Surface mounting tool for light source plate production

By designing a mounting fixture that includes a hollow shell, a motor, a gear plate, gears, and a worm gear, the problem of the suction nozzle being unable to pick up all the patches on the carrier tray was solved, realizing highly efficient and automated patch mounting in the production of light source boards, and improving the mounting accuracy and production efficiency.

CN223463251UActive Publication Date: 2025-10-21TIANJIN WEIHAO TECH DEV CO LTD
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Patent Information

Application Number
CN202422934108.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-21
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

During the production of light source boards, the nozzle cannot pick up all the patches on the carrier tray, leaving blind spots that prevent installation on the light source board, thus wasting manpower and time.

Method used

A patch tooling is designed, which includes a hollow shell, a motor, a gear plate, a gear, a worm and a worm wheel. The motor drives the gear plate to rotate, which drives the gear and the worm to rotate the loading plate to achieve the adsorption of all patches, and the light source board is fixed by a fixing mechanism to ensure accurate positioning.

Benefits of technology

It reduces the need for manual labor, improves placement efficiency and accuracy, reduces human error, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic manufacturing, and discloses a chip mounting tool for light source plate production, which comprises a hollow shell, a motor is fixedly connected to the front side in the hollow shell, a fluted disc is fixedly connected to the output end of the motor, a supporting plate is fixedly connected to the interior of the hollow shell, a gear is connected to the outer side of the fluted disc in an engaged manner, and the supporting plate is fixedly connected to the outer side of the fluted disc. A rotating column is rotationally connected to the interior of the right side of the hollow shell, a worm is fixedly connected to the right side of the gear, a worm gear is connected to the outer side of the worm in a meshed mode, a fixing column is rotationally connected to the bottom end of the worm gear, and a carrying disc is fixedly connected to the top end of the worm gear. According to the utility model, after the motor is started, the motor drives the fluted disc to rotate, so that the gear and the worm are rotated, the worm gear is driven to rotate, and finally the carrying disc is rotated, thereby realizing the use of all patches, enabling the patches in the carrying disc to be adsorbed by the suction nozzle, and reducing the labor demand.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic manufacturing technical field especially relates to a kind of for light source board production's patching frock. BACKGROUND

[0002] In the production process of light source board, patching frock plays a vital role, it is a kind of equipment specially designed for accurately, efficiently patching electronic component to light source board, with the continuous development of electronic technology, light source board is more and more widely used in lighting, display and electronic equipment, to meet the market demand of high yield, high quality of light source board, patching frock arises at the historic moment, its main function is to realize the automatic patching of electronic component, improve production efficiency, ensure patching accuracy, reduce the error caused by manual operation.

[0003] With the progress of science and technology, automation production has become the development direction of manufacturing industry, in the field of light source board production, traditional manual patching method cannot meet the requirement of high yield and high precision, the emergence of patching frock realizes the automatic patching of electronic component, greatly improves production efficiency, reduces production cost, and also improves the quality and stability of product.

[0004] In the production process of light source board, suction nozzle is needed to suck patch and then install it on light source board, but suction nozzle cannot suck all patches on object table, there will be dead angle, which leads to that suction nozzle cannot install it on light source board, so manual operation is needed to move patch on object table so that suction nozzle can suck it, which greatly wastes manpower and installation time. UTILITARY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of patching frock for light source board production, to improve the problem that suction nozzle cannot suck all patches on object table in prior art, there will be dead angle, which leads to that suction nozzle cannot install it on light source board.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme: a kind of patching frock for light source board production, including hollow shell, the inside front side of the hollow shell is fixedly connected with motor, the output end of the motor is fixedly connected with gear disc, the inside of the hollow shell is fixedly connected with support plate, the outside of the gear disc is engagedly connected with gear, the right side inside of the hollow shell is rotatably connected with rotating column, the right side of the gear is fixedly connected with worm, the outside of the worm is engagedly connected with worm wheel, the bottom of the worm wheel is rotatably connected with fixed column, the top of the worm wheel is fixedly connected with object table, the right side of the hollow shell is provided with fixed mechanism, and the fixed mechanism is used to fix light source board.

