Auxiliary tool applied to liquid level detection of ultrasonic liquid level meter
By designing the internal and external liquid level cylinders and floating block structure of the auxiliary tooling, the problem of inaccurate measurement of the liquid level gauge in the presence of foam was solved, and the accurate detection and stable measurement of the liquid level gauge were realized.
Patent Information
- Application Number
- CN202423099221.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
When there is foam on the liquid surface, the existing ultrasonic level meter will not provide accurate feedback on the liquid level and cannot accurately feedback the true liquid level, especially when the tank needs to be replenished in time.
An auxiliary tooling was designed, including a tank and a liquid level cylinder inside the box. First and second liquid level cylinders are installed inside and outside the tank, respectively. Floating blocks are configured in the inner and outer liquid level cylinders. The position of the floating blocks is detected by a liquid level gauge to realize the measurement of the inner and outer liquid levels and avoid foam interference.
This ensures the accuracy and stability of liquid level measurement even in the presence of foam, enabling precise detection and timely liquid replenishment by the liquid level gauge.
Smart Images

Figure CN223461075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an ultrasonic liquid level meter, in particular to an auxiliary tooling used for the ultrasonic liquid level meter to detect liquid level. Background Art
[0002] The ultrasonic level meter determines the liquid level by emitting ultrasonic pulses and receiving their reflected signals. Its core component is the ultrasonic sensor, which can both emit and receive reflected ultrasonic waves. During the measurement process, the ultrasonic pulse is emitted by the sensor, and the sound wave is reflected by the liquid surface and received by the same sensor. The sound wave is converted into an electrical signal by the piezoelectric crystal, and the time between the emission and reception of the sound wave is used to calculate the distance from the sensor to the surface of the liquid being measured. The propagation time of the sound wave is proportional to the distance from the emission of the sound wave to the surface of the object, so the distance can be calculated by measuring the time difference.
[0003] Ultrasonic level meters use a non-contact measurement method. The probe does not need to be in direct contact with the liquid, so it is not affected by the liquid's physical properties such as viscosity and density. At the same time, ultrasonic level meters have high measurement accuracy and stability and can provide accurate liquid level readings. It accurately measures the time interval from ultrasonic emission to reception, combined with the known speed of sound, to calculate the distance from the liquid surface to the transducer, thereby achieving liquid level height measurement.
[0004] In the past, ultrasonic level meters were used to directly detect the liquid level when there was a lot of foam on the liquid surface. However, when a large amount of foam existed on the liquid surface, the liquid level feedback from the level meter was often inaccurate. At the same time, when the tank needed to be replenished in time, the level meter could not accurately feedback the actual liquid level. Utility Model Content
[0005] In view of the above-mentioned defects in the prior art, the utility model provides an auxiliary tooling for ultrasonic liquid level meter detection, which has a simple structure and is convenient for operators to adjust.
[0006] The present invention adopts the following technical solutions to solve the above technical problems:
[0007] The utility model provides an auxiliary tooling used for ultrasonic liquid level gauge to detect liquid level, comprising a box body, a slot body is provided inside the box body, a liquid level line is fixedly connected to one side of the inner wall of the slot body, a mounting plate is fixedly connected to one side of the inner wall of the slot body, a first liquid level cylinder is fixedly connected to one side of the mounting plate, an air hole is provided on the other side of the inner wall of the first liquid level cylinder, a connecting hole is provided at the bottom of the first liquid level cylinder, a first floating block is movably connected to the interior of the first liquid level cylinder, and a liquid level gauge is movably connected to the top of the first liquid level cylinder.
[0008] Preferably, one side of the box is fixedly communicated with a connecting pipe, one side of the connecting pipe is fixedly communicated with a second liquid level cylinder, the other side of the second liquid level cylinder is fixedly communicated with a breather pipe, the breather pipe is fixedly communicated with the box, and the inside of the second liquid level cylinder is movably connected with a second floating block.
[0009] Preferably, the side surface of the first liquid level cylinder is fixedly sleeved with a connecting plate one, the inside of the connecting plate one is provided with a threaded hole one, the side surface of the liquid level meter is fixedly sleeved with a connecting plate two, and the inside of the connecting plate two is provided with a threaded hole two.
[0010] Preferably, the inside of the threaded hole two is threadedly connected with a fixing bolt, and the bottom of the connecting plate one is movably connected with a nut.
[0011] Preferably, the first liquid level cylinder and the second liquid level cylinder are consistent in size, and the first floating block and the second floating block are consistent in size.
[0012] Preferably, the diameter of the first floating block is greater than that of the communicating hole, and the number of the liquid level meters is two and the liquid level meters are connected with the first liquid level cylinder and the second liquid level cylinder respectively.
[0013] Preferably, the number of the connecting plate one is two, and the connecting plate one is sleeved on the side surface of the first liquid level cylinder and the second liquid level cylinder respectively.
[0014] Preferably, the connecting plate one and the connecting plate two are consistent in size, and the connecting plate one and the connecting plate two are vertically symmetrical.
