Horizontal breaking-off equipment with pressure stabilizing function for float line
By introducing a voltage regulating and stabilizing mechanism into the float glass cold-end equipment, the problem of glass sheet breakage caused by gas source pressure fluctuations was solved, the voltage stabilization control of the equipment was achieved, and production efficiency and output were improved.
Patent Information
- Application Number
- CN202422905682.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-27
AI Technical Summary
When multiple devices in the existing float glass cold end equipment's horizontal breaking device work simultaneously, the air source pressure fluctuates or is insufficient, causing important equipment to fail to break thick glass plates normally, reducing production and causing economic losses.
A float glass line transverse breaking device with built-in pressure stabilization is designed, which includes the transverse breaking device body and a pressure regulating and stabilizing mechanism. It uses an air booster pump, a one-way valve, a micro air tank and a pressure gauge, and is connected to an external compressed air source through an air pipeline to achieve stable control of the air pressure. It also includes a transport frame, feed and discharge rollers, a motor and a transmission belt to ensure the stable breaking of the glass sheet.
The air pressure is stabilized when multiple devices are working at the same time, which avoids fluctuations in the air source pressure, ensures the normal breaking of the glass plates, improves the production efficiency and output of the equipment, and reduces economic losses.
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Figure CN223458249U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass cold end production line technical field especially relates to a kind of horizontal bending equipment with pressure stabilization of float line. BACKGROUND
[0002] In glass cold end production, horizontal bending equipment is needed to break glass plate along scratch on glass plate, the bearing force condition of the existing horizontal bending equipment with pressure stabilization of float line is poor, easy to damage, leading to device failure.
[0003] Prior art CN204509108U discloses a kind to be used for horizontal bending device of float glass cold end equipment, including horizontal bending roller, two triangular push plates, adjacent roller shaft, multiple with circular seat outer spherical bearing and multiple bolts, two triangular push plates are rotatably connected at the two ends of horizontal bending roller, and are provided with stop hole and cylinder, adjacent roller shaft is rotatably connected between two triangular push plates, multiple with circular seat outer spherical bearing are fixedly connected with two triangular push plates respectively, and are rotatably connected with the two ends of horizontal bending roller and adjacent roller shaft respectively, multiple bolts are respectively screwed in multiple stop holes, and are respectively penetrated multiple with circular seat outer spherical bearing, when using device, compressed gas source is connected with cylinder, to push triangular push plate, so that horizontal bending roller swings with adjacent roller shaft as axis, to lift a certain height, and break glass plate along scratch, because the bearing of this horizontal bending device has circular boss seat, can be matched with multiple stop holes on triangular plate, increase the accuracy of bearing positioning, while multiple bolts are evenly arranged, matched with triangular plate can make bearing seat force more uniform, to improve the stress condition of bearing, obtain the effect of increasing bearing service life and reducing failure.
[0004] But the gas source pressure of the above existing horizontal bending device for float glass cold end equipment is generally maintained at the lower limit of the requirement of equipment to gas pressure, when multiple devices work simultaneously, it can lead to gas source pressure fluctuation or deficiency, leading to important device horizontal bending to thick glass plate cannot be broken normally, reduce yield, cause direct economic loss. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of horizontal bending equipment with pressure stabilization of float line, to solve the gas source pressure of the existing horizontal bending device for float glass cold end equipment is generally maintained at the lower limit of the requirement of equipment to gas pressure, when multiple devices work simultaneously, it can lead to gas source pressure fluctuation or deficiency, leading to important device horizontal bending to thick glass plate cannot be broken normally, reduce yield, cause direct economic loss problem.
[0006] To achieve the above-mentioned purpose, the utility model provides a float line horizontal bending device with self-contained pressure stabilization, including a horizontal bending device body and a pressure regulating and stabilizing mechanism, the pressure regulating and stabilizing mechanism including an air pipeline, an air booster pump, a one-way valve, a micro air tank, a pressure gauge and an auxiliary component, the air pipeline is connected to an external compressed air source, the air booster pump is fixedly connected to one end of the air pipeline, the one-way valve is fixedly connected to one end of the air booster pump and is connected to the interior of the air pipeline, the micro air tank is fixedly connected to the end of the one-way valve away from the air booster pump and is connected to the interior of the air pipeline, and is connected to the horizontal bending device body through an air supply pipe, the pressure gauge is arranged on the air supply pipe, and the auxiliary component is arranged below the horizontal bending device body.
