Chemical reaction kettle with cleaning structure
By introducing an eccentric wheel-driven push rod system and a moving nozzle structure into the chemical reactor, the problem of uneven cleaning was solved, enabling comprehensive cleaning of the reactor interior and precise control of material proportions, thereby improving cleaning efficiency and product quality.
Patent Information
- Application Number
- CN202422991888.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing chemical reactors suffer from uneven cleaning during the cleaning process, resulting in residual dirt and low utilization of cleaning solution.
The system employs an eccentric wheel-driven push rod system and a moving nozzle structure, combined with a cylinder push rod and a sliding plate, to achieve comprehensive cleaning of the inside of the reactor. It also uses a quantitative component to precisely control the material ratio and is equipped with a stirring component to ensure uniform mixing.
This method achieves uniform cleaning inside the reactor, improves the utilization rate of cleaning agents, ensures the high efficiency of chemical reactions and the stability of product quality, and reduces the waste of materials and cleaning agents.
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Figure CN223464811U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle technical field especially chemical reaction kettle with cleaning structure. BACKGROUND
[0002] Chemical reaction kettle is the key equipment in chemical production. It provides specific sealed environment for chemical reaction, can accurately control temperature, pressure, material ratio and other conditions, makes raw materials fully contact, reaction in it, promotes various chemical reactions to proceed smoothly, thereby generates target product, is indispensable core container for chemical synthesis, polymerization and many other processes.
[0003] The cleaning structure basic structure of chemical reaction kettle includes spray head, pipeline and power device. Spray head is distributed in the inside of reaction kettle, and pipeline connects spray head and external cleaning liquid source. The working principle is that power device delivers cleaning liquid to spray head through pipeline, and spray head sprays cleaning liquid on the inner wall of reaction kettle at certain pressure and angle, washes away dirt, and achieves cleaning purpose.
[0004] In the prior art, fixed position water spraying in the process of using part of reaction kettle can cause uneven cleaning, some areas are repeatedly washed, and some areas are difficult to be covered by cleaning liquid, dirt remains, cleaning liquid cannot be fully utilized, cleaning efficiency is reduced, and subsequent use of reaction kettle is affected due to local unclean, therefore, chemical reaction kettle with cleaning structure is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides chemical reaction kettle with cleaning structure, aims at improving the problem that the inside of reaction kettle cannot be cleaned comprehensively in the prior art, so that the cleaning agent cannot be uniformly sprayed in the inside of reaction kettle.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The chemical reaction kettle with cleaning structure, including reactor, the top of the reactor is fixedly connected with the supply assembly for providing water source for subsequent workpiece, the inside top end of the reactor is fixedly connected with motor one, the drive end of the motor one is fixedly connected with eccentric wheel, the bottom of the eccentric wheel is rotatably connected with push rod, the other end top of the push rod is rotatably connected with driving block, the inside of the driving block is rotatably connected with two moving rods, the top of the moving rod is fixedly connected with sliding block, the bottom of the moving rod is fixedly connected with spray head, the inside top end of the reactor is equipped with two circular grooves, the outside of the sliding block is slidably connected in the inside of the circular groove, the outside left side of the reactor is fixedly connected with the quantitative assembly for material transmission, the bottom of the reactor is fixedly connected with the stirring assembly for mixing material and water,
[0008] As a further description of the above technical solutions:
[0009] The supply assembly includes a water storage tank, the bottom of which is fixedly connected to the top of the reactor, the front end of the water storage tank is fixedly connected with a pumping pump, the output end of the pumping pump is fixedly connected with a flow divider, the left and right sides of the flow divider are both fixedly connected with water pipes, and the other ends of the water pipes are fixedly connected to the outside of the spray head.
[0010] As a further description of the above technical solutions:
[0011] The quantitative assembly includes a cylinder, the outside of which is fixedly connected to the outside left side of the reactor, the driving end of the cylinder is fixedly connected with a push rod, the end of the push rod away from the cylinder is fixedly connected with a sliding plate, the outside of the sliding plate is provided with a feeding port, the inside left side of the reactor is fixedly connected with two limiting rods, and the proximal ends of the two limiting rods are both provided with limiting grooves.
