Organic fertilizer fermentation device
By designing an organic fertilizer fermentation device, efficient fermentation and temperature control were achieved, and CO2 heating was used to solve the problems of agricultural waste utilization and pollution, thereby improving greenhouse productivity.
Patent Information
- Application Number
- CN202422947383.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-02
AI Technical Summary
How to effectively utilize agricultural waste, increase fermentation speed, reduce livestock and poultry manure pollution, and use the heat and CO2 generated from the aerobic fermentation of agricultural waste to provide heating and gas supply for greenhouses, thereby improving the growing conditions of greenhouse facilities in cold regions.
Design an organic fertilizer fermentation device, including a fermentation tank, a stirring mechanism, a temperature regulation mechanism, and a control system. By controlling the fermentation temperature, efficient mixing and stirring can be achieved, CO2 can be used to heat the greenhouse, and humidity and pH value can be monitored and adjusted during the fermentation process to ensure suitable fermentation conditions.
It increases the fermentation speed of agricultural waste, reduces pollution from livestock and poultry manure, utilizes the heat from aerobic fermentation to heat greenhouses, promotes crop growth, and improves the productivity of agricultural greenhouses.
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Figure CN223458271U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fermentation technical field, specifically, relate to a kind of organic fertilizer fermentation device. BACKGROUND
[0002] In recent years, China's agricultural waste production, livestock manure and straw are difficult to consume in time, which seriously affects the environment. The fermentation device is a device that can provide a suitable environment for microorganisms to proliferate and metabolize under specific conditions. Through the fermentation device, the fermentation of agricultural waste can be accelerated, and the agricultural waste can be utilized as organic fertilizer, which can promote the resource utilization of agricultural waste.
[0003] At the same time, in the face of food crisis and climate change, greenhouse production is an effective way to improve agricultural productivity. However, in cold regions of China, facilities in greenhouses are difficult to meet the needs of plant growth without heating.
[0004] Therefore, how to effectively utilize agricultural waste, reduce livestock manure pollution, and use the heat and CO2 generated by aerobic fermentation of agricultural waste to heat and supplement air for greenhouses to improve crop growth conditions in greenhouses is a hot research topic and a pressing problem. SUMMARY
[0005] The technical problem to be solved by the utility model is to provide an organic fertilizer fermentation device that controls fermentation temperature and efficiently mixes and stirs to improve the fermentation speed of agricultural waste, uses the heat and CO2 generated by aerobic fermentation of agricultural waste to heat and supplement air for greenhouses, effectively utilizes agricultural waste, reduces livestock manure pollution, and improves agricultural productivity.
[0006] The utility model provides an organic fertilizer fermentation device, which comprises a fermentation body and a stirring mechanism, wherein:
[0007] The fermentation body comprises a fermentation barrel, the top of the fermentation barrel is provided with a feeding port, the feeding port is provided with a top cover, the bottom of the fermentation barrel is provided with a discharging port, the discharging port is provided with a plug valve and a discharger, and the sidewall of the fermentation barrel is connected with an air inlet pipe;
[0008] The stirring mechanism comprises a stirring shaft, the stirring shaft is fitted in the fermentation barrel through a bearing, a plurality of stirring paddles and auger blades are arranged on the stirring shaft, the stirring paddles and the auger blades are arranged intermittently, the auger blades are arranged in reverse spiral from the center of the stirring shaft to both ends, and one end of the stirring shaft is connected with a stirring motor.
[0009] Preferably, the stirring mechanism further comprises at least one scraper, the scraper is connected to the end of the stirring paddle blade, and the other side of the scraper is provided with a rubber strip.
[0010] Preferably, the fermentation barrel is provided with a temperature adjusting mechanism, which comprises a temperature monitoring probe arranged on the inner wall of the fermentation barrel, a coil pipe arranged in the interlayer of the fermentation barrel, one end of the coil pipe being connected with a hot water pipe and a cold water pipe, and the other end of the coil pipe being connected with a water outlet pipe.