[0007] As a further description of the above technical scheme:

[0008] The fixing mechanism comprises a supporting block, a limiting column slidably connected to the inside of the supporting block, a sliding block slidably connected to the top left side of the supporting block, a baffle fixedly connected to the top rear side of the supporting block, a clamping groove formed in the inside of the baffle, a handle slidably connected to the rear side of the baffle, a connecting column slidably connected to the outside of the handle, a clamping block fixedly connected to the front side of the connecting column, and a spring fixedly connected to the rear side of the connecting column.

[0009] As a further description of the above technical solution:

[0010] The outside of the handle is fixedly connected with an anti-skid sleeve, and the right side of the supporting block is fixedly connected with a U-shaped plate.

[0011] As a further description of the above technical solution:

[0012] The right side of the hollow shell is fixedly connected with the left side of the U-shaped plate, and the inside of the object supporting disc is fixedly connected with a drying sheet.

[0013] As a further description of the above technical solution:

[0014] The bottom end of the U-shaped plate is fixedly connected with a conveying column, and the outside of the conveying column is slidably connected with a conveying block.

[0015] As a further description of the above technical solution:

[0016] The bottom end of the conveying block is fixedly connected with a telescopic rod, and the bottom end of the telescopic rod is fixedly connected with a suction nozzle.

[0017] As a further description of the above technical solution:

[0018] The front side of the supporting block is fixedly connected with a controller, and the controller is electrically connected with the telescopic rod and the motor.

[0019] As a further description of the above technical solution:

[0020] The rear side of the supporting block is fixedly connected with a decorative strip, and the outside of the supporting block is fixedly connected with a rubber block.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1、 in the utility model, after starting the motor, it drives the gear disc to rotate, and then makes the gear and the worm rotate, drives the worm gear to rotate, and finally makes the object supporting disc rotate, realizes the use to all the patch, makes the patch in the object supporting disc can be adsorbed by the suction nozzle, thereby reduces the artificial demand.

[0023] 2. In the utility model, mobile light source sheet to limit post, press the connecting column release card block to draw out the card slot, the operation handle makes the sliding block move to the light source sheet other end along the baffle, loosen the connecting column, spring will card block pop back card slot, thereby fixed light source sheet, ensure the position is accurate when pasting. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is hollow shell front side perspective drawing of a kind of patching tool for light source board production for the utility model proposes;

[0025] Figure 2 It is the local structure split diagram of decorative strip of a kind of patching tool for light source board production for the utility model proposes;

[0026] Figure 3 It is the local structure diagram of carrier plate of a kind of patching tool for light source board production for the utility model proposes;

[0027] Figure 4 It is the local structure display diagram of support block of a kind of patching tool for light source board production for the utility model proposes;

[0028] Figure 5 It is the local structure schematic diagram of handle of a kind of patching tool for light source board production for the utility model proposes.

[0029] Legend:

[0030] 1, hollow shell;2, fixed mechanism;201, support block;202, limit post;203, sliding block;204, handle;205, baffle;206, card slot;207, card block;208, connecting column;209, spring;3, carrier plate;4, motor;5, support plate;6, toothed disc;7, gear;8, rotating column;9, worm;10, fixed column;11, worm wheel;12, controller;13, drying sheet;14, conveying column;15, conveying block;16, telescopic rod;17, suction nozzle;18, U-shaped plate;19, decorative strip;20, anti-skid sleeve;21, rubber block. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0032] Please refer to the drawings of the embodiments of the utility model Figure 1 , the drawings of the embodiments of the utility model Figure 2 and the drawings of the embodiments of the utility model Figure 3The utility model provides a kind of patch tool for light source board production, including hollow shell 1, the inside front side fixedly connected of hollow shell 1 has motor 4, the output fixedly connected of motor 4 has toothed disc 6, the inside fixedly connected of hollow shell 1 has support plate 5, the outside meshing connection of toothed disc 6 has gear 7, the right side rotationally connected of hollow shell 1 has rotating column 8, the right side fixedly connected of gear 7 has worm 9, the outside meshing connection of worm 9 has worm wheel 11, the bottom end rotationally connected of worm wheel 11 has fixed column 10, the top end fixedly connected of worm wheel 11 has object carrier 3, the right side of hollow shell 1 is provided with fixed mechanism 2, fixed mechanism 2 is used for fixing light source board, the right side of hollow shell 1 is fixedly connected with the left side of U-shaped plate 18, the inside fixedly connected of object carrier 3 has drying piece 13;

