Anti-blocking device of belt conveyor
By setting up detection ports and movable baffles on the side wall of the belt conveyor's lower hopper, combined with proximity switches and control units, the problem of blockage in the belt conveyor's lower hopper is solved, automatic blockage monitoring and processing is achieved, and equipment failure and manual cleaning are avoided.
Patent Information
- Application Number
- CN202422225908.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The lower hopper of the belt conveyor is prone to clogging, causing the belt conveyor to malfunction and stop, and the downstream equipment to be buried by materials, requiring a lot of manpower to clean up.
A detection port is set on the side wall of the lower hopper of the belt conveyor and a movable baffle and a proximity switch are installed. Combined with the blockage collection hopper, the blockage situation is monitored in real time, and the upstream belt conveyor is controlled to stop through the control unit to avoid blockage.
It realizes real-time monitoring and automatic processing of belt conveyor blockage, avoids equipment jamming and manual cleaning, and improves the reliability and efficiency of transportation.
Smart Images

Figure CN223457682U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ironmaking blast furnace sintered raw material production equipment technical field especially relates to a belt feeder anti -stuffing device. BACKGROUND
[0002] The raw material of the ironmaking blast furnace in the steel metallurgical industry, such as finished sintered ore, coke, lump ore, pellet and other solvents, is generally transported by a belt feeder. In order to prevent the raw material from splashing when it is output from the output end of the belt feeder, a discharge hopper is provided at the output end of the belt feeder, and the output end of the belt feeder is located in the discharge hopper. Although the discharge hopper can guide the output of the raw material, due to the tubular structure, there are large pieces of material, impurities or too wet and sticky material in the blast furnace raw material, which causes the raw material to be easily blocked in the discharge hopper with a tubular structure, causing the discharge hopper of the belt feeder to be blocked. If the belt feeder discharge hopper blocking condition cannot be found in time, not only will it cause the belt feeder to stop working, affecting the transportation of the material, but the blocked material will also overflow and bury the downstream belt feeder, which requires a lot of manpower to clean up. SUMMARY
[0003] The utility model provides a kind of belt feeder anti -stuffing device.
[0004] The technical scheme for achieving the purpose of the utility model is as follows: a belt feeder anti -stuffing device, including belt feeder discharge hopper, the upper part of the belt feeder discharge hopper has a horizontal inlet, the bottom of the belt feeder discharge hopper has a vertical outlet, the belt feeder discharge hopper is installed at the output end of the upstream belt feeder, the output end of the upstream belt feeder passes through the horizontal inlet horizontally and extends into the belt feeder discharge hopper, the vertical outlet of the belt feeder discharge hopper is located directly above the downstream belt feeder, the side wall of the belt feeder discharge hopper away from the upstream belt feeder has a vertical part, a detection port is formed in the vertical part, a movable baffle is installed on the detection port, the top of the movable baffle is hinged to the vertical part, a blocking material collection hopper is also fixedly installed on the vertical part, the blocking material collection hopper is covered outside the detection port, a proximity switch is installed in the blocking material collection hopper, and the proximity switch is located on the swing path of the movable baffle away from the upstream belt feeder, a blocking material outlet is provided at the bottom of the blocking material collection hopper, and the blocking material outlet is located directly above the downstream belt feeder.
[0005] Further, an observation port is formed in the blocking material collection hopper, and a movable door is installed on the observation port. The movable door can be easily opened to observe the blocking condition of the upstream belt feeder and to clean the blocking material in the blocking material collection hopper.
[0006] Further, the observation port is obliquely upwardly arranged, the top of the movable door is hingedly arranged on the blockage collecting hopper, and the bottom of the movable door is buckled on the blockage collecting hopper. The observation port obliquely upwardly arranged, on the one hand, does not cause the blockage collecting hopper to leak material; on the other hand, the movable door can be directly buckled on the blockage collecting hopper by gravity, the buckling of the movable door is more reliable, and meanwhile, the observation of the blockage condition in the blockage collecting hopper is facilitated.
