Film coating and slitting all-in-one machine
The integrated film coating and slitting machine with printing, coating and slitting functions solves the problems of multiple equipment, high labor cost, high energy consumption, large floor space, low efficiency and material waste in film production, and realizes efficient and automated production.
Patent Information
- Application Number
- CN202422974921.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing film production process involves many devices, a lot of manpower, high energy consumption, large floor space, low production efficiency and serious material waste.
A film coating and slitting machine is designed, which integrates printing, coating and slitting functions. The film is guided by auxiliary rollers and tensioning rollers, coated by coating rollers and pressure rollers, the slitting device realizes automatic slitting, and the winding device is used for winding, reducing manual operation and equipment space.
It improves production efficiency, reduces labor burden, reduces energy consumption, reduces equipment footprint and material waste, and improves plant utilization.
Smart Images

Figure CN223457876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of film processing, and particularly relates to a film coating and slitting integrated machine. BACKGROUND
[0002] Film is a kind of thin and soft transparent sheet. It is made of plastic, adhesive, rubber or other materials. The scientific explanation of film is: 2D material formed by atoms, molecules or ions deposited on the surface of the substrate. Examples: optical film, composite film, superconducting film, polyester film, nylon film, plastic film, etc. Film is widely used in electronic and electrical appliances, machinery, printing and other industries.
[0003] However, when producing film at present, workers need to manually put the film to be processed into the printing machine, coating machine and slitting machine in turn for processing, so as to obtain two or more rolls of semi-finished film. The multiple processes require more equipment, more labor, more energy consumption, more land occupation, lower production efficiency and waste of materials. Therefore, the technical personnel in the field provide a film coating and slitting integrated machine to solve the problems raised in the above background technology. SUMMARY
[0004] To solve the above technical problems, the utility model provides a film coating and slitting integrated machine, which comprises a printing device frame, the printing device frame is in the shape of a Chinese character, a printing device is fixed on the inner side of the upper part of the printing device frame through screws, a traction roller is arranged at the lower end of the printing device, a printing drive device is connected to the side end of the traction roller, a plurality of auxiliary rollers are arranged at the front and rear ends of the printing device frame, a roll roller is fixedly installed at the lower side of the front end of the printing device frame, the auxiliary rollers and the traction roller are used to assist the film on the roll roller to be guided into the printing device for printing, and the tension of the film during processing is increased, and the occurrence of wrinkles is reduced, a coating device is connected to the rear side of the printing device frame, a winding device is connected to the rear side of the coating device, and a slitting device is arranged between the winding device and the coating device.
[0005] Preferably, the coating device comprises a coating device base, a lifting platform, a coating material tank, a coating roller, a pressing roller and a tensioning roller, the lifting platform is arranged on the inner side of the lower part of the coating device base, the lifting platform is lifted by a plurality of pneumatic lifting rods, the coating material tank is fixedly installed on the lifting platform, the coating roller is arranged above the coating material tank, the pressing roller is movably arranged on the inner side of the upper part of the coating device base, the coating roller dips the coating material in the coating material tank, and the pressing roller is used for coating the film after printing, the tensioning roller is fixedly installed on the rear side of the upper part of the coating device base, and the film after coating is kept in tension by the tensioning roller and then sent to the winding device for winding.
[0006] Preferably: the slitting device includes a cutting table, a slitting bottom plate, a fixing frame, a limiting strip, a slitting frame knife, a limiting groove, a motor base, a servo motor, a belt pulley, a double toothed gear, a half gear and a rack, the cutting table is installed on the upper part of the rear end face of the coating device base, the slitting bottom plate is arranged on the rear side of the cutting table in a stepped manner, so that the film passes through the gap between the slitting bottom plate and the cutting table, and the film can be laid flat on the cutting table to wait for cutting.