[0033] Specifically, the output end of motor 4 and toothed disc 6 ensure the accuracy of power transmission, hollow shell 1 is also provided with support plate 5 inside for providing structural support, the outside of toothed disc 6 and gear 7 form effective meshing connection, realize the transmission and conversion of power, the right side inside of hollow shell 1 is rotationally connected with rotating column 8, and the right side of gear 7 is fixedly connected with worm 9, the outside of worm 9 and worm wheel 11 realize accurate meshing connection, so that power can be transmitted with specific reduction ratio, the bottom end of worm wheel 11 is stably rotationally connected through fixed column 10, and the top end is fixedly connected with object carrier 3 for carrying articles, the right side of hollow shell 1 is also provided with fixed mechanism 2, the main function of the mechanism is used for fixing light source board, to ensure its stability during working process, the right side of hollow shell 1 is fixedly connected with the left side of U-shaped plate 18, to enhance the stability of overall structure, drying piece 13 can be used to keep the dryness of the environment inside object carrier 3, to prevent articles from being damp or deteriorated.

[0034] Please refer to the accompanying Figure 1 , the accompanying Figure 4 and the accompanying Figure 5 , fixed mechanism 2 includes support block 201, the inside sliding connection of support block 201 has limit post 202, the top end left side sliding connection of support block 201 has sliding block 203, the top end rear side fixedly connected of support block 201 has baffle 205, the inside of baffle 205 is equipped with clamping groove 206, the rear side sliding connection of baffle 205 has handle 204, the outside sliding connection of handle 204 has connecting column 208, the front side fixedly connected of connecting column 208 has clamping block 207, the rear side fixedly connected of connecting column 208 has spring 209, the rear side fixedly connected of support block 201 has decorative strip 19, the outside fixedly connected of support block 201 has rubber block 21;

[0035] Specifically, the inner part of the support block 201 is connected with the sliding connection structure of the limiting column 202, which ensures the stability and accuracy during use, improves the reliability of the structure, and the top left side of the support block 201 is connected with the sliding block 203, which enhances the flexibility and adaptability of the support structure, so that it can better adapt to the needs of different use scenarios. The baffle 205 not only provides additional support and protection for the support structure, but also has a clamping groove 206 inside, so that the entire support system can be precisely connected with other components to ensure the stability and safety of the overall structure. The rear side of the baffle 205 is designed with a sliding connection mechanism of the handle 204, which greatly improves the convenience of user operation. The clamping block 207 can cooperate with the clamping groove 206 to ensure the simplicity and safety of operation. The rear side of the connecting column 208 is fixedly connected with the spring 209 to ensure the stability and reliability of the structure during use. The outer side of the support block 201 is fixedly connected with the rubber block 21, which significantly improves the comfort and slip resistance of use, ensuring the safety and stability of the user during use.

[0036] Please refer to the attached Figure 1 , attached Figure 2 and attached Figure 5 The outer side of the handle 204 is fixedly connected with the anti-skid sleeve 20, the right side of the support block 201 is fixedly connected with the U-shaped plate 18, and the front side of the support block 201 is fixedly connected with the controller 12. The controller 12 is electrically connected with the telescopic rod 16 and the motor 4 respectively.

[0037] Specifically, the surface of the anti-skid sleeve 20 has fine texture treatment to provide additional friction to effectively prevent the occurrence of hand slip phenomenon. The U-shaped plate 18 ensures its reliability when bearing gravity. The controller 12 is the core component of the intelligent operation of the entire device. The controller 12 cooperates with the telescopic rod 16 and the motor 4 respectively through precise electrical connection to ensure smooth operation and high efficiency of the device. The controller 12 can monitor the device status in real time and make accurate adjustments according to the user's instructions. The controller 12 is also equipped with a friendly user interface, so that the operator can easily make various settings and controls, greatly improving the user experience.

[0038] Please refer to the attached Figure 1 , attached Figure 2 and attached Figure 3 The bottom end of the U-shaped plate 18 is fixedly connected with the conveying column 14, the outer side of the conveying column 14 is slidably connected with the conveying block 15, the bottom end of the conveying block 15 is fixedly connected with the telescopic rod 16, and the bottom end of the telescopic rod 16 is fixedly connected with the suction nozzle 17.

