Servo flat shovel blade unit for edge sealing process
By adjusting the slide and feeding mechanism of the servo flat scraper unit, the problem of scratching the sheet metal caused by the non-adjustable spacing of the scraper units is solved. Adaptive scraping and automated operation for edge strips of different thicknesses are realized, improving the surface integrity of the sheet metal and the user experience.
Patent Information
- Application Number
- CN202422774388.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing scraper unit used for edge banding cannot adjust the distance between the mold and the scraper, which causes the scraper to scratch the board when scraping edge strips of different thicknesses, affecting the integrity of the board surface. At the same time, the support structure is simple with only one station that requires manual adjustment, resulting in a poor operating experience.
A servo flat scraper unit is designed. The scraper position is adjusted by adjusting the slide table and the lead screw module. Combined with the vertical and horizontal feed mechanisms, it can achieve adaptive scraping of side strips with different thicknesses. Automatic feeding and retraction functions are achieved by cylinder drive.
Ensure the integrity of the board surface, improve the level of automation in operation, and enhance the operating experience for staff.
Smart Images

Figure CN223465179U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to edge banding machine technical field, especially a kind of servo flat spade knife unit for edge banding process. BACKGROUND
[0002] In plate edge banding process, with the diversification of product processing, more and more special plate material puts forward higher requirements to edge banding process, such as some high-quality plate material requires that the line strip on edge banding is smoothly transitioned, and the beauty is enhanced, especially some high-grade furniture, the requirement of product is increasingly strict;It is more and more important to remove the edge glue line function of plate, and transition smooth is one of the important conditions to reflect the performance of edge banding machine, the existing spade knife unit for edge banding process can basically meet the use demand of daily processing, but the spacing between die and spade knife cannot be adjusted in processing process, and the spade knife causes scratch to plate in the process of scraping silk to different thickness edge band, so as to affect the integrity of plate surface;At the same time, the support structure of spade knife unit is simple, and there is only one processing station, and manual feeding control is needed in working process, which affects the operation experience of staff;Therefore, it is necessary to design a servo flat spade knife unit for edge banding process. SUMMARY
[0003] The utility model aims at providing a kind of servo flat spade knife unit for edge banding process, to solve the spacing between die and spade knife cannot be adjusted in processing process, and the spade knife causes scratch to plate in the process of scraping silk to different thickness edge band, so as to affect the integrity of plate surface;At the same time, the support structure of spade knife unit is simple, and there is only one processing station, and manual feeding control is needed in working process, which affects the operation experience of staff.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: A kind of servo flat shovel knife unit for edge sealing process, including horizontal seat, stand, rely on mould adjusting block, support shell, adjusting mechanism, horizontal feed mechanism, vertical feed mechanism, scraping piece, horizontal rely on mould, vertical rely on mould, blow silk block, guide silk cover and mounting bottom plate, the top of the horizontal seat is symmetrically provided with stand, and rely on mould adjusting block is arranged between stand, and support shell is fixedly connected on rely on mould adjusting block, the side of support shell is fixedly connected with the adjusting shell in adjusting mechanism, the side of adjusting shell is provided with adjusting motor, the output end of adjusting motor is connected with screw module in cooperation, screw module is connected on adjusting sliding table in cooperation, and the top of adjusting sliding table is fixedly installed with scraping piece;Horizontal rely on mould and vertical rely on mould are respectively provided on rely on mould adjusting block, and blow silk block is fixedly connected on the side of rely on mould adjusting block, guide silk cover is provided on rely on mould adjusting block, and guide silk cover is located between horizontal rely on mould and vertical rely on mould;The bottom of the horizontal seat is symmetrically provided with horizontal sliding block in horizontal feed mechanism, and horizontal feed mechanism is fixed on vertical seat in vertical feed mechanism.
[0005] As a further technical scheme of the utility model, the adjusting mechanism is composed of an adjusting shell, an adjusting motor, an adjusting guide rail and an adjusting sliding table, the adjusting sliding table is slidingly connected to the adjusting guide rail, and the adjusting guide rail is symmetrically fixed to the top of the support shell.