[0007] Preferably: the fixing frame is symmetrically and fixedly installed on the left and right sides of the upper end face of the cutting table, the limiting strips are symmetrically installed on the front and rear walls in the fixing frame, the slitting frame knife is arranged between the two fixing frames, the limiting grooves are symmetrically formed on the left and right sides of the front and rear end faces of the slitting frame knife, the limiting grooves on the slitting frame knife are in sliding fit with the limiting strips, the racks are fixedly installed on the left and right end faces of the slitting frame knife, the double toothed gear is arranged on the outer side of the rack, the half gear is arranged below the double toothed gear, the half gear is in mesh with the toothed pattern of the double toothed gear, and the double toothed gear and the half gear are movably arranged on the fixing frame and are in mesh with the toothed pattern of the rack respectively.
[0008] Preferably: the double toothed gear is connected with the belt pulley, the belt pulley is arranged on the front side of the fixing frame, the two belt pulleys are synchronously rotated through a belt, the motor base is fixedly installed on the left side of the upper end of the cutting table, the servo motor is fixedly installed on the upper end of the motor base, and the servo motor is fixedly connected with the left belt pulley.
[0009] Preferably: the winding device includes a winding frame plate, a placing notch, an arc-shaped clamping piece, a fixed shaft, a limiting plate, a winding sleeve roller, a motor frame and a stepping motor, the winding frame plates are symmetrically arranged on the left and right sides of the rear side of the coating device base, the placing notches are opened and closed in the middle of the upper end faces of the winding frame plates, the arc-shaped clamping pieces are symmetrically arranged on the bottom of the placing notches, the arc-shaped clamping pieces on the same side can freely rotate in the placing notches, the motor frame is fixedly installed on the right end face of the right winding frame plate, the stepping motor is fixedly installed on the motor frame, the left end output shaft of the stepping motor is fixedly connected with the arc-shaped clamping piece on the right winding frame plate, the same fixed shaft is arranged between the placing notches on the left and right sides, the limiting plates are symmetrically installed on the upper side of the fixed shaft, the limiting plates are arranged between the arc-shaped clamping pieces which are symmetrically arranged in front of and behind, the winding sleeve roller is fixedly installed on the middle of the fixed shaft, and the film slit from the slitting device is wound around the winding sleeve roller.
[0010] The technical effects and advantages of the utility model are as follows:
[0011] The utility model discloses a roll material roll, printing equipment, coating device and slitting device are guided under the guidance of auxiliary roll and tensioning roller to carry out the film processing treatment guide, and the winding device is used as the traction mechanism to carry out the quick and efficient film processing work, replaces the traditional independent facility to carry out the manual auxiliary semi -automatic processing, effectively reduces the artificial burden, reduces the land area of multiple sets of equipment, increases the utilization of factory building, and simultaneously, reduces the work energy consumption, and the film material waste caused in the linking process of multiple procedures. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is the structural schematic diagram provided by the application.
[0013] Fig. 2 It is the structural schematic diagram of roll material roll provided by the application.
[0014] Fig. 3 It is the structural schematic diagram of coating device provided by the application.
[0015] Fig. 4 It is the structural schematic diagram of winding device provided by the application.
[0016] Fig. 5 It is the structural schematic diagram of slitting device provided by the application.
[0017] In the drawing: 1, printing device frame;2, printing drive device;3, printing equipment;4, roll material roll;5, auxiliary roll;6, coating device;7, slitting device;8, winding device.
[0018] 61, coating device base;62, lifting platform;63, coating material tank;64, coating roller;65, compression roller;66, tensioning roller.
[0019] 71, cutting platform;72, slitting bottom plate;73, fixed frame;74, limiting strip;75, slitting frame knife;76, limiting groove;77, motor seat;78, servo motor;79, pulley;710, belt;711, double toothed gear;712, half gear;713, rack.
[0020] 81, winding frame plate;82, arrangement notch;83, arc clamping piece;84, fixed shaft;85, limiting plate;86, winding sleeve roller;87, motor frame;88, stepping motor. DETAILED DESCRIPTION
[0021] The embodiments of the present application are presented by way of example and description, and are not exhaustive or limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the present application and its practical application, and to enable others skilled in the art to understand the present application in order to design various embodiments with various modifications for particular uses according to the principles of the present application.