[0011] Preferably, the top cover is connected with an opening cover mechanism, which comprises a pull plate arranged at one end of the top cover, the pull plate being threadedly connected with a lead screw, the other end of the lead screw being threadedly connected with a driven gear, the driven gear being mounted on a gear seat, and the driven gear being threadedly connected with a driving gear, the driving gear being mounted on the power output end of an opening cover motor.
[0012] Preferably, the control system further comprises a controller and a display, the controller being electrically connected with the stirring motor, the opening cover motor, the temperature monitoring probe and the display, the display being arranged on the control box, and the controller and the stirring motor being arranged in the control box.
[0013] Preferably, the control system further comprises a temperature alarm, a humidity monitoring probe and a pH monitoring probe arranged in the fermentation barrel, the temperature alarm, the humidity monitoring probe and the pH monitoring probe being electrically connected with the controller.
[0014] Working principle of the utility model: When the organic fertilizer fermentation device of the utility model is used, agricultural waste is added to the fermentation barrel through the feed port, and hot water is introduced through the hot water pipe to increase the initial temperature, so that the fermentation starts quickly. The stirring mechanism in the device drives the stirring paddle and the auger blade to rotate simultaneously through the stirring shaft. While the waste rotates with the stirring paddle, it can be axially mixed under the action of the auger blade to improve the stirring and mixing efficiency. At the same time, the scraper and rubber strip clean the inner wall of the fermentation barrel to prevent it from sticking to the wall. During the fermentation process, the temperature in the fermentation barrel is monitored in real time by the temperature detection probe and displayed in real time on the display. The controller controls the stirring motor to automatically start stirring according to the temperature, and uses the stirring mechanism for efficient stirring to balance the temperature in the entire fermentation barrel. According to the detected temperature, when the temperature is too high, the solenoid valve on the cold water pipe is started to open to cool the fermentation barrel. The hot water discharged from the coil is connected to the greenhouse to heat the greenhouse. At the same time, air can be introduced into the fermentation barrel through the air intake pipe to provide an aerobic environment for fermentation. Alternatively, the lid-opening motor can be activated as needed, and the meshing action of the active gear drives the rotation of the driven gear, which in turn drives the screw, causing the pull plate to move linearly along the screw, opening the top lid and replenishing the CO2 produced by fermentation in the fermentation barrel into the greenhouse. After fermentation is completed, the gate valve and feeder are opened, and the fermented and decomposed agricultural waste is discharged through the discharge port and applied to the greenhouse soil as needed. In addition, a temperature alarm is set to sound an alarm when the temperature in the fermentation barrel reaches a certain value. Humidity and pH monitoring probes are also installed in the fermentation barrel. The detected humidity and pH values are transmitted to the controller and displayed on the display. When the humidity or pH deviates from the set value, the staff is reminded to add water to the fermentation barrel or adjust the acidity and alkalinity to maintain suitable fermentation conditions for the materials in the fermentation barrel, which is conducive to improving fermentation efficiency.
[0015] The beneficial effects of the utility model are as follows: the organic fertilizer fermentation device of the utility model can increase the fermentation speed of agricultural waste by controlling the fermentation temperature and efficient mixing and stirring, utilize the heat and CO2 of aerobic fermentation of agricultural waste to heat and replenish the greenhouse, promote the growth and development of crops in the greenhouse, and apply the fermentation products to the soil as crop manure, effectively and comprehensively utilize agricultural waste, reduce livestock and poultry manure pollution, and improve agricultural greenhouse productivity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional diagram of the organic fertilizer fermentation device of the utility model;
[0017] Figure 2 for Figure 1 Schematic diagram of the internal structure of the medium fermentation barrel;
[0018] Figure 3 for Figure 1 Axial cross-sectional view.