[0006] As a further technical scheme of the utility model, the horizontal feed mechanism is composed of a horizontal sliding block, a horizontal cylinder, a first support, a horizontal guide rod and a horizontal guide rail, the horizontal sliding block is slidingly connected to the horizontal guide rail, and the horizontal guide rail is symmetrically fixed to the first support.
[0007] As a further technical scheme of the utility model, the horizontal guide rod is slidingly connected to the through hole symmetrically formed in the first support, one end of the horizontal guide rod is fixed to the horizontal seat, the horizontal cylinder is fixedly connected to the side of the first support, the output end of the horizontal cylinder is fixedly connected to the horizontal seat through the first support, and the first support is fixed to the vertical seat.
[0008] As a further technical scheme of the utility model, the vertical feed mechanism is composed of a vertical seat, a vertical sliding block, a second support, a vertical guide rod, a vertical cylinder and a vertical guide rail, the vertical sliding block is symmetrically arranged on the vertical seat, and the vertical sliding block is slidingly connected to the vertical guide rail.
[0009] As a further technical scheme of the utility model, the vertical guide rail is symmetrically fixed to the mounting bottom plate, and the second support is fixedly connected to the bottom of the side of the mounting bottom plate.
[0010] As a further technical scheme of the utility model, the bottom of the second support is fixedly connected with a vertical air cylinder, the output end of the vertical air cylinder is fixedly connected on the first support, a vertical guide rod is slidably connected in the through hole symmetrically arranged on the second support, and the top end of the vertical guide rod is fixed on the vertical seat.
[0011] The servo flat shovel knife unit for the edge sealing process has the advantages that the scraping piece is supported by the adjusting sliding platform, the adjusting motor drives the screw rod module in the adjusting shell to operate so that the adjusting sliding platform moves along the adjusting guide rail to approach or move away from the horizontal mold on the mold adjusting block, the scraping position of the edge band with different thicknesses can be applied, the knife tip of the scraping piece only scrapes the glue line without damaging the plate during operation, the integrity of the plate surface is ensured, the product is more perfect, the vertical feeding mechanism on the mounting bottom plate supports the horizontal feeding mechanism, the horizontal feeding mechanism supports the horizontal seat, the first support and the vertical seat can be driven by the vertical air cylinder to move up and down along the vertical guide rail, the horizontal air cylinder drives the horizontal seat to move along the horizontal guide rail, the function of advancing during work and retreating during non-work of the unit is realized, two positions of work and non-work of the mold are provided, and the operation experience of the workers is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical schemes in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0013] Figure 1 It is the three-dimensional drawing of the overall structure of the utility model;
[0014] Figure 2 It is the assembly position schematic view of the vertical air cylinder in the utility model;
[0015] Figure 3 It is the three-dimensional drawing of part structure of the utility model;
[0016] Figure 4 It is Figure 3 It is the local enlarged view of area A in the utility model.
[0017] In the figure: 1, horizontal seat; 2, vertical plate; 3, profile adjustment block; 4, support shell; 5, adjustment mechanism; 6, horizontal feeding mechanism; 7, vertical feeding mechanism; 8, scraping piece; 9, horizontal profile; 10, vertical profile; 11, blowing piece; 12, wire guide cover; 13, mounting bottom plate; 51, adjustment shell; 52, adjustment motor; 53, adjustment guide rail; 54, adjustment sliding table; 61, horizontal sliding block; 62, horizontal air cylinder; 63, first support; 64, horizontal guide rod; 65, horizontal guide rail; 71, vertical seat; 72, vertical sliding block; 73, second support; 74, vertical guide rod; 75, vertical air cylinder; 76, vertical guide rail. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] In the description of the present application, it should be noted that, unless explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0020] Please refer to the drawings Figure 1 - the drawings Figure 4The utility model provides a kind of embodiment for edge processing's servo flat shovel knife unit, including horizontal seat 1, stand 2, rely on mould adjusting block 3, support shell 4, adjusting mechanism 5, horizontal feed mechanism 6, vertical feed mechanism 7, scraping piece 8, horizontal mould 9, vertical mould 10, blow silk block 11, guide silk cover 12 and installation bottom plate 13, the top of horizontal seat 1 is symmetrically provided with stand 2, and stand 2 is provided with rely on mould adjusting block 3, and rely on mould adjusting block 3 is fixedly connected with support shell 4, the side of support shell 4 is fixedly connected with the adjusting shell 51 in adjusting mechanism 5, the side of adjusting shell 51 is provided with adjusting motor 52, the output end of adjusting motor 52 is connected with screw module, and screw module is connected on adjusting sliding platform 54, and the top of adjusting sliding platform 54 is fixedly installed with scraping piece 8;Rely on mould adjusting block 3 is provided with horizontal mould 9 and vertical mould 10 respectively, and the side of rely on mould adjusting block 3 is fixedly connected with blow silk block 11, and rely on mould adjusting block 3 is provided with guide silk cover 12, and guide silk cover 12 is between horizontal mould 9 and vertical mould 10;The bottom of horizontal seat 1 is symmetrically provided with horizontal sliding block 61 in horizontal feed mechanism 6, and horizontal feed mechanism 6 is fixed on vertical seat 71 in vertical feed mechanism 7, adjusting mechanism 5 is composed of adjusting shell 51, adjusting motor 52, adjusting guide rail 53 and adjusting sliding platform 54, adjusting sliding platform 54 is slidably connected on adjusting guide rail 53, and adjusting guide rail 53 is symmetrically fixed on the top of support shell 4;Horizontal feed mechanism 6 is composed of horizontal sliding block 61, horizontal cylinder 62, first support 63, horizontal guide rod 64 and horizontal guide rail 65, horizontal sliding block 61 is slidably connected on horizontal guide rail 65, and horizontal guide rail 65 is symmetrically fixed on first support 63;Horizontal guide rod 64 is slidably connected in the through hole symmetrically opened on first support 63, and one end of horizontal guide rod 64 is fixed on horizontal seat 1, the side of first support 63 is fixedly connected with horizontal cylinder 62, and the output end of horizontal cylinder 62 is fixedly connected on horizontal seat 1 through first support 63, and first support 63 is fixedly connected on vertical seat 71;Vertical feed mechanism 7 is composed of vertical seat 71, vertical sliding block 72, second support 73, vertical guide rod 74, vertical cylinder 75 and vertical guide rail 76, vertical seat 71 is symmetrically provided with vertical sliding block 72, and vertical sliding block 72 is slidably connected on vertical guide rail 76;Vertical guide rail 76 is symmetrically fixed on installation bottom plate 13, and the bottom of the side of installation bottom plate 13 is fixedly connected with second support 73;The bottom of second support 73 is fixedly connected with vertical cylinder 75, the output end of vertical cylinder 75 is fixedly connected on first support 63, vertical guide rod 74 is slidably connected in the through hole symmetrically opened on second support 73, and the top end of vertical guide rod 74 is fixed on vertical seat 71, and vertical guide rod 74 is used for the position of vertical seat 71 to move up and down Limit, guarantee the operation stability of structure;
[0021] Specifically, in use, the scraper 8 is supported by the adjusting slide 54, and the adjusting slide 54 is driven to move along the adjusting guide rail 53 to approach or move away from the horizontal rest 9 on the rest block 3 by adjusting the screw module in the adjusting shell 51 driven by the adjusting motor 52, so that the scraper position of the edge strip of different thicknesses can be adjusted, and the cutting edge of the scraper 8 only cuts the glue line without damaging the plate during operation, so that the integrity of the plate surface is ensured, and the product is more perfect; the horizontal feed mechanism 6 is used to support the horizontal seat 1, and the vertical feed mechanism 7 on the mounting plate 13 is used to support the horizontal feed mechanism 6, the first support 63 and the vertical seat 71 can be driven to move up and down along the vertical guide rail 76 by the vertical cylinder 75, and the horizontal seat 1 can be driven to move along the horizontal guide rail 65 by the horizontal cylinder 62, so that the function of advancing during work and retreating during non-work of the unit is realized, two positions of work and non-work of the rest block are provided, and the operation experience of the workers is improved.