[0007] In which, the auxiliary components include a transport frame, multiple feed rollers and multiple discharge rollers. The transport frame is arranged below the body of the horizontal breaking equipment. The multiple feed rollers are rotatably connected to the transport frame and are located at the input end of the body of the horizontal breaking equipment. The multiple discharge rollers are rotatably connected to the transport frame and are located at the output end of the body of the horizontal breaking equipment.
[0008] Among them, the auxiliary component also includes a feed motor and a feed transmission belt. The feed motor is fixedly connected to one side of the transport frame, and the output end is fixedly connected to one end of one of the feed rollers. The feed transmission belt is sleeved on one end of multiple feed rollers.
[0009] Among them, the auxiliary component also includes a discharging motor and a discharging transmission belt. The discharging motor is fixedly connected to one side of the transport frame, and the output end is fixedly connected to one end of one of the discharging rollers. The discharging transmission belt is sleeved on one end of multiple discharging rollers.
[0010] The auxiliary component further includes a protective frame and an observation glass plate. The protective frame is fixedly connected to the top of the transport rack and covers the horizontal bending device body. The observation glass plate is fixedly connected to the inside of the protective frame.
[0011] The utility model discloses a kind of float line self-stabilized transverse bending equipment, when using multiple transverse bending equipment simultaneously, the output pressure of the air booster pump is set according to requirement, then start external compressed air source communicated with the gas circuit pipeline, buffer through the one-way valve and the micro gas holder, compressed gas in the micro gas holder is transported to the transverse bending equipment body through the gas pipe, make the transverse bending equipment body work, the glass plate transported by the auxiliary assembly is broken, the glass plate after breaking is transported to next processing site under the action of the auxiliary assembly, simultaneously, the barometer will show the output air pressure of the micro gas holder, facilitate worker debugging, when the air pressure in the air flow pipeline is lower than set value detected by the air booster pump, it will be automatically started, and the micro gas holder is pressurized, to reach the purpose of pressure boosting and pressure stabilizing, avoid the air source pressure of the existing transverse bending device for float glass cold end equipment generally keep in the lower limit of equipment air pressure requirement, when multiple equipment work simultaneously, it can cause air source pressure fluctuation or deficiency, cause important equipment transverse bending to thick glass plate cannot be broken normally, reduce yield, cause direct economic loss Problem, obtain the effect of maintaining equipment air pressure stability, ensure equipment yield. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows.
[0013] Figure 1 It is the overall structure diagram of the utility model.
[0014] Figure 2 It is the front view of the overall of the utility model.
[0015] Figure 3 It is the top view of the overall of the utility model.
[0016] Figure 4 It is the structure diagram of the protective frame.
[0017] 1-transverse bending equipment body, 2-gas circuit pipeline, 3-air booster pump, 4-one-way valve, 5-micro gas holder, 6-barometer, 7-assistant assembly, 8-gas pipe, 9-transport frame, 10-feeding roller, 11-discharge roller, 12-feeding motor, 13-feeding transmission belt, 14-discharge motor, 15-discharge transmission belt, 16-protective frame, 17-observation glass plate. DETAILED DESCRIPTION
[0018] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, the embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and can not be understood as the limitation of the utility model.
[0019] Please refer to Figures 1-4 , wherein Figure 1 is the overall structure of the utility model schematic diagram; Figure 2 is the overall front view of the utility model; Figure 3 is the overall plan view of the utility model; Figure 4 is the structure schematic diagram of the protective frame.
[0020] The utility model provides a kind of float line self-stabilized transverse bending equipment: including transverse bending equipment body 1 and pressure regulating stabilizing mechanism, the pressure regulating stabilizing mechanism includes air path pipeline 2, air booster pump 3, check valve 4, micro gas holder 5, air pressure gauge 6 and auxiliary assembly 7, the auxiliary assembly 7 includes transport frame 9, multiple feeding rollers 10, multiple discharging rollers 11, feeding motor 12, feeding transmission belt 13, discharging motor 14, discharging transmission belt 15, protective frame 16 and observation glass plate 17, the air source pressure of the transverse bending device for the cold end equipment of the float glass of the prior art is generally kept at the lower limit of the requirement of equipment to air pressure, when multiple equipment works simultaneously, it can cause air source pressure fluctuation or deficiency, leading to important equipment transverse bending cannot normally break thick glass plate, reduce yield, cause direct economic loss problem.