[0007] Further, a door handle is arranged on the movable door. The arrangement of the door handle facilitates the opening and closing operation of the movable door.
[0008] Further, the belt feeder hopper is in a right angle shape.
[0009] Further, the vertical outlet of the belt feeder hopper is close to the downstream belt feeder. The material falling on the downstream belt feeder can be effectively prevented from splashing, and the accuracy of the material falling is improved.
[0010] Further, the blockage outlet of the blockage collecting hopper is close to the downstream belt feeder. The blockage in the blockage collecting hopper falling on the downstream belt feeder can be effectively prevented from splashing, and the accuracy of the material falling is improved.
[0011] Further, the proximity switch and the upstream belt feeder are electrically connected with a control unit respectively. In working, the proximity switch detects the swing position of the upstream belt feeder, and the control unit controls the upstream belt feeder according to the swing position of the upstream belt feeder detected by the proximity switch. For example, when the proximity switch detects the swing position of the upstream belt feeder, it is judged that the upstream belt feeder is opened, and the blockage in the blockage collecting hopper is squeezed in. At this time, the control unit controls the upstream belt feeder to stop. In this way, the upstream belt feeder can be prevented from being damaged due to the blockage.
[0012] The blockage preventing device of the belt feeder can be used for preventing the blockage of the belt feeder. The detection port is arranged on the vertical part of the sidewall of the belt feeder hopper, and the movable baffle is arranged on the detection port. When the belt feeder hopper is blocked, the blocked material can squeeze the movable baffle under the extrusion force, and the movable baffle can swing to the side away from the upstream belt feeder. Meanwhile, the proximity switch is arranged. When the movable baffle swings to the side away from the upstream belt feeder, the proximity switch can detect the position signal of the movable baffle. The position signal detected by the proximity switch can be used to judge whether the belt feeder hopper is blocked during the conveying of the material by the upstream belt feeder. The blockage of the upstream belt feeder can be monitored in real time, and the problems such as the upstream belt feeder being stuck due to the blockage, the downstream belt feeder being buried by the material and needing a large amount of manpower for cleaning and the like can be avoided.
[0013] Meanwhile, the blocking material collecting hopper is arranged, which not only facilitates the installation of the proximity switch, but also guides the blocking material into the blocking material collecting hopper.
[0014] The blocking material outlet of the blocking material collecting hopper is located directly above the downstream belt conveyor, so that the blocking material into the blocking material collecting hopper is guided to the downstream belt conveyor for conveying, and the treatment and cleaning of the blocking material into the blocking material collecting hopper are avoided, thereby greatly saving manpower. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic view of the belt conveyor blocking material prevention device of the utility model;
[0016] Figure 2 is Figure 1 an enlarged structural schematic view of part A in the figure;
[0017] Figure 3 is a control structure view of the belt conveyor blocking material prevention device of the utility model. DETAILED DESCRIPTION
[0018] The preferred embodiment of the belt conveyor blocking material prevention device of the utility model will be described in detail below with reference to the drawings:
[0019] As shown in Figure 1 and Figure 2 , a belt conveyor blocking material prevention device comprises a belt conveyor discharge hopper 1, the upper part of the belt conveyor discharge hopper 1 is provided with a horizontal inlet 11, the bottom of the belt conveyor discharge hopper 1 is provided with a vertical outlet 12, the belt conveyor discharge hopper 1 is installed at the output end 101 of an upstream belt conveyor 10, the output end 101 of the upstream belt conveyor 10 horizontally passes through the horizontal inlet 11 and extends into the belt conveyor discharge hopper 1, the vertical outlet 12 of the belt conveyor discharge hopper 1 is located directly above a downstream belt conveyor 20, one side wall of the belt conveyor discharge hopper 1 away from the upstream belt conveyor 10 is provided with a vertical part 13, a detection opening 14 is formed in the vertical part 13, a movable baffle 2 is installed on the detection opening 14, the top of the movable baffle 2 is hinged to the vertical part 11, a blocking material collecting hopper 3 is also fixedly installed on the vertical part 11, the blocking material collecting hopper 3 covers the detection opening 12, a proximity switch 4 is installed in the blocking material collecting hopper 3, the proximity switch 4 is located on the swinging path of the movable baffle 2 away from the upstream belt conveyor 10, the bottom of the blocking material collecting hopper 3 is provided with a blocking material outlet 31, and the blocking material outlet 31 is located directly above the downstream belt conveyor 20.