[0022] In the description of the present application, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0023] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separated, and the components displayed as units can or can not be physical units, that is, they can be located in one place, or distributed on multiple network units. Part or all of the modules can be selected to achieve the purpose of the embodiment scheme according to actual needs. Those skilled in the art can understand and implement without creative labor.
[0024] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A servo flat skiving unit for edge processing, comprising a horizontal seat (1), a vertical plate (2), a profile adjusting block (3), a support shell (4), an adjusting mechanism (5), a horizontal feed mechanism (6), a vertical feed mechanism (7), a skiving blade (8), a horizontal profile (9), a vertical profile (10), a blowing block (11), a wire guide cover (12) and a mounting base plate (13), characterized in that: The top of the horizontal seat (1) is symmetrically provided with vertical plates (2), and the vertical plates (2) are provided with a die adjusting block (3), the die adjusting block (3) is fixedly connected with a supporting shell (4), one side of the supporting shell (4) is fixedly connected with an adjusting mechanism (5) adjusting shell (51), one side of the adjusting shell (51) is provided with an adjusting motor (52), the output end of the adjusting motor (52) is matched with a lead screw module, the lead screw module is matched and connected on the adjusting sliding table (54), and the top of the adjusting sliding table (54) is fixedly installed with a scraping piece (8); the die adjusting block (3) is respectively provided with a horizontal die (9) and a vertical die (10), one side of the die adjusting block (3) is fixedly connected with a blowing silk block (11), the die adjusting block (3) is provided with a wire guide cover (12), and the wire guide cover (12) is located between the horizontal die (9) and the vertical die (10); the bottom of the horizontal seat (1) is symmetrically provided with a horizontal sliding block (61) in the horizontal feeding mechanism (6), and the horizontal feeding mechanism (6) is fixed on the vertical seat (71) in the vertical feeding mechanism (7).
2. A servo flat skimmer unit for an edge finishing process according to claim 1, characterized in that: The adjusting mechanism (5) is composed of an adjusting shell (51), an adjusting motor (52), an adjusting guide rail (53) and an adjusting sliding table (54), the adjusting sliding table (54) is slidingly connected on the adjusting guide rail (53), and the adjusting guide rail (53) is symmetrically fixed on the top of the supporting shell (4).
3. A servo flat skimmer unit for an edge finishing process as defined in claim 1, wherein: The horizontal feeding mechanism (6) is composed of a horizontal sliding block (61), a horizontal cylinder (62), a first support (63), a horizontal guide rod (64) and a horizontal guide rail (65), the horizontal sliding block (61) is slidingly connected on the horizontal guide rail (65), and the horizontal guide rail (65) is symmetrically fixed on the first support (63).
4. A servo flat skimmer unit for an edge finishing process according to claim 3, characterized in that: The horizontal guide rod (64) is slidingly connected in the through hole symmetrically opened on the first support (63), one end of the horizontal guide rod (64) is fixed on the horizontal seat (1), one side of the first support (63) is fixedly connected with a horizontal cylinder (62), and the output end of the horizontal cylinder (62) is fixedly connected on the horizontal seat (1) through the first support (63), and the first support (63) is fixedly connected on the vertical seat (71).
5. A servo flat skimmer unit for edge finishing process as claimed in claim 1 wherein: The vertical feeding mechanism (7) is composed of a vertical seat (71), a vertical sliding block (72), a second support (73), a vertical guide rod (74), a vertical cylinder (75) and a vertical guide rail (76), the vertical seat (71) is symmetrically provided with a vertical sliding block (72), and the vertical sliding block (72) is slidingly connected on the vertical guide rail (76).
6. A servo flat skimmer unit for an edge finishing process according to claim 5, characterized in that: The vertical guide rail (76) is symmetrically fixed on the mounting bottom plate (13), and one side of the mounting bottom plate (13) is fixedly connected with a second support (73).
7. A servo flat skimmer unit for an edge finishing process according to claim 6, characterized in that: The bottom of the second support (73) is fixedly connected with a vertical cylinder (75), the output end of the vertical cylinder (75) is fixedly connected on the first support (63), and the vertical guide rod (74) is slidingly connected in the through hole symmetrically opened on the second support (73), and the top end of the vertical guide rod (74) is fixed on the vertical seat (71).