[0039] Specifically, the bottom of the U-shaped plate 18 is closely connected with the conveying column 14, ensuring the stability and reliability between the two, the bottom of the conveying block 15 is connected with the telescopic rod 16 through a firm fixed connection mode, the telescopic rod 16 allows it to be telescopic adjusted in the vertical direction to adapt to the conveying requirements of different height of articles, the bottom end of the telescopic rod 16 is provided with the suction nozzle 17, the suction nozzle 17 ensures that it can efficiently and stably suck and release articles, the model of the motor 4 is BLDC-060-35, and the model of the controller 12 is WZK3610C.

[0040] Working principle: start the motor 4, the motor 4 drives the gear plate 6 to rotate, the gear plate 6 drives the gear 7 to rotate, the gear 7 is fixedly connected with the worm 9, so the worm 9 also rotates, the rotation of the worm 9 drives the worm wheel 11 to rotate, the rotation of the worm wheel 11 further drives the upper carrier plate 3 to rotate, realizing the full use of the patch, the rotation of the carrier plate 3 can make all the patches in it can be adsorbed on the suction nozzle 17, reducing the use of manual;

[0041] Before the patch, the light source sheet is moved to the position of the limiting column 202, and then the connecting column 208 is pressed, so that the clamping block 207 can be pulled out of the clamping groove 206, and then the handle 204 is moved, the handle 204 drives the sliding block 203 to move on the baffle 205, until the sliding block 203 touches the other end of the light source sheet, then the connecting column 208 is loosened, and the spring 209 will make the clamping block 207 pop into the clamping groove 206, limiting the light source sheet, realizing the fixation of the light source sheet, preventing the light source sheet from shaking and causing position deviation during the patching process.

[0042] Finally, it should be pointed out that: the above only describes the preferred embodiments of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A patch tool for light source panel production, comprising a hollow shell (1), characterized in that: The inside front side of the hollow shell (1) is fixedly connected with a motor (4), the output end of the motor (4) is fixedly connected with a toothed disc (6), the inside of the hollow shell (1) is fixedly connected with a supporting plate (5), the outside of the toothed disc (6) is meshedly connected with a gear (7), the right side inside of the hollow shell (1) is rotatably connected with a rotating column (8), the right side of the gear (7) is fixedly connected with a worm (9), the outside of the worm (9) is meshedly connected with a worm wheel (11), the bottom end of the worm wheel (11) is rotatably connected with a fixed column (10), the top end of the worm wheel (11) is fixedly connected with a carrier disc (3), the right side of the hollow shell (1) is provided with a fixing mechanism (2), and the fixing mechanism (2) is used for fixing a light source plate.

2. The patch tool for light source plate production according to claim 1, characterized in that: The fixing mechanism (2) comprises a supporting block (201), the inside of the supporting block (201) is slidably connected with a limiting column (202), the top end left side of the supporting block (201) is slidably connected with a sliding block (203), the top end rear side of the supporting block (201) is fixedly connected with a baffle (205), the inside of the baffle (205) is provided with a clamping groove (206), the rear side of the baffle (205) is slidably connected with a handle (204), the outside of the handle (204) is slidably connected with a connecting column (208), the front side of the connecting column (208) is fixedly connected with a clamping block (207), and the rear side of the connecting column (208) is fixedly connected with a spring (209).

3. The patch tool for light source panel production according to claim 2, characterized in that: The outside of the handle (204) is fixedly connected with an antiskid sleeve (20), and the right side of the supporting block (201) is fixedly connected with a U-shaped plate (18).

4. The patch tool for light source plate production according to claim 1, characterized in that: The right side of the hollow shell (1) is fixedly connected with the left side of the U-shaped plate (18), and the inside of the carrier disc (3) is fixedly connected with a drying sheet (13).

5. The patch tool for light source panel production according to claim 3, characterized in that: The bottom end of the U-shaped plate (18) is fixedly connected with a conveying column (14), and the outside of the conveying column (14) is slidably connected with a conveying block (15).

6. The patch tool for light source panel production according to claim 5, characterized in that: The bottom end of the conveying block (15) is fixedly connected with a telescopic rod (16), and the bottom end of the telescopic rod (16) is fixedly connected with a suction nozzle (17).

7. The patch tool for light source panel production according to claim 2, characterized in that: The front side of the supporting block (201) is fixedly connected with a controller (12), and the controller (12) is electrically connected with the telescopic rod (16) and the motor (4) respectively.

8. The patch tool for light source panel production according to claim 2, characterized in that: The rear side of the supporting block (201) is fixedly connected with a decorative strip (19), and the outside of the supporting block (201) is fixedly connected with a rubber block (21).