[0020] The utility model discloses a belt feeder anti -blocking device, when working, the upstream belt feeder 10 transports material, along with the transportation of upstream belt feeder 10, the material on upstream belt feeder 10 enters the downstream hopper 1 of belt feeder by horizontal entrance 11, and after the output end 101 of upstream belt feeder 10 falls, the material that falls is along the vertical exit 12 of downstream hopper 1 of belt feeder, and falls on downstream belt feeder 20, and is transported by downstream belt feeder 20.
[0021] The utility model discloses a belt feeder anti -blocking device, the process of upstream belt feeder 10 transporting material, when the material is blocked in downstream hopper 1 of belt feeder, under the extrusion of blocked material, movable baffle 2 is squeezed apart, and swings to the side away from upstream belt feeder 10, and the material that is blocked in downstream hopper 1 of belt feeder enters into blocking collection hopper 3 along the detection port 14 of opening, and then falls on downstream belt feeder 20 along the blocking outlet 31 of blocking collection hopper 3. After movable baffle 2 swings to the side away from upstream belt feeder 10, proximity switch 4 detects the position signal of movable baffle 2 after swinging to the side away from upstream belt feeder 10, and according to the position signal detected by proximity switch 4, whether the material is blocked in downstream hopper 1 of belt feeder during the process of upstream belt feeder 10 transporting material can be judged.
[0022] The utility model discloses a belt feeder anti -blocking device, through setting up detection port 14 on the vertical portion 13 of downstream hopper 1 of belt feeder, and installing movable baffle 2 on detection port 14, when downstream hopper 1 of belt feeder is blocked, the material that is blocked can squeeze apart movable baffle 2 under the extrusion, and movable baffle 2 can swing to the side away from upstream belt feeder 10, and the position signal of movable baffle 2 after swinging to the side away from upstream belt feeder 10 can be detected by proximity switch 4, so as to judge whether the material is blocked in downstream hopper 1 of belt feeder during the process of upstream belt feeder 10 transporting material, and the blocking condition of upstream belt feeder 10 can be monitored in real time, so as to avoid the problems such as the blocking of upstream belt feeder 10, the burying of downstream belt feeder 20 by material and the need of cleaning by a large number of manpower.
[0023] Meanwhile, in the utility model discloses a belt feeder anti -blocking device, the setting of blocking collection hopper 3 not only facilitates the installation of proximity switch 4, but also guides the flow of the material that enters blocking collection hopper 3, and blocking collection hopper 3
[0024] The blockage outlet 31 of the blockage collecting hopper 3 is located directly above the downstream belt conveyor 20, facilitating the diversion of the blockage entering the blockage collecting hopper 3 to the downstream belt conveyor 20 for conveying, avoiding the treatment and cleaning of the blockage entering the blockage collecting hopper 3, and greatly saving manpower.
[0025] Preferably, the blockage collecting hopper 3 is provided with an observation port 32, and a movable door 33 is installed on the observation port 32.
[0026] Preferably, the observation port 32 is obliquely upwardly formed, the top of the movable door 33 is hingedly installed on the blockage collecting hopper 3, and the bottom of the movable door 33 is buckled on the blockage collecting hopper 3. The obliquely upwardly formed observation port 32, on the one hand, does not cause the blockage collecting hopper 3 to leak, and on the other hand, the movable door 33 can be directly buckled on the blockage collecting hopper 3 by gravity, and the buckling of the movable door 33 is more reliable, and the observation of the blockage in the blockage collecting hopper 3 is facilitated.
