longitudinal beams, a first transverse beam and a second transverse beam fixed between the first and second longitudinal beams in sequence and perpendicular to the first longitudinal beam, a roller frame rotatably connected to the first transverse beam, and rollers installed on the roller frame; a hinged rod hinged to the second transverse beam, one end of the hinged rod being fixedly connected to the roller frame, and the other end of the hinged rod being fixed with a deviation roller frame, and deviation rollers being installed on the deviation roller frame.
2. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: The middle part of the hinged rod is hinged to the middle part of the second transverse beam.
3. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: The lower part of the roller frame is fixed with a horizontal first fixed plate, and the first fixed plate is fixed with the hinged rod through bolts.
4. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: The device further comprises a pull rod, one end of the pull rod being hinged to the second transverse beam, and the other end of the pull rod being hinged to the deviation roller frame.
5. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: The number of the rollers is two and the rollers are arranged in an inverted V shape.
6. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: The deviation roller frame is arc-shaped, the number of the deviation rollers is two, and the two deviation rollers are respectively installed on the inner sides of the two ends of the deviation roller frame, and the two deviation roller frames are arranged in an inverted V shape.
7. The high-sensitivity strong belt deviation automatic correction structure according to claim 1, characterized in that: A pressure sensor is arranged on the side of the deviation roller in contact with the belt, the middle part of the hinged rod is hinged to the second transverse beam through a hinge seat, the hinge seat is an electromagnet, the lower end of the hinged rod is fixed with a bolt shaft hinged to the hinge seat, the bolt shaft is a permanent magnet, and the pressure sensor is electrically connected to the electromagnet through a controller.
8. The high-sensitivity strong belt deviation automatic correction structure according to claim 7, characterized in that: The number of the pressure sensors is two, and the two pressure sensors are respectively arranged on the two deviation rollers.