[0015] Preferably, the diameters of the threaded hole one and the threaded hole two are consistent, and the threaded hole one and the threaded hole two are vertically symmetrical.
[0016] Preferably, the fixing bolt is matched with the threaded hole one and the threaded hole two, and the nut is on a straight line with the threaded hole one and the threaded hole two.
[0017] Compared with the prior art, the above technical scheme has the following technical effects:
[0018] The auxiliary tool for detecting liquid level of an ultrasonic liquid level meter disclosed by the utility model realizes accurate detection of liquid level and accurate supplement of liquid, and effectively avoids foam interference, thereby ensuring accurate measurement. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application Figure One ;
[0020] Figure 2 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application Figure Two ;
[0021] Figure 3 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application
[0022] Figure 4 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application Figure 3 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application
[0023] Figure 5 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application Figure One ;
[0024] Figure 6 Figure is a perspective view of the auxiliary tool for detecting liquid level of the ultrasonic liquid level meter according to the present application Figure Two .
[0025] In the drawings, the reference signs are as follows:
[0026] 1 - box body; 2 - groove body; 3 - liquid level line; 4 - mounting plate; 5 - first liquid level cylinder; 6 - air hole; 7 - communication hole; 8 - first floating block; 9 - liquid level meter; 10 - connecting pipe; 11 - second liquid level cylinder; 12 - air pipe; 13 - second floating block; 14 - connecting plate one; 15 - threaded hole one; 16 - connecting plate two; 17 - threaded hole two; 18 - fixing bolt; 19 - nut. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0028] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0029] In some embodiments, as Figure 1 - Figure 6As shown, an auxiliary tool for ultrasonic liquid level meter to detect liquid level is provided, which comprises a box body 1, a groove 2 is arranged in the box body 1, a liquid level line 3 is fixedly connected to one side of the inner wall of the groove 2, an installation plate 4 is fixedly connected to one side of the inner wall of the groove 2, a first liquid level cylinder 5 is fixedly connected to one side of the installation plate 4, an air hole 6 is arranged in the other side of the inner wall of the first liquid level cylinder 5, a communication hole 7 is arranged in the bottom of the first liquid level cylinder 5, a first floating block 8 is movably connected in the first liquid level cylinder 5, a liquid level meter 9 is movably connected to the top of the first liquid level cylinder 5, a connecting pipe 10 is fixedly communicated with one side of the box body 1, a second liquid level cylinder 11 is fixedly communicated with one side of the connecting pipe 10, an air pipe 12 is fixedly communicated with the other side of the second liquid level cylinder 11, the air pipe 12 is fixedly communicated with the box body 1, and a second floating block 13 is movably connected in the second liquid level cylinder 11.
[0030] In some embodiments, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , a connecting plate one 14 is fixedly sleeved on the side surface of the first liquid level cylinder 5, a threaded hole one 15 is arranged in the connecting plate one 14, a connecting plate two 16 is fixedly sleeved on the side surface of the liquid level meter 9, a threaded hole two 17 is arranged in the connecting plate two 16, a fixing bolt 18 is threadedly connected in the threaded hole two 17, a nut 19 is movably connected to the bottom of the connecting plate one 14, the nut 19 is matched with the fixing bolt 18, the first liquid level cylinder 5 is consistent with the second liquid level cylinder 11 in size, and the first floating block 8 is consistent with the second floating block 13 in size.
[0031] In some embodiments, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , the number of the connecting plate one 14 is two, which are sleeved on the side surfaces of the first liquid level cylinder 5 and the second liquid level cylinder 11 respectively, the connecting plate one 14 is consistent with the connecting plate two 16 in size, the connecting plate one 14 and the connecting plate two 16 are vertically symmetrical, the diameter of the threaded hole one 15 is consistent with that of the threaded hole two 17, the threaded hole one 15 and the threaded hole two 17 are vertically symmetrical, the fixing bolt 18 is matched with the threaded hole one 15 and the threaded hole two 17, and the nut 19 is on a straight line with the threaded hole one 15 and the threaded hole two 17.
[0032] In combination with Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6The working principle of the auxiliary tool for ultrasonic liquid level meter detecting liquid level is shown as follows: in use, the staff can first place the liquid level meter 9 on the first liquid level cylinder 5, so that the threaded hole one 15, the threaded hole two 17 and the nut 19 are in a straight line, then screw the fixing bolt 18 into the threaded hole one 15, the threaded hole two 17 and the nut 19, so that the liquid level meter 9 and the first liquid level cylinder 5 are connected together, and repeat the above operation to connect the liquid level meter 9 and the second liquid level cylinder 11 together.