[0027] Preferably, a door handle 34 is installed on the movable door 33. The door handle 34 facilitates the opening and closing operation of the movable door 33.
[0028] Preferably, the belt conveyor discharge hopper 1 is in a right angle shape.
[0029] Preferably, the vertical outlet 12 of the belt conveyor discharge hopper 1 is close to the downstream belt conveyor 20, which can effectively prevent the material from splashing when falling on the downstream belt conveyor 20, and improve the accuracy of the falling material.
[0030] Preferably, the blockage outlet 31 of the blockage collecting hopper 3 is close to the downstream belt conveyor 20, which can effectively prevent the blockage in the blockage collecting hopper 3 from splashing when falling on the downstream belt conveyor 20, and improve the accuracy of the falling material.
[0031] Preferably, as shown in FIG. 1, Figure 3As shown, the proximity switch 4 and the upstream belt conveyor 10 are respectively electrically connected with a control unit 5. In operation, the proximity switch 4 detects the swing position of the upstream belt conveyor 10, and the control unit 5 controls the upstream belt conveyor 10 according to the swing position of the upstream belt conveyor 10 detected by the proximity switch 4. When the proximity switch 4 detects the swing position of the upstream belt conveyor 10, it is judged that the upstream belt conveyor 10 is opened, and the material in the material blocking collecting hopper 3 is squeezed, at this time, the control unit 5 controls the upstream belt conveyor 10 to stop.
[0032] The utility model discloses to the ordinary skill for the utility model belongs to technical field, on the premise of not departing from the utility model concept, still can make several simple deductions or replace, all should be regarded as belonging to the protection scope of the utility model.
Claims
1. A belt conveyor anti-blocking device, comprising a belt conveyor discharge hopper, characterized in that: The upper part of the belt machine discharge hopper has a horizontal inlet, the bottom of the belt machine discharge hopper has a vertical outlet, the belt machine discharge hopper is installed at the output end of the upstream belt machine, the output end of the upstream belt machine horizontally passes through the horizontal inlet and extends into the belt machine discharge hopper, the vertical outlet of the belt machine discharge hopper is located directly above the downstream belt machine, a vertical part is arranged on the side wall of the belt machine discharge hopper away from the upstream belt machine, a detection opening is arranged on the vertical part, a movable baffle is installed on the detection opening, the top of the movable baffle is hingedly connected to the vertical part, a blockage collecting hopper is fixedly installed on the vertical part, the blockage collecting hopper covers the detection opening, a proximity switch is installed in the blockage collecting hopper, the proximity switch is located on the swinging path of the movable baffle away from the upstream belt machine, a blockage outlet is arranged at the bottom of the blockage collecting hopper, and the blockage outlet is located directly above the downstream belt machine.
2. The belt plow device according to claim 1, characterized in that: An observation opening is arranged on the blockage collecting hopper, and a movable door is installed on the observation opening.
3. The belt plow device according to claim 2, characterized in that: The observation opening is obliquely upwardly arranged, the top of the movable door is hingedly connected to the blockage collecting hopper, and the bottom of the movable door is buckled on the blockage collecting hopper.
4. The belt plowback prevention device according to claim 2, characterized in that: A door handle is installed on the movable door.
5. The belt plowback prevention device of claim 1, wherein: The belt machine discharge hopper is in a right angle shape.
6. The belt plowback prevention device of claim 1, wherein: The vertical outlet of the belt machine discharge hopper is close to the downstream belt machine.
7. The belt plowback prevention device of claim 1, wherein: The blockage outlet of the blockage collecting hopper is close to the downstream belt machine.
8. The belt plowback prevention device of claim 1, wherein: The proximity switch and the upstream belt machine are respectively electrically connected to a control unit.