[0012] As a further description of the above technical solutions:
[0013] The front and rear ends of the sliding plate are slidably connected in the inside of the two limiting grooves, and the bottom of the sliding plate is fixedly connected with a feeder.
[0014] As a further description of the above technical solutions:
[0015] The inside left side of the reactor is fixedly connected with a baffle, the bottom of the feeder is slidably connected to the top of the baffle, the inside left side of the reactor is fixedly connected with a feeding pipe, and the bottom end of the feeding pipe is attached to the top of the feeding port.
[0016] As a further description of the above technical solutions:
[0017] The stirring assembly includes a protective shell, the top of which is fixedly connected to the bottom of the reactor, and the inside of the protective shell is fixedly connected with a second motor.
[0018] As a further description of the above technical solutions:
[0019] The driving end of the second motor is fixedly connected with a rotating rod, and the outside of the rotating rod is fixedly connected with a plurality of stirring rods.
[0020] As a further description of the above technical solutions:
[0021] The outside of the reactor is fixedly connected with a fixing frame, the top right side of the reactor is fixedly connected with a water inlet, and the bottom of the reactor is fixedly connected with an electronic valve.
[0022] The utility model has the advantages of:
[0023] 1. The utility model discloses a start motor drives eccentric wheel to rotate, when eccentric wheel can let push rod drag drive block move back and forth in the process of rotation, when drive block moves back and forth in the process can drag mobile pole and drive other two drive blocks to contract or spread, realize can ensure that each corner in the reaction kettle is washed evenly, and there is no cleaning dead angle, guarantee the cleaning effect, through sufficient coverage, can improve the utilization of cleaning agent, reduces cleaning agent waste.
[0024] 2. The utility model discloses a cylinder promotes push rod to move, when push rod can drive sliding plate to move in the process of moving to make the feeder fixed at the bottom of sliding plate can also move, realized can accurate control reaction's proportion, make chemical reaction according to the expected stoichiometric relation, ensure the high efficiency of reaction and the stability of product quality, avoid material waste, accurate delivery reduces the cost increase due to material excess or deficiency, also be favorable to environmental protection. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is the three -dimensional schematic view of chemical reaction kettle with cleaning structure that the utility model proposes;
[0026] Figure 2 It is the structure schematic diagram of extraction pump of chemical reaction kettle with cleaning structure that the utility model proposes;
[0027] Figure 3 It is the structure schematic diagram of baffle of chemical reaction kettle with cleaning structure that the utility model proposes;
[0028] Figure 4 It is the structure schematic diagram of push rod of chemical reaction kettle with cleaning structure that the utility model proposes;
[0029] Figure 5 It is the structure schematic diagram of sliding plate of chemical reaction kettle with cleaning structure that the utility model proposes;
[0030] Figure 6 It is the structure schematic diagram of electronic valve of chemical reaction kettle with cleaning structure that the utility model proposes.
[0031] LEGEND:
[0032] 1, reactor; 2, fixed frame; 3, water inlet; 4, water storage tank; 5, extraction pump; 6, flow divider; 7, water pipe; 8, motor one; 9, eccentric wheel; 10, push rod; 11, driving block; 12, moving rod; 13, sliding block; 14, nozzle; 15, circular groove; 16, air cylinder; 17, push rod; 18, sliding plate; 19, feeding port; 20, limiting rod; 21, limiting groove; 22, feeder; 23, baffle; 24, blanking tube; 25, protective shell; 26, motor two; 27, rotating rod; 28, stirring rod; 29, electronic valve. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0034] Referring to Figures 1 to 3 An embodiment provided by the utility model: the chemical reaction kettle with cleaning structure, including reactor 1, reactor 1 can provide installation and fixation for subsequent workpiece, and can be processed inside subsequently, the external fixed connection of reactor 1 is provided with fixed frame 2, the fixed frame 2 can provide stable support structure for reactor 1, ensure that it does not easily shake or displace in the running process, guarantee the safety and stability of reaction and cleaning work, the right side top of reactor 1 is fixedly connected with water inlet 3, through this water inlet 3, water source or other related liquid medium can be conveniently introduced into reactor 1.