[0019] Figure: fermentation body 1, fermentation barrel 11, inlet 12, top cover 13, discharge port 14, plug valve 15, feeder 16, air inlet pipe 17; stirring mechanism 2, stirring shaft 21, bearing 22, stirring paddle 23, auger blade 24, stirring motor 25, scraper 26, rubber strip 27; temperature adjusting mechanism 3, temperature monitoring probe 31, coil 32, hot water pipe 33, cold water pipe 34, water outlet pipe 35; cover opening mechanism 4, pull plate 41, screw rod 42, driven gear 43, gear seat 44, driving gear 45, cover opening motor 46; control system 5, controller 51, display 52, control box 53. DETAILED DESCRIPTION
[0020] In order to make the technical scheme of the utility model easier to understand, the technical scheme of the utility model is described clearly and completely in the form of specific embodiments in combination with the drawings.
[0021] Embodiment 1:
[0022] As shown in the figure, the organic fertilizer fermentation device of the embodiment comprises a fermentation body 1 and a stirring mechanism 2, wherein: Figures 1 to 3
[0023] The fermentation body 1 comprises a fermentation barrel 11, the top of the fermentation barrel 11 is provided with an inlet 12, the inlet 12 is provided with a top cover 13, the bottom of the fermentation barrel 11 is provided with a discharge port 14, the discharge port 14 is provided with a plug valve 15 and a feeder 16, and the side wall of the fermentation barrel 11 is connected with an air inlet pipe 17.
[0024] The stirring mechanism 2 comprises a stirring shaft 21, the stirring shaft 21 is fitted in the fermentation barrel 11 through a bearing 22, a plurality of stirring paddles 23 and auger blades 24 are arranged on the stirring shaft 21, the stirring paddles 23 and the auger blades 24 are arranged intermittently, the auger blades 24 are reversely spirally arranged from the central position of the stirring shaft 21 to both ends, and one end of the stirring shaft 21 is connected with a stirring motor 25.
[0025] Embodiment 2:
[0026] As shown in the figure, the organic fertilizer fermentation device of the embodiment comprises a fermentation body 1 and a stirring mechanism 2, wherein: Figures 1 to 3
[0027] The fermentation body 1 comprises a fermentation barrel 11, the top of the fermentation barrel 11 is provided with an inlet 12, the inlet 12 is provided with a top cover 13, the bottom of the fermentation barrel 11 is provided with a discharge port 14, the discharge port 14 is provided with a plug valve 15 and a feeder 16, and the side wall of the fermentation barrel 11 is connected with an air inlet pipe 17.
[0028] The stirring mechanism 2 comprises a stirring shaft 21 which is fitted in the fermentation vat 11 through a bearing 22, a plurality of stirring paddles 23 and auger blades 24 are arranged on the stirring shaft 21, the stirring paddles 23 and the auger blades 24 are arranged intermittently, the auger blades 24 are reversely spirally arranged from the central position of the stirring shaft 21 to the two end directions, and one end of the stirring shaft 21 is connected with a stirring motor 25.
[0029] The stirring mechanism 2 further comprises at least one scraper 26 which is connected with the end of the blade of the stirring paddle 23, and a rubber strip 27 is arranged on the other side of the scraper 26.
[0030] The fermentation vat 11 is provided with a temperature adjusting mechanism 3, the temperature adjusting mechanism 3 comprises a temperature monitoring probe 31 which is arranged on the inner wall of the fermentation vat 11, a coil pipe 32 is arranged in the interlayer of the fermentation vat 11, one end of the coil pipe 32 is connected with a hot water pipe 33 and a cold water pipe 34, and the other end of the coil pipe 32 is connected with a water outlet pipe 35.
[0031] The top cover 13 is connected with an uncovering mechanism 4, the uncovering mechanism 4 comprises a pull plate 41 which is arranged at one end of the top cover 13, the pull plate 41 is threadedly fitted with a lead screw 42, the other end of the lead screw 42 is fitted with a driven gear 43, the driven gear 43 is installed on a gear seat 44, the driven gear 43 is threadedly fitted with a driving gear 45, and the driving gear 45 is installed on the power output end of an uncovering motor 46.
