TGIC efficient catalytic synthesis device

Abstract

The utility model relates to the technical field of catalytic synthesis equipment, in particular to a TGIC efficient catalytic synthesis device which comprises a heating bin, a catalytic cylinder body is arranged on one side of the heating bin, and a catalytic mechanism is arranged on one side of the catalytic cylinder body; through a belt transmission system of the first belt wheel, the belt and the second belt wheel and a meshing transmission system of the first gear, the second gear and the third gear, efficient transmission and reasonable distribution of power are achieved. Therefore, power can be dispersed to different parts from a single power source, such as a rotating shaft and a spiral transmission shaft, power support is provided for multiple operations, and the collaboration and the working efficiency of the whole mechanism are improved. The rotating shaft drives the stirring longitudinal rod and the stirring transverse rod to rotate, so that materials can be fully stirred in the catalysis cylinder body. The materials are mixed more uniformly in the stirring process, so that the situation that the concentration of local reactants is too high or too low is avoided, and the efficiency and uniformity of catalytic reaction are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of catalytic synthesis equipment, in particular to a TGIC efficient catalytic synthesis device. BACKGROUND

[0002] In the chemical industry, TGIC (triglycidyl isocyanurate) is an important fine chemical product with wide application in powder coatings, electrical insulation materials, composites, etc. However, the traditional TGIC synthesis method has many shortcomings, such as low synthesis efficiency, insufficient reaction, unstable product quality, etc. With the increasing demand for high-quality TGIC products in industrial production, and the increasingly stringent requirements for production efficiency and cost control, there is an urgent need for a more efficient and stable catalytic synthesis device to meet the needs of industry development.

[0003] For the related technology in the above, the inventor finds that the existing device has the following defects: the sealing performance of the existing device is generally poor. Many devices do not fully consider the sealing problem when designing, or only use simple sealing structure. With the use of the device, material leakage is likely to occur. This not only causes waste of materials, but also pollutes the surrounding environment. More importantly, external impurities can easily enter the reaction environment, destroy the reaction conditions, and cause the quality of the product to decrease. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, in order to solve the problems mentioned in the background art, the present application provides a TGIC efficient catalytic synthesis device.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a TGIC efficient catalytic synthesis device, comprising a heating bin, a catalytic cylinder body is arranged on one side of the heating bin, a catalytic mechanism is arranged on one side of the catalytic cylinder body;

[0006] The catalytic mechanism comprises a motor fixing plate, a servo motor, a first rubber wheel, a belt, a second rubber wheel, a first gear, a second gear, a rotating shaft, a third gear and a spiral conveying shaft, the motor fixing plate is fixedly installed on one side of the heating bin, the servo motor is fixedly installed on one side of the motor fixing plate, the output end of the servo motor is fixedly installed with the first rubber wheel, the first rubber wheel is driven by the belt on one side, the second rubber wheel is driven by the belt on one side, the first gear is fixedly installed on one side of the second rubber wheel, the second gear is meshed and driven on one side of the first gear, the third gear is meshed and driven on the other side of the first gear, the rotating shaft is fixedly installed on one side of the second gear, and the spiral conveying shaft is fixedly installed on one side of the third gear. The spiral conveying shaft can play a role in conveying materials during rotation, and push the flow of materials in the device.

[0007] Optionally, the catalytic mechanism further comprises a sealing side plate, a stirring horizontal rod, a stirring vertical rod, a broken material cone block, a cutting groove, a filter screen, a collection tank and a discharging pipe, the sealing side plate is fixedly installed on one side of the catalytic cylinder body, the stirring vertical rods are fixedly connected on one side of the rotating shaft, the broken material cone blocks are fixedly connected on one side of the rotating shaft, one side of the stirring vertical rod is fixedly connected with the stirring horizontal rod, the bottom of the stirring horizontal rod is movably connected with the filter screen, the side of the stirring horizontal rod is provided with the cutting groove, the bottom of the filter screen is provided with the collection tank, and the bottom of the collection tank is fixedly installed with the discharging pipe. The cutting groove is internally provided with transversely equidistantly arranged metal wires, the material can be cut, and the metal wires do not react with TGIC, so that the properties of the reaction substances are not affected during the treatment of the material.

[0008] Optionally, the collection tank is fixedly installed at the bottom of the catalytic cylinder body, the stirring horizontal rod is movably installed in the catalytic cylinder body, and the contact surface of the catalytic mechanism and the catalytic cylinder body is provided with a sealed cavity, and the inside of the cavity is filled with heat conducting oil.

[0009] Optionally, the curvature of the filter screen is the same as the curvature of the inner cavity of the catalytic cylinder body, and the collection tank is movably connected to one side of the spiral conveying shaft.