[0021] For this specific embodiment, the air path pipeline 2 is connected with an external compressed air source, the air booster pump 3 is fixedly connected to one end of the air path pipeline 2, the check valve 4 is fixedly connected to one end of the air booster pump 3 and communicates with the inside thereof, the micro gas holder 5 is fixedly connected to one end of the check valve 4 away from the air booster pump 3 and communicates with the inside thereof, and communicates with the transverse bending equipment body 1 through a gas conveying pipe 8, the air pressure gauge 6 is arranged on the gas conveying pipe 8, the auxiliary assembly 7 is arranged below the transverse bending equipment body 1, the capacity of the micro gas holder is 100L, when multiple transverse bending equipment is used simultaneously, the output pressure of the air booster pump 3 is set according to the requirement, then the external compressed air source communicating with the air path pipeline 2 is started, the check valve 4 and the micro gas holder 5 are buffered, the compressed gas in the micro gas holder 5 is transported to the transverse bending equipment body 1 through the gas conveying pipe 8, so that the transverse bending equipment body 1 works, the glass plate transported by the auxiliary assembly 7 is broken, the broken glass plate is transported to the next processing site under the action of the auxiliary assembly 7, at the same time, the air pressure gauge 6 displays the output air pressure of the micro gas holder 5, so as to facilitate the worker to debug, when the air booster pump 3 detects that the air pressure in the air flow pipeline is lower than the set value, it will be automatically started to pressurize the micro gas holder 5, so as to achieve the purpose of pressure stabilization.
[0022] The transport frame 9 is arranged below the transverse breaking device body 1, the plurality of feeding rollers 10 are rotationally connected with the transport frame 9 and are located at the input end of the transverse breaking device body 1, and the plurality of discharging rollers 11 are rotationally connected with the transport frame 9 and are located at the output end of the transverse breaking device body 1. When the device is used, the glass plate to be broken is placed on the plurality of feeding rollers 10 on the transport frame 9, is transported into the transverse breaking device body 1 after being broken, and is then transported to the next processing site by the plurality of discharging rollers 11.
[0023] Secondly, the feeding motor 12 is fixedly connected to one side of the transport frame 9 and has an output end fixedly connected to one end of one of the feeding rollers 10. The feeding transmission belt 13 is sleeved on one end of the plurality of feeding rollers 10. When the glass plate is transported into the transverse breaking device body 1, the feeding motor 12 is started to rotate the feeding roller 10 fixedly connected to the output end of the feeding motor 12. Under the action of the feeding transmission belt 13, the plurality of feeding rollers 10 are synchronously rotated to transport the glass plate into the transverse breaking device body 1 for processing.
[0024] Meanwhile, the discharging motor 14 is fixedly connected to one side of the transport frame 9 and has an output end fixedly connected to one end of one of the discharging rollers 11. The discharging transmission belt 15 is sleeved on one end of the plurality of discharging rollers 11. When the broken glass plate is discharged, the broken glass plate falls on the plurality of discharging rollers 11. The discharging motor 14 is started to rotate the discharging roller 11 fixedly connected to the output end of the discharging motor 14. Under the action of the discharging transmission belt 15, the plurality of discharging rollers 11 are synchronously rotated to transport the broken glass plate to the next processing site.
[0025] Finally, the protective frame 16 is fixedly connected to the top of the transport frame 9 and covers the transverse breaking device body 1. The observation glass plate 17 is fixedly connected in the protective frame 16. When the glass plate is transversely broken, glass slag is inevitably generated. The protective frame 16 and the observation glass plate 17 can effectively shield the splashing glass slag to prevent workers from being injured. Workers can observe the working condition of the transverse breaking device body 1 through the observation glass plate 17, which is convenient for debugging.