[0022] Please refer to Figs. 1-5 In the embodiment, a film coating and slitting integrated machine is provided, comprising a printing device frame 1, the printing device frame 1 is in the shape of a square, a printing device 3 is fixed on the inner side of the upper part of the printing device frame 1 by screws, a traction roller is arranged at the lower end of the printing device 3, a printing driving device 2 is connected to the side end of the traction roller, a plurality of auxiliary rollers 5 are arranged at the front and rear ends of the printing device frame 1, a coiled material roller 4 is fixedly installed at the lower side of the front end of the printing device frame 1, the film on the coiled material roller 4 is guided to the printing device 3 for printing by the cooperation of the auxiliary rollers 5 and the traction roller, the tension of the film during processing is increased, and the occurrence of wrinkles is reduced, a coating device 6 is connected to the rear side of the printing device frame 1, a winding device 8 is connected to the rear side of the coating device 6, and a slitting device 7 is arranged between the coating device 6 and the winding device 8;
[0023] The coating device 6 comprises a coating device base 61, a lifting platform 62, a coating material groove 63, a coating roller 64, a compression roller 65 and a tensioning roller 66, the lifting platform 62 is arranged at the inner side of the lower part of the coating device base 61, the lifting platform 62 is lifted by a plurality of pneumatic lifting rods, the coating material groove 63 is fixedly installed on the lifting platform 62, the coating roller 64 is arranged above the coating material groove 63, the compression roller 65 is movably arranged at the inner side of the upper part of the coating device base 61, the coating roller 64 dips the glue in the coating material groove 63, and the compression roller 65 cooperates with the coating roller 64 to coat the film after printing, the tensioning roller 66 is fixedly installed at the rear side of the upper part of the coating device base 61, the film after coating is kept in tension by the tensioning roller 66 and is sent to the winding device 8 for winding;
[0024] The slitting device 7 comprises a cutting table 71, a slitting bottom plate 72, a fixing frame 73, a limiting strip 74, a slitting frame cutter 75, a limiting groove 76, a motor seat 77, a servo motor 78, a belt wheel 79, a belt 710, a double-toothed wheel 711, a half-toothed wheel 712 and a rack 713, the cutting table 71 is installed on the upper part of the rear end face of the coating device base 61, the slitting bottom plate 72 is arranged on the rear side of the cutting table 71 in a stepped manner, so that the film passes through the gap between the slitting bottom plate 72 and the cutting table 71, and the film can be laid flat on the cutting table 71 to wait for cutting, the fixing frame 73 is symmetrically and fixedly installed on the upper end face of the cutting table 71, the limiting strip 74 is symmetrically installed on the front and rear walls of the fixing frame 73, the slitting frame cutter 75 is arranged between the two fixing frames 73, the limiting groove 76 is symmetrically formed on the left and right sides of the front and rear end faces of the slitting frame cutter 75, the limiting groove 76 on the slitting frame cutter 75 is in sliding fit with the limiting strip 74, the rack 713 is fixedly installed on the left and right end faces of the slitting frame cutter 75, the double-toothed wheel 711 is arranged on the outer side of the rack 713, the half-toothed wheel 712 is arranged on the lower side of the double-toothed wheel 711, the half-toothed wheel 712 is in mesh with the double-toothed wheel 711, and the double-toothed wheel 711 and the half-toothed wheel 712 are movably arranged on the fixing frame 73, the double-toothed wheel 711 and the half-toothed wheel 712 are in mesh with the rack 713 respectively, the belt wheel 79 is connected to the front side of the double-toothed wheel 711, the belt wheel 79 is arranged on the front side of the fixing frame 73, the two belt wheels 79 are synchronously rotated through the belt 710, the motor seat 77 is fixedly installed on the left side of the upper end of the cutting table 71, the servo motor 78 is fixedly installed on the upper end of the motor seat 77, and the servo motor 78 is fixedly connected with the belt wheel 79 on the left side;
[0025] The winding device 8 comprises a winding frame plate 81, a placing slot 82, an arc-shaped clamping piece 83, a fixed shaft 84, a limiting plate 85, a winding sleeve roller 86, a motor frame 87 and a stepping motor 88, the winding frame plates 81 are symmetrically arranged on the left and right sides of the rear side of the coating device base 61, the placing slot 82 is formed in the middle of the upper end face of the winding frame plate 81, the arc-shaped clamping pieces 83 are symmetrically arranged on the groove bottom of the placing slot 82, the arc-shaped clamping pieces 83 on the same side can be freely rotated in the placing slot 82, the motor frame 87 is fixedly installed on the right end face of the right winding frame plate 81, the stepping motor 88 is fixedly installed on the motor frame 87, the left end output shaft of the stepping motor 88 is fixedly connected with the arc-shaped clamping piece 83 on the right winding frame plate 81, the same fixed shaft 84 is arranged between the placing slots 82 on the left and right sides, the limiting plates 85 are symmetrically installed on the upper side of the fixed shaft 84, the limiting plates 85 are arranged between the arc-shaped clamping pieces 83 which are symmetrically arranged in front of and behind, the winding sleeve roller 86 is fixedly installed on the middle of the fixed shaft 84, and the film slit from the slitting device 7 is wound on the winding sleeve roller 86.