[0035] The top of reactor 1 is fixedly connected with the supply assembly for providing water source for subsequent workpiece, and the supply assembly includes a water storage tank 4, the bottom of the water storage tank 4 is fixedly connected to the top of the reactor 1, the water storage tank 4 is used as a container for storing cleaning water, the front end of the water storage tank 4 is fixedly connected with an extraction pump 5, the extraction pump 5 can generate enough power to extract water in the water storage tank 4, the output end of the extraction pump 5 is fixedly connected with a flow divider 6, the flow divider 6 can reasonably distribute the water flow sent by the extraction pump 5, to ensure that the water flow uniformly flows to different positions, the left and right sides of the flow divider 6 are fixedly connected with water pipes 7, and the water pipes 7 bear the task of conveying the divided water flow to specific positions.
[0036] Referring to Figures 2 to 4The inner top end of the reactor 1 is fixedly connected with a motor 8, the motor 8 serves as a power source and can provide rotating power for some moving parts inside, the driving end of the motor 8 is fixedly connected with an eccentric wheel 9, the eccentric wheel 9 is driven to rotate eccentrically by the motor 8, and the eccentric rotation can convert the circular motion of the motor 8 into a specific linear motion or reciprocating motion form, the bottom of the eccentric wheel 9 is rotatably connected with a push rod 10, the push rod 10 will produce corresponding displacement change with the rotation of the eccentric wheel 9, and then transmit power downward, the other end of the push rod 10 is rotatably connected with a driving block 11, the driving block 11 plays a role of connecting and transmitting power, and transmits the movement of the push rod 10 to other components.
[0037] The inside of the driving block 11 is rotatably connected with two moving rods 12, the moving rods 12 can move reciprocatingly under the driving of the driving block 11, the top of the moving rod 12 is fixedly connected with a sliding block 13, the sliding block 13 can slide in a specific track, the bottom of the moving rod 12 is fixedly connected with a spray head 14, the other end of the water delivery pipe 7 is fixedly connected outside the spray head 14, the spray head 14 is a key component for realizing the spraying of cleaning liquid, and through the connection with the water delivery pipe 7 and under the driving of the moving rod 12, the spray head 14 can move reciprocatingly inside the reactor 1, so as to comprehensively clean the inside of the reactor 1, the inside of the reactor 1 is provided with two circular grooves 15 at the top end, the outside of the sliding block 13 is slidably connected inside the circular grooves 15, and the circular grooves 15 provide an accurate sliding track for the sliding block 13, so that the whole moving and spraying structure can stably and orderly run.
[0038] Referring to Figure 3 and Figure 5 The outside left side of the reactor 1 is fixedly connected with a quantitative assembly for material conveying, the quantitative assembly comprises a gas cylinder 16, the outside of the gas cylinder 16 is fixedly connected to the outside left side of the reactor 1, and the gas cylinder 16 can drive the subsequent workpiece to move, the driving end of the gas cylinder 16 is fixedly connected with a push rod 17, the end of the push rod 17 away from the gas cylinder 16 is fixedly connected with a sliding plate 18, the push rod 17 can be pushed to move by the gas cylinder 16, so that the sliding plate 18 can be pushed by the push rod 17, and the outside of the sliding plate 18 is provided with a feeding port 19, and the feeding port 19 is a channel for the material to enter the inside of the reactor 1.