[0010] Optionally, the contact surface of the second gear and the sealing side plate is provided with a rotatable sealing ring, and the contact surface of the third gear and the sealing side plate is provided with a rotatable sealing ring.

[0011] Optionally, the broken material cone block is composed of three groups of sharp cone blocks, and each group of sharp cone blocks is equidistantly arranged.

[0012] Optionally, the cutting groove is internally provided with transversely equidistantly arranged metal wires, and the metal wires do not react with TGIC.

[0013] In summary, the present application has the following beneficial technical effects:

[0014] 1. The first pulley, the belt and the second pulley of the belt transmission system, and the first gear, the second gear and the third gear of the meshing transmission system realize efficient transmission and reasonable distribution of power. This makes the power dispersed from a single power source to different components, such as the rotating shaft and the spiral conveying shaft, providing power support for multiple operations, improving the synergy and working efficiency of the whole mechanism. The rotating shaft drives the stirring vertical rod and the stirring horizontal rod to rotate, so that the material can be fully stirred in the catalytic cylinder body. The stirring process makes the material mixing more uniform, avoids the situation that the local reaction concentration is too high or too low, and helps to improve the efficiency and uniformity of the catalytic reaction.

[0015] 2、The utility model discloses in using, the cutting groove on the stirring horizontal pole, inside is equipped with with TGIC does not take place the metal wire of horizontal equidistance arrangement, can carry out cutting processing to material, further refines material, make it more favor catalytic reaction. The radian of filter screen is same with the radian of catalytic cylinder body inner chamber, can screen material, ensure only the material that meets the requirement can pass, to the reaction product or the material of not complete reaction plays the role of separation screening, improves the purity and quality of product. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic diagram of equipment in the embodiment of the application;

[0017] Figure 2 It is the local structure schematic diagram of equipment in the embodiment of the application;

[0018] Figure 3 It is the local structure schematic diagram of catalytic mechanism in the embodiment of the application;

[0019] Figure 4 It is the local structure schematic diagram of catalytic mechanism in the embodiment of the application;

[0020] Reference signs: 1, heating bin;2, catalytic cylinder body;3, catalytic mechanism;301, motor fixed plate;302, servo motor;303, first leather wheel;304, belt;305, second leather wheel;306, first gear;307, second gear;308, rotating shaft;309, third gear;310, spiral conveying shaft;311, sealing side plate;312, stirring horizontal pole;313, stirring vertical pole;314, broken material cone block;315, cutting groove;316, filter screen;317, collection groove;318, blanking tube. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings Figures 1-4 The application is further explained.

[0022] The embodiment of the application discloses a TGIC high-efficiency catalytic synthesis device.

[0023] Please refer to Figure 1 A TGIC high-efficiency catalytic synthesis device, comprising a heating bin 1, one side of the heating bin 1 is provided with a catalytic cylinder body 2, one side of the catalytic cylinder body 2 is provided with a catalytic mechanism 3;

[0024] Please refer to Figures 2 to 4The catalytic mechanism 3 comprises a motor fixing plate 301, a servo motor 302, a first leather wheel 303, a belt 304, a second leather wheel 305, a first gear 306, a second gear 307, a rotating shaft 308, a third gear 309 and a spiral conveying shaft 310, the motor fixing plate 301 is fixedly installed on one side of the heating bin 1, one side of the motor fixing plate 301 is fixedly installed with the servo motor 302, the output end of the servo motor 302 is fixedly installed with the first leather wheel 303, one side of the first leather wheel 303 is driven with the belt 304, one side of the belt 304 is driven with the second leather wheel 305, one side of the second leather wheel 305 is fixedly installed with the first gear 306, one side of the first gear 306 is meshed and driven with the second gear 307, the other side of the first gear 306 is meshed and driven with the third gear 309, one side of the second gear 307 is fixedly installed with the rotating shaft 308, and one side of the third gear 309 is fixedly installed with the spiral conveying shaft 310.

[0025] The catalytic mechanism 3 further comprises a sealing side plate 311, a stirring horizontal rod 312, a stirring vertical rod 313, a broken material cone block 314, a cutting groove 315, a filter screen 316, a collection groove 317 and a discharging pipe 318, the sealing side plate 311 is fixedly installed on one side of the catalytic cylinder body 2, the stirring vertical rods 313 are all fixedly connected on one side of the rotating shaft 308, the broken material cone blocks 314 are all fixedly connected on one side of the rotating shaft 308, one side of the stirring vertical rod 313 is fixedly connected with the stirring horizontal rod 312, the bottom of the stirring horizontal rod 312 is movably connected with the filter screen 316, one side of the stirring horizontal rod 312 is provided with the cutting groove 315, the bottom of the filter screen 316 is provided with the collection groove 317, and the bottom of the collection groove 317 is fixedly installed with the discharging pipe 318.