[0026] The working principle of the utility model is:
[0027] When the present invention is in use, the raw material is sleeved on the coil roller 4, and the auxiliary roller 5 is used to cooperate with the traction roller driven by the printing drive device 2 to tension the film raw material, and the film raw material is sent to the printing device 3 for printing, and then the coating roller 64 and the pressure roller 65 are pressed and coated to complete the coating work of the printed film, and the film is taken up from the coating device 6 through the slitting device 7 to the winding device 8 for winding. In this process, the tensioning roller 66 is used to adjust the film tension. After the winding roller 86 on the winding device 8 is wound to the required length under the drive of the stepping motor 88, the servo motor 78 is driven to drive the pulley 79 to rotate. Driven by the belt 710, the double-toothed gears 711 on the left and right sides rotate synchronously, so that the double-toothed gears 711 are meshed with the rack 713, and the rack 713 drives the slitting rack knife 75 to fall in the sliding direction of the limit groove 76 and the limit bar 74, The film on the slitting bottom plate 72 is cut, and the slitting work is completed. Then, the half gear 712 driven by the meshing of the rack 713 will be meshed with the tooth pattern of the double-toothed gear 711 separated from the rack 713, causing the half gear 712 to reverse. At this time, the half gear 712 is re-engaged with the rack 713, driving the slitting rack 75 on the rack 713 to move up in the sliding direction of the limit groove 76 and the limit bar 74 to wait for the next cutting work. The winding roller 86 that has completed the winding work will be taken out of the placement groove 82 through the fixed shaft 84 and the limit plate 85, so that the new winding roller 86 can be placed, completing the continuous film processing work, which can effectively reduce the labor burden, reduce the floor space occupied by multiple sets of equipment, increase the utilization rate of the factory, and at the same time improve the efficiency of work production, reduce the working energy consumption, and the waste of film material caused by the connection of multiple processes.
[0028] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A film coating and slitting integrated machine comprising a printing device frame (1), characterized in that, The printing device frame (1) is in the shape of a character, the printing device frame (1) is fixed with a printing device (3) on the inner side of the upper portion, a traction roller is arranged at the lower end of the printing device (3), and the traction roller is connected with a printing driving device (2) at the side end, a plurality of auxiliary rollers (5) are arranged at the front and rear ends of the printing device frame (1), a coiled material roller (4) is fixedly installed at the lower side of the front end of the printing device frame (1), the film sleeve on the coiled material roller (4) is guided to the printing device (3) for printing through the cooperation of the auxiliary rollers (5) and the traction roller, a coating device (6) is connected to the rear side of the printing device frame (1), a winding device (8) is connected to the rear side of the coating device (6), and a slitting device (7) is arranged between the coating device (6) and the winding device (8).