[0033] Then, when it is necessary to detect the liquid level in the tank body 2, the bottom of the first liquid level cylinder 5 is connected with the tank body 2 through the communication hole 7, and the liquid in the tank body 2 can enter the first liquid level cylinder 5 through the communication hole 7 to form an equal liquid level, the first floating block 8 floats up and down with the rise and fall of the liquid level in the first liquid level cylinder 5, and the liquid level meter 9 can accurately measure the actual liquid level in the tank body 2 by detecting the position of the first floating block 8. When there is a large amount of foam on the surface of the liquid in the tank body 2, since the first floating block 8 is installed in the first liquid level cylinder 5, there will be no foam in the first liquid level cylinder 5, and the foam will only exist in the tank body 2.
[0034] Then, when it is necessary to detect the liquid level in the tank body 2, the bottom of the first liquid level cylinder 5 is connected with the tank body 2 through the communication hole 7, and the liquid in the tank body 2 can enter the first liquid level cylinder 5 through the communication hole 7 to form an equal liquid level, the first floating block 8 floats up and down with the rise and fall of the liquid level in the first liquid level cylinder 5, and the liquid level meter 9 can accurately measure the actual liquid level in the tank body 2 by detecting the position of the first floating block 8. When there is a large amount of foam on the surface of the liquid in the tank body 2, since the first floating block 8 is installed in the first liquid level cylinder 5, there will be no foam in the first liquid level cylinder 5, and the foam will only exist in the tank body 2.
[0035] In summary, the auxiliary tool for ultrasonic liquid level meter detecting liquid level connects the first liquid level cylinder 5, the second liquid level cylinder 11 and the tank body 2 to realize liquid level measurement. The first liquid level cylinder 5 is directly connected with the tank body 2, and the liquid level meter 9 measures the liquid level by detecting the position of the first floating block 8. The second liquid level cylinder 11 is connected with the tank body 2 through the connecting pipe 10 and is in communication with the atmosphere through the air pipe 12, and the liquid level meter 9 also measures the liquid level by detecting the position of the second floating block 13. Both of them can effectively avoid the interference of foam and ensure the accuracy of liquid level measurement. Whether the liquid level is detected inside or outside the tank body 2, stable and reliable liquid level measurement can be realized.
[0036] Finally, several points should be noted that: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;
[0037] Second, the utility model discloses the embodiment in the drawing, only relate to the structure of the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;
[0038] Finally, the above only for the preferred embodiment of the utility model, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. An auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level, comprising a box (1), characterized in that, The inside of the box (1) is provided with a groove (2), one side of the inner wall of the groove (2) is fixedly connected with a liquid level line (3), one side of the inner wall of the groove (2) is fixedly connected with a mounting plate (4), one side of the mounting plate (4) is fixedly connected with a first liquid level cylinder (5), the other side of the inner wall of the first liquid level cylinder (5) is provided with an air hole (6), the bottom of the first liquid level cylinder (5) is provided with a communication hole (7), the inside of the first liquid level cylinder (5) is movably connected with a first floating block (8), the top of the first liquid level cylinder (5) is movably connected with a liquid level meter (9).
2. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 1 wherein, One side of the box (1) is fixedly connected with a connecting pipe (10), one side of the connecting pipe (10) is fixedly connected with a second liquid level cylinder (11), the other side of the second liquid level cylinder (11) is fixedly connected with an air pipe (12), the air pipe (12) is fixedly connected with the box (1), the inside of the second liquid level cylinder (11) is movably connected with a second floating block (13).
3. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 1 wherein, The side surface of the first liquid level cylinder (5) is fixedly sleeved with a connecting plate one (14), the inside of the connecting plate one (14) is provided with a threaded hole one (15), the side surface of the liquid level meter (9) is fixedly sleeved with a connecting plate two (16), the inside of the connecting plate two (16) is provided with a threaded hole two (17).
4. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 3 wherein, The inside of the threaded hole two (17) is threadedly connected with a fixing bolt (18), the bottom of the connecting plate one (14) is movably connected with a nut (19), the nut (19) is matched with the fixing bolt (18).
5. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 1 wherein, The first liquid level cylinder (5) and the second liquid level cylinder (11) are consistent in size, the first floating block (8) and the second floating block (13) are consistent in size.
6. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 1 wherein, The diameter of the first floating block (8) is greater than the diameter of the communication hole (7), the number of the liquid level meter (9) is two, which are connected with the first liquid level cylinder (5) and the second liquid level cylinder (11) respectively.
7. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 3 wherein, The number of the connecting plate one (14) is two, which are sleeved on the side surfaces of the first liquid level cylinder (5) and the second liquid level cylinder (11) respectively.
8. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 3 wherein, The connecting plate one (14) and the connecting plate two (16) are consistent in size, the connecting plate one (14) and the connecting plate two (16) are symmetrical.
9. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 3 wherein, The diameters of the threaded hole one (15) and the threaded hole two (17) are consistent, the threaded hole one (15) and the threaded hole two (17) are symmetrical.
10. The auxiliary tool for use in ultrasonic liquid level meter for detecting liquid level as claimed in claim 4 wherein, The fixing bolt (18) is matched with the threaded hole one (15) and the threaded hole two (17), the nut (19) is on a straight line with the threaded hole one (15) and the threaded hole two (17).