[0039] The left side of the inside of the reactor 1 is fixedly connected with two limiting rods 20, and the proximal end of the two limiting rods 20 is provided with a limiting groove 21. The limiting rod 20 and the limiting groove 21 can limit the subsequent workpiece. The front and rear ends of the sliding plate 18 are respectively slidably connected in the inside of the two limiting grooves 21. The limiting groove 21 cooperates with the front and rear ends of the sliding plate 18, so that the sliding plate 18 can only stably slide in the direction of the limiting groove 21, avoiding deviation or shaking, ensuring the accuracy of material transmission. The bottom of the sliding plate 18 is fixedly connected with a feeder 22. The feeder 22 is responsible for conveying materials from the outside to a specific position in the reactor 1. Under the driving of the sliding plate 18, the materials can be accurately sent to the designated area.
[0040] The left side of the inside of the reactor 1 is fixedly connected with a baffle 23. The baffle 23 can block and guide the material, preventing the material from scattering or flowing in the wrong direction during the conveying process. The bottom of the feeder 22 is slidably connected to the top of the baffle 23, so that the feeder 22 can work cooperatively with the baffle 23 during movement, ensuring that the material can smoothly enter the inside of the reactor 1. The left side of the inside of the reactor 1 is fixedly connected with a discharge pipe 24. The bottom end of the discharge pipe 24 is in close contact with the top of the feeding port 19. The discharge pipe 24 serves as the final channel for the material to enter the reactor 1. Its bottom end is in close contact with the top of the feeding port 19, ensuring that the material can accurately enter the discharge pipe 24 from the feeding port 19 and finally enter the inside of the reactor 1 for reaction.
[0041] Referring to Figure 3 and Figure 6 The bottom of the reactor 1 is fixedly connected with a stirring assembly for mixing the material and water. The stirring assembly includes a protective shell 25 fixedly connected to the bottom of the reactor 1. The inside of the protective shell 25 is fixedly connected with a motor 26. The protective shell 25 can protect the motor 26 from damage. The driving end of the motor 26 is fixedly connected with a rotating rod 27. The motor 26 can drive the rotating rod 27 to rotate. The outside of the rotating rod 27 is fixedly connected with a plurality of stirring rods 28. When the rotating rod 27 rotates, it can drive the stirring rods 28 to rotate, so that the water can be mixed with the material. The bottom of the reactor 1 is fixedly connected with an electronic valve 29. The electronic valve 29 can control the water flow or not.
[0042] Working principle: by adding material to the inside of the downpipe 24, when the material enters the inside of the downpipe 24, it will enter the inside of the feeder 22 through the feeding port 19, at this time by starting the air cylinder 16 to push the push rod 17 to move, when the push rod 17 moves, it can drive the sliding plate 18 to move so that the feeder 22 fixed at the bottom of the sliding plate 18 can also move, when the sliding plate 18 moves, the sliding plate 18 will additionally block the bottom of the downpipe 24, so that the material in the inside of the downpipe 24 will not leak, when the feeder 22 moves out of the top of the baffle 23, the bottom of the feeder 22 rotates The cover will have no fulcrum at the same time, the inside material can flush the cover, thereby causing the effect of quantitative feeding, the limiting groove 21 in the limiting rod 20 can effectively limit the moving position of the sliding plate 18, when the feeding is completed, the push rod 17 is pulled back by the air cylinder 16, so that the bottom of the downpipe 24 can be aligned with the sliding plate 18 and the feeder 22 again, which can achieve the effect of reloading, at this time, water is added to the inside of the water inlet 3 and mixed with the material, at this time, the motor 26 is started to drive the rotating rod 27 to rotate, when the rotating rod 27 rotates, it can drive the multiple stirring rods 28 fixed outside, so that the material can be fully mixed with water.
[0043] When the processing is completed, the inside of the reactor 1 needs to be cleaned, first, the water in the water storage tank 4 is extracted by the extraction pump 5, then the water is transmitted to the inside of the flow divider 6 by the extraction pump 5, and the water is transmitted to the two water delivery pipes 7 by the flow divider 6, and the two water delivery pipes 7 transmit the water to the spray head 14, at this time, the motor 8 is started to drive the eccentric wheel 9 to rotate, when the eccentric wheel 9 rotates, the push rod 10 pulls the driven block 11 to move forward and backward, when the driven block 11 moves forward and backward, it pulls the moving rod 12 to drive the other two driven blocks 11 to contract or expand, which can almost achieve the effect of reciprocating movement of the spray head 14, and the sliding block 13 can slide in the circular groove 15 to provide stability for the eccentric wheel 9 and the moving rod 12, and the spray head 14 can reciprocate and spray, which can clean the inside of the reactor 1 to the greatest extent, thereby achieving the cleaning effect.