2. The film coating and slitting integrated machine according to claim 1, characterized in that, The coating device (6) comprises a coating device base (61), a lifting platform (62), a coating material groove (63), a coating roller (64), a pressing roller (65) and a tensioning roller (66), the lifting platform (62) is arranged on the inner side of the lower portion of the coating device base (61), the lifting platform (62) is lifted by a plurality of pneumatic lifting rods, the coating material groove (63) is fixedly installed on the lifting platform (62), the coating roller (64) is arranged above the coating material groove (63), the pressing roller (65) is movably arranged on the inner side of the upper portion of the coating device base (61), the tensioning roller (66) is fixedly installed on the rear side of the upper portion of the coating device base (61), and the film that has been coated is sent to the winding device (8) for winding after being kept in tension by the tensioning roller (66).
3. The film coating and slitting all-in-one machine according to claim 2, characterized in that, The slitting device (7) comprises a cutting platform (71), a slitting bottom plate (72), a fixing frame (73), a limiting strip (74), a slitting frame cutter (75), a limiting groove (76), a motor base (77), a servo motor (78), a belt pulley (79), a belt (710), a double-toothed gear (711), a half-toothed gear (712) and a rack (713), the cutting platform (71) is installed on the upper portion of the rear end face of the coating device base (61) at a height, and the slitting bottom plate (72) is arranged on the rear side of the cutting platform (71) in a stepped manner.
4. The film coating and slitting all-in-one machine according to claim 3, characterized in that, The fixing frame (73) is fixedly installed on the left and right sides of the upper end face of the cutting platform (71) in a symmetrical manner, the limiting strips (74) are symmetrically arranged on the front and rear walls of the fixing frame (73), the slitting frame cutter (75) is arranged between the two fixing frames (73), the limiting grooves (76) are symmetrically arranged on the left and right sides of the front and rear end faces of the slitting frame cutter (75), the limiting grooves (76) on the slitting frame cutter (75) are in sliding connection with the limiting strips (74), the racks (713) are fixedly installed on the left and right end faces of the slitting frame cutter (75), the double-toothed gear (711) is arranged on the outer side of the rack (713), the half-toothed gear (712) is arranged on the lower side of the double-toothed gear (711), the half-toothed gear (712) is in mesh with the double-toothed gear (711), and the double-toothed gear (711) and the half-toothed gear (712) are movably arranged on the fixing frame (73) and are in mesh with the rack (713) respectively.
5. The film coating and slitting all-in-one machine according to claim 4, characterized in that, The double toothed gear (711) front side shaft pulley (79), pulley (79) is arranged in the front side of fixed frame (73), and the synchronous rotation is adopted between two pulleys (79) with belt (710), motor base (77) is fixedly installed on the left side of cutting table (71) upper end, servo motor (78) is fixedly installed on the upper end of motor base (77), and servo motor (78) is fixedly connected with the pulley (79) of left side.
6. The film coating and slitting all-in-one machine according to claim 5, characterized in that, The winding device (8) includes a winding frame plate (81), a setting notch (82), an arc-shaped clamping piece (83), a fixed shaft (84), a limiting plate (85), a winding sleeve roller (86), a motor frame (87) and a stepping motor (88), the winding frame plate (81) is symmetrically arranged on the left and right sides of the rear side of the coating device base (61), the setting notch (82) is opened and closed in the middle of the upper end surface of the winding frame plate (81), the arc-shaped clamping pieces (83) are symmetrically arranged on the front and back of the groove bottom of the setting notch (82), the arc-shaped clamping pieces (83) on the same side can be freely rotated in the setting notch (82), the motor frame (87) is fixedly installed on the right end surface of the right winding frame plate (81), the stepping motor (88) is fixedly installed on the motor frame (87), the left end output shaft of the stepping motor (88) is fixedly connected with the arc-shaped clamping piece (83) on the right winding frame plate (81), the same fixed shaft (84) is arranged between the setting notches (82) on the left and right sides, the limiting plates (85) are symmetrically installed on the upper side of the fixed shaft (84), the limiting plates (85) are arranged between the arc-shaped clamping pieces (83) which are symmetrically arranged in front and back, and the winding sleeve roller (86) is fixedly installed on the middle of the fixed shaft (84).