[0026] The collection groove 317 is fixedly installed at the bottom of the catalytic cylinder body 2, the stirring horizontal rod 312 is movably installed in the inside of the catalytic cylinder body 2, and the contact surface between the catalytic mechanism 3 and the catalytic cylinder body 2 is provided with a sealed cavity, and the inside of the cavity is filled with heat-conducting oil.

[0027] The curvature of the filter screen 316 is the same as the curvature of the inner cavity of the catalytic cylinder body 2, and the collection groove 317 is movably connected on one side of the spiral conveying shaft 310.

[0028] The contact surface between the second gear 307 and the sealing side plate 311 is provided with a rotatable sealing ring, and the contact surface between the third gear 309 and the sealing side plate 311 is provided with a rotatable sealing ring.

[0029] The broken material cone block 314 is composed of three groups of sharp cone blocks, and each group of sharp cone blocks is equidistantly arranged.

[0030] The inside of the cutting groove 315 is provided with metal wires arranged transversely and equidistantly, and the metal wires do not react with TGIC.

[0031] It needs to be further explained that:

[0032] Power transmission and distribution: The core part of mechanism 3 is its power system first. The servo motor 302 as a power source, the output power through the first pulley 303, belt 304 and the second pulley 305 formed by the belt drive, the power transmission to the first gear 306. The first gear 306 is in meshing transmission, the power is transmitted to the second gear 307 and the third gear 309 respectively, thereby realizing the efficient transmission and reasonable distribution of power. This process ensures that the subsequent different components can be orderly operated according to their required rotating speed and torque, providing sufficient and stable power support for various operations of the whole catalytic mechanism, so that each component can work cooperatively, providing a power basis for the catalytic synthesis process.

[0033] Material processing and reaction promotion: In terms of material processing, the rotating shaft 308 rotates under the drive of the second gear 307, while the stirring vertical rod 313 and the broken material cone block 314 also rotate. The stirring vertical rod 313 and the stirring horizontal rod 312 cooperate with each other to stir the material in the catalytic cylinder body, so that the material is uniformly mixed and the consistency of the reaction conditions is ensured. The broken material cone block 314 can crush the material to increase the surface area of the material, which is beneficial to the better participation of the material in the catalytic reaction. The cutting groove 315 on the stirring horizontal rod 312 uses the internal metal wire to cut the material, further refining the material, ensuring that the material is in a suitable state, and greatly improving the efficiency of the catalytic reaction.

[0034] Material screening, conveying and sealing: The filter screen 316 cooperates with the stirring horizontal rod 312, and its arc is the same as the arc of the inner cavity of the catalytic cylinder body 2, which can screen the material to ensure the accuracy of the reaction process. The collection groove 317 can collect the material filtered by the filter screen to avoid the disordered distribution of the material. At the same time, the spiral conveying shaft 310 driven by the third gear 309 can convey the material to ensure the orderly flow of the material. In addition, the sealing side plate 311 and its rotatable sealing ring on the contact surface with the second gear 307 and the third gear 309 ensure the sealing of the whole mechanism, prevent the leakage of the material and the entry of foreign matter from the outside, provide a stable internal environment for the catalytic reaction, and ensure the efficient and stable operation of the whole catalytic synthesis device.

[0035] The working principle of the above embodiment is as follows:

[0036] Firstly, the heating bin 1 starts to work to provide the required heat for the whole device, which is transferred to the catalytic cylinder body 2 and the internal catalytic mechanism 3 to create a suitable reaction environment. At the same time, the servo motor 302 starts to output power as the power source of the whole catalytic mechanism 3. The servo motor 302 drives the first pulley 303 to rotate, and the first pulley 303 drives the second pulley 305 to rotate through the belt 304, thereby driving the first gear 306 to rotate.

[0037] Secondly, the rotation of the first gear 306 drives the second gear 307 and the third gear 309 to rotate through meshing transmission. The second gear 307 drives the rotating shaft 308 to rotate, and the stirring vertical rod 313 and the crushing cone block 314 on the rotating shaft 308 rotate accordingly. The stirring vertical rod 313 and the stirring horizontal rod 312 stir the material in the catalytic cylinder body 2, so that the material is fully mixed and the uniformity of the reaction is ensured. The crushing cone block 314 crushes the material into smaller particles, increases the surface area of the material, and creates better conditions for catalytic reaction. The metal wire in the cutting groove 315 on the stirring horizontal rod 312 cuts the material, further refining the material, making it more conducive to the progress of the catalytic reaction.