[0044] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent replacement for some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A chemical reaction kettle with cleaning structure, comprising a reactor (1), characterized in that: The top of the reactor (1) is fixedly connected with a feeding assembly for providing water source for subsequent workpieces, the inner top end of the reactor (1) is fixedly connected with a motor one (8), the driving end of the motor one (8) is fixedly connected with an eccentric wheel (9), the bottom of the eccentric wheel (9) is rotatably connected with a pushing rod (10), the other end top of the pushing rod (10) is rotatably connected with a driving block (11), the inner of the driving block (11) is rotatably connected with two moving rods (12), the top of the moving rod (12) is fixedly connected with a sliding block (13), the bottom of the moving rod (12) is fixedly connected with a spray head (14), the inner top end of the reactor (1) is provided with two circular grooves (15), the outer of the sliding block (13) is slidably connected in the inner of the circular groove (15), the outer left side of the reactor (1) is fixedly connected with a quantitative assembly for material transmission, the bottom of the reactor (1) is fixedly connected with a stirring assembly for mixing material and water. 2.The chemical reaction kettle with a cleaning structure according to claim 1, wherein: The feeding assembly comprises a water storage tank (4), the bottom of the water storage tank (4) is fixedly connected with the top of the reactor (1), the front end of the water storage tank (4) is fixedly connected with a pumping pump (5), the output end of the pumping pump (5) is fixedly connected with a flow divider (6), the left and right sides of the flow divider (6) are fixedly connected with water pipes (7), the other end of the water pipe (7) is fixedly connected with the outer of the spray head (14).
3. The chemical reaction kettle with cleaning structure according to claim 2, characterized in that: The quantitative assembly comprises a pneumatic cylinder (16), the outer of the pneumatic cylinder (16) is fixedly connected with the outer left side of the reactor (1), the driving end of the pneumatic cylinder (16) is fixedly connected with a push rod (17), the end, away from the pneumatic cylinder (16), of the push rod (17) is fixedly connected with a sliding plate (18), the outer of the sliding plate (18) is provided with a feeding port (19), the inner left side of the reactor (1) is fixedly connected with two limiting rods (20), the proximal end of the two limiting rods (20) is provided with a limiting groove (21).
4. The chemical reaction kettle with cleaning structure according to claim 3, characterized in that: The front and rear ends of the sliding plate (18) are slidably connected in the inner of the two limiting grooves (21), the bottom of the sliding plate (18) is fixedly connected with a feeder (22).
5. The chemical reaction kettle with cleaning structure according to claim 4, characterized in that: The inner left side of the reactor (1) is fixedly connected with a baffle (23), the bottom of the feeder (22) is slidably connected with the top of the baffle (23), the left inner of the reactor (1) is fixedly connected with a discharging pipe (24), the bottom end of the discharging pipe (24) is attached with the top of the feeding port (19). 6.The chemical reaction kettle with a cleaning structure according to claim 1, characterized in that: The stirring assembly comprises a protective shell (25), the top of the protective shell (25) is fixedly connected with the bottom of the reactor (1), the inner of the protective shell (25) is fixedly connected with a motor two (26).
7. The chemical reaction kettle with cleaning structure according to claim 6, characterized in that: The driving end of the motor two (26) is fixedly connected with a rotating rod (27), the outer of the rotating rod (27) is fixedly connected with a plurality of stirring rods (28). 8.The chemical reaction kettle with a cleaning structure according to claim 1, wherein: The reactor (1) is fixedly connected with a fixing frame (2) outside, the right top of the reactor (1) is fixedly connected with a water inlet (3), and the bottom of the reactor (1) is fixedly connected with an electronic valve (29).