[0032] The control system 5 further comprises a temperature alarm, a humidity monitoring probe and a pH monitoring probe which are arranged in the fermentation vat 11, the temperature alarm, the humidity monitoring probe and the pH monitoring probe are electrically connected with the controller 51.
[0033] It should be noted that the embodiments described herein are only some embodiments of the present application, rather than all implementation manners of the present application, the embodiments are only exemplary, and the role is only to provide a more intuitive and clear way to understand the content of the present application, rather than a limitation on the technical solutions of the present application. Without departing from the concept of the present application, all other embodiments which can be thought of by those skilled in the art without creative labor, and other simple replacements and various changes of the technical solutions of the present application, all belong to the protection scope of the present application.
Claims
1. An organic fertilizer fermentation device, characterized in that, Including fermentation body (1) and stirring mechanism (2), wherein: The fermentation body (1) includes a fermentation barrel (11), a top of the fermentation barrel (11) is provided with an inlet (12), the inlet (12) is provided with a top cover (13), a bottom of the fermentation barrel (11) is provided with an outlet (14), the outlet (14) is provided with a plug valve (15) and a feeder (16), a side wall of the fermentation barrel (11) is connected with an air inlet pipe (17); The stirring mechanism (2) includes a stirring shaft (21), the stirring shaft (21) is fitted in the fermentation barrel (11) through a bearing (22), a plurality of stirring paddles (23) and auger blades (24) are arranged on the stirring shaft (21), the stirring paddles (23) and the auger blades (24) are arranged intermittently, the auger blades (24) are reversely spirally arranged from the central position of the stirring shaft (21) to both ends, and one end of the stirring shaft (21) is connected with a stirring motor (25).
2. The organic fertilizer fermentation device according to claim 1, characterized in that, The stirring mechanism (2) further includes at least one scraper (26), the scraper (26) is connected with the end of the stirring paddle (23) blade, and a rubber strip (27) is arranged on the other side of the scraper (26).
3. The organic fertilizer fermentation device according to claim 1, characterized in that, The fermentation barrel (11) is provided with a temperature adjusting mechanism (3), the temperature adjusting mechanism (3) includes a temperature monitoring probe (31) arranged on the inner wall of the fermentation barrel (11), a coil pipe (32) is arranged in the interlayer of the fermentation barrel (11), one end of the coil pipe (32) is connected with a hot water pipe (33) and a cold water pipe (34), and the other end of the coil pipe (32) is connected with a water outlet pipe (35).
4. The organic fertilizer fermentation device according to claim 1, characterized in that, The top cover (13) is connected with an uncovering mechanism (4), the uncovering mechanism (4) includes a pull plate (41) arranged at one end of the top cover (13), the pull plate (41) is threadedly fitted with a lead screw (42), the other end of the lead screw (42) is fitted with a driven gear (43), the driven gear (43) is installed on a gear base (44), the driven gear (43) is threadedly fitted with a driving gear (45), and the driving gear (45) is installed on the power output end of an uncovering motor (46).
5. The organic fertilizer fermentation device according to claim 1, characterized in that, Further including a control system (5), the control system (5) includes a controller (51) and a display (52), the controller (51) is electrically connected with the stirring motor (25), the uncovering motor (46), the temperature monitoring probe (31) and the display (52) respectively, the display (52) is arranged on a control box body (53), and the controller (51) and the stirring motor (25) are arranged in the control box body (53).
6. The organic fertilizer fermentation device according to claim 5, characterized in that, The control system (5) further includes a temperature alarm, a humidity monitoring probe and a pH monitoring probe arranged in the fermentation barrel (11), and the temperature alarm, the humidity monitoring probe and the pH monitoring probe are electrically connected with the controller (51).