[0026] In the use of multiple horizontal bending device, according to the needs of the output pressure of the air booster pump 3, the start of the feeding motor 12, with its output fixed connection feeding roller 10 rotation, in the feeding drive belt 13 under the action of multiple feeding roller 10 synchronous rotation, thus transporting the glass plate to the horizontal bending device body 1, start with the gas pipeline 2 communication external compressed air source, through the check valve 4 and the micro gas tank 5 buffer, increase the stability of the device, the micro gas tank 5 in the compressed gas through the gas pipe 8 to the horizontal bending device body 1, make the horizontal bending device body 1 work, the glass plate broken by the auxiliary assembly 7 transport, broken glass plate fall on multiple discharge roller 11, start the discharge motor 14, with its output fixed connection discharge roller 11 rotation, in the discharge drive belt 15 under the action of multiple discharge roller 11 synchronous rotation, thus transporting the glass plate after the bending to the next processing site, at the same time, the air pressure gauge 6 will display the output pressure of the micro gas tank 5, convenient for workers to debug, in the air increase pump detects the gas flow pipeline pressure below the set value, will automatically start, the micro gas tank 5 pressure increasing, so as to achieve the purpose of pressure stabilizing; In the horizontal bending of glass plate, it is inevitable to produce glass slag, the protective frame 16 and the observation glass plate 17 can effectively block the splashing of glass slag, prevent workers from being injured, and workers can observe the working condition of the horizontal bending device body 1 through the observation glass plate 17, which is convenient for debugging, avoiding the existing horizontal bending device for float glass cold end equipment, the gas source pressure generally remains at the lower limit of the requirement of the equipment to the gas pressure, when multiple devices work at the same time, it will lead to the fluctuation or deficiency of the gas source pressure, resulting in important equipment horizontal bending can't break the thick glass plate normally, reduce the yield, cause direct economic loss problem, obtain the effect of maintaining the stability of the equipment pressure, ensure the yield of the equipment.
[0027] The above disclosure is only one or more preferred embodiments of the present application, which cannot be limited by the above disclosure, and those skilled in the art can understand that the above-mentioned embodiments can be implemented by the whole or part of the process, and the equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.
Claims
1. A float line self-stabilized transverse bending device, comprising a transverse bending device body, characterized in that, it further comprises a pressure regulating and stabilizing mechanism; the pressure regulating and stabilizing mechanism comprises an air path pipeline, an air booster pump, a one-way valve, a micro gas tank, an air pressure gauge and an auxiliary assembly, the air path pipeline is connected with an external compressed air source, the air booster pump is fixedly connected to one end of the air path pipeline, the one-way valve is fixedly connected to one end of the air booster pump and communicates with the inside thereof, the micro gas tank is fixedly connected to one end of the one-way valve away from the air booster pump and communicates with the inside thereof, and communicates with the transverse bending device body through a gas delivery pipe, the air pressure gauge is arranged on the gas delivery pipe, and the auxiliary assembly is arranged below the transverse bending device body.
2. The float line self-stabilized transverse bending device according to claim 1, characterized in that, the auxiliary assembly comprises a conveying frame, a plurality of feeding rollers and a plurality of discharging rollers, the conveying frame is arranged below the transverse bending device body, the plurality of feeding rollers are rotatably connected with the conveying frame and are located at the input end of the transverse bending device body, and the plurality of discharging rollers are rotatably connected with the conveying frame and are located at the output end of the transverse bending device body.
3. The float line self-stabilized transverse bending device according to claim 2, characterized in that, the auxiliary assembly further comprises a feeding motor and a feeding transmission belt, the feeding motor is fixedly connected to one side of the conveying frame and has an output end fixedly connected to one end of one of the feeding rollers, and the feeding transmission belt is sleeved on one end of the plurality of feeding rollers.
4. The float line self-stabilized transverse bending device according to claim 2, characterized in that, the auxiliary assembly further comprises a discharging motor and a discharging transmission belt, the discharging motor is fixedly connected to one side of the conveying frame and has an output end fixedly connected to one end of one of the discharging rollers, and the discharging transmission belt is sleeved on one end of the plurality of discharging rollers.
5. The float line self-stabilized transverse bending device according to claim 2, characterized in that, the auxiliary assembly further comprises a protective frame and an observation glass plate, the protective frame is fixedly connected to the top of the conveying frame and covers the transverse bending device body, and the observation glass plate is fixedly connected in the protective frame.
Citation Information
Patent Citations
A violently break the device off with the fingers and thumb for float glass cold junction equipment
CN204509108U