[0038] Then, the third gear 309 drives the spiral conveying shaft 310 to rotate, and the spiral conveying shaft 310 starts to transport the material, ensuring the orderly flow of the material in the device, preventing the material from piling up and clogging, and enabling the material to continuously participate in the reaction process. In the process of stirring and crushing and cutting, the material is fully contacted in the catalytic cylinder body 2 and catalytically reacts under suitable temperature and environment.

[0039] Next, during the reaction process, the filter screen 316 starts to play a role, its arc is the same as the arc of the inner cavity of the catalytic cylinder body 2, and it screens the material, passes the required product or part of the material through the filter screen 316, and makes them fall into the collection tank 317, thereby separating materials in different states.

[0040] Finally, the collection tank 317 collects the screened material, which can be discharged from the device through the discharge pipe 318, completing the entire material processing and catalytic synthesis process. During the entire process, the sealing side plate 311 and the rotatable sealing ring on the contact surface between the second gear 307 and the third gear 309 and the sealing side plate 311 ensure the sealing of the entire mechanism, prevent the material from leaking and external impurities from entering, and ensure the stable progress of the reaction.

[0041] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A TGIC high-efficiency catalytic synthesis device, comprising a heating bin (1), characterized in that: One side of the heating bin (1) is provided with a catalytic cylinder body (2), one side of the catalytic cylinder body (2) is provided with a catalytic mechanism (3); The catalytic mechanism (3) comprises a motor fixing plate (301), a servo motor (302), a first leather wheel (303), a belt (304), a second leather wheel (305), a first gear (306), a second gear (307), a rotating shaft (308), a third gear (309) and a spiral conveying shaft (310), one side of the motor fixing plate (301) is fixedly installed, one side of the motor fixing plate (301) is fixedly installed with the servo motor (302), the output end of the servo motor (302) is fixedly installed with the first leather wheel (303), one side of the first leather wheel (303) is driven by the belt (304), one side of the belt (304) is driven by the second leather wheel (305), one side of the second leather wheel (305) is fixedly installed with the first gear (306), one side of the first gear (306) is meshed and driven by the second gear (307), the other side of the first gear (306) is meshed and driven by the third gear (309), one side of the second gear (307) is fixedly installed with the rotating shaft (308), one side of the third gear (309) is fixedly installed with the spiral conveying shaft (310).

2. The TGIC high-efficiency catalytic synthesis device according to claim 1, characterized in that: The catalytic mechanism (3) further comprises a sealing side plate (311), a stirring horizontal rod (312), a stirring vertical rod (313), a broken material cone block (314), a cutting groove (315), a filter screen (316), a collection groove (317) and a discharging pipe (318), the sealing side plate (311) is fixedly installed on one side of the catalytic cylinder body (2), the stirring vertical rod (313) is fixedly connected on one side of the rotating shaft (308), the broken material cone block (314) is fixedly connected on one side of the rotating shaft (308), one side of the stirring vertical rod (313) is fixedly connected with the stirring horizontal rod (312), the bottom of the stirring horizontal rod (312) is movably connected with the filter screen (316), one side of the stirring horizontal rod (312) is provided with the cutting groove (315), the bottom of the filter screen (316) is provided with the collection groove (317), and the bottom of the collection groove (317) is fixedly installed with the discharging pipe (318).

3. The TGIC high-efficiency catalytic synthesis device according to claim 2, characterized in that: The collection groove (317) is fixedly installed at the bottom of the catalytic cylinder body (2), the stirring horizontal rod (312) is movably installed in the catalytic cylinder body (2), and a sealed cavity is formed on the contact surface between the catalytic mechanism (3) and the catalytic cylinder body (2), and the cavity is filled with heat conducting oil.

4. The TGIC high-efficiency catalytic synthesis device according to claim 2, characterized in that: The curvature of the filter screen (316) is the same as the curvature of the inner cavity of the catalytic cylinder body (2), and the collection groove (317) is movably connected on one side of the spiral conveying shaft (310).

5. The TGIC high-efficiency catalytic synthesis device according to claim 1, characterized in that: The contact surface between the second gear (307) and the sealing side plate (311) is provided with a rotatable sealing ring, and the contact surface between the third gear (309) and the sealing side plate (311) is provided with a rotatable sealing ring.

6. The TGIC high-efficiency catalytic synthesis device according to claim 2, characterized in that: The broken material cone block (314) is composed of three groups of pointed cone blocks, and each group of pointed cone blocks is arranged equidistantly.

7. The TGIC high-efficiency catalytic synthesis device according to claim 2, characterized in that: The cutting groove (315) is internally provided with transversely equidistantly arranged metal wires, and the metal wires do not react with TGIC.

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