PCB hot riveting welding equipment of automobile battery

By designing automated hot riveting welding equipment, combined with height testing and visual inspection, the problem of existing equipment being unable to detect hot riveting points and PCB board positions was solved, achieving efficient riveting quality control and automated production.

CN223465679UActive Publication Date: 2025-10-24KUNSHAN UNIMATIC-HEXIN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422870541.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-24
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing hot riveting welding equipment has a single function and cannot detect the height of the hot riveting points and the position of the PCB board in the battery casing, making it difficult to identify defective products.

Method used

A hot riveting welding equipment for automotive battery PCB boards has been designed, which includes a conveyor, turntable, positioning seat, handling mechanism, height testing mechanism, visual testing mechanism and hot riveting mechanism. Height and visual inspection are performed through an automated process to ensure the riveting quality.

Benefits of technology

It realizes the automated quality control of the PCB board hot riveting process, reduces the manual labor, improves the work efficiency, and ensures the riveting quality of the product through multiple tests.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PCB hot riveting welding device of an automobile battery, and belongs to the technical field of hot riveting welding. A machine table; the conveying device is fixedly connected to the top end of the machine table; the rotary table is fixedly connected to the top end of the machine table; the four positioning seats are fixedly connected to the rotary table; the portal frame is fixedly connected to the top end of the machine table; the carrying mechanism is arranged at one side end of the portal frame and is used for carrying the products from the conveying device to the four positioning seats; the height testing mechanism is arranged at the top end of the machine table and used for testing the heights of the products on the four positioning seats; the fixed column is fixedly connected to one side end of the portal frame; according to the utility model, when the equipment is used for carrying out hot riveting welding on a PCB (Printed Circuit Board) in an automobile battery, height and visual inspection is carried out before and after riveting of a product, the product quality can be controlled through the height and visual inspection, moreover, the whole hot riveting welding process adopts automatic control, manual products are not needed, the labor amount is reduced, and the working efficiency is improved at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hot riveting welding technical field more specifically, relate to a kind of PCB board hot riveting welding equipment of automobile battery. BACKGROUND

[0002] Power battery as the core technology of new energy vehicle, mainly controls the drive of new energy vehicle, energy saving and environmental protection.

[0003] At present, battery as the power output equipment of new energy vehicle, inside needs to install PCB board and the connection between new energy vehicle line, PCB board is usually installed in the inside of battery shell by the way of hot riveting welding, but, most of the existing hot riveting welding equipment function is single, the height of hot riveting point and the position of PCB board in battery shell cannot be detected, it is difficult to confirm defective product. UTILITY MODEL CONTENTS

[0004] 1. Technical problem to be solved

[0005] In view of the problems in the prior art, the utility model aims at providing a kind of PCB board hot riveting welding equipment of automobile battery, to solve the problem of single function of hot riveting welding equipment in prior art, the height of hot riveting point and the position of PCB board in battery shell cannot be detected, it is difficult to confirm defective product.

[0006] 2. Technical scheme

[0007] To solve the above problems, the utility model adopts the following technical scheme:

[0008] A kind of PCB board hot riveting welding equipment of automobile battery, it include;

[0009] Machine table;

[0010] Conveying device, fixedly connected to the top end of the machine table;

[0011] Rotary table, fixedly connected to the top end of the machine table;

[0012] Positioning seat, it is provided with four, all fixedly connected to the rotary table;

[0013] Portal frame, fixedly connected to the top end of the machine table;

[0014] Carrying mechanism, set to one side end of the portal frame, product is carried from the conveying device to four positioning seats;

[0015] Height testing mechanism, set to the top end of the machine table, the height of product on four positioning seats is tested;

[0016] A fixed column is fixedly connected to one side end of the portal frame.

[0017] A bottom plate is fixedly connected to the bottom end of the fixed column on the upside of the rotary table.

[0018] A first detection frame is fixedly connected to the top end of the bottom plate.

[0019] A second detection frame is fixedly connected to the top end of the machine table.

[0020] A visual testing mechanism is arranged on the first detection frame and the second detection frame corresponding to the four positioning seats to realize visual detection of the product.

[0021] A hot riveting mechanism is arranged on the top end of the machine table to realize hot riveting welding of the product.

[0022] As a preferred scheme of the utility model, the carrying mechanism comprises an electric sliding rail, a carrying sliding seat, a double-station air cylinder and a double-station clamp, the electric sliding rail is fixedly connected to one side end of the portal frame, the carrying sliding seat is slidingly connected to the electric sliding rail, the double-station air cylinder is fixedly connected to the carrying sliding seat, the double-station clamp is slidingly connected to the carrying sliding seat, and the output end of the double-station air cylinder is fixedly connected to the double-station clamp.

[0023] As a preferred scheme of the utility model, the height testing mechanism comprises a fixed seat, a push-pull air cylinder, a translation sliding seat, a lifting air cylinder and a detection head module, the fixed seat is fixedly connected to the top end of the machine table, the push-pull air cylinder is fixedly connected to the top end of the fixed seat, the translation sliding seat is slidingly connected to the top end of the fixed seat, and the translation sliding seat is fixedly connected to the output end of the push-pull air cylinder, the lifting air cylinder is fixedly connected to the translation sliding seat, the detection head module is slidingly connected to the translation sliding seat, and the detection head module is fixedly connected to the output end of the lifting air cylinder.

[0024] As a preferred scheme of the utility model, the visual testing mechanism comprises two side push air cylinders, two position adjusting sliding seats, two visual detection cameras and two detection covers, the two side push air cylinders are fixedly connected to the first detection frame and the second detection frame respectively, the two position adjusting sliding seats are slidingly connected to the first detection frame and the second detection frame respectively, the two position adjusting sliding seats are fixedly connected to the output ends of the two side push air cylinders respectively, the two visual detection cameras are fixedly connected to the two position adjusting sliding seats respectively, the two detection covers are fixedly connected to the two position adjusting sliding seats respectively, and the two detection covers correspond to the two visual detection cameras respectively.

[0025] As a preferred scheme of the utility model, the hot riveting mechanism comprises a supporting seat, a hot riveting cylinder and a hot riveting head module, the supporting seat is fixedly connected to the top end of a machine table, the hot riveting cylinder is fixedly connected to the supporting seat, and the hot riveting head module is slidingly connected to the supporting seat and is fixedly connected to the output end of the hot riveting cylinder.

[0026] 3. Beneficial effects

[0027] Compared with the prior art, the utility model has the advantages that:

[0028] (1) In the scheme, when the PCB in the automobile battery is hot riveted, the product is positioned on the positioning seat on the rotary table by the carrying mechanism, the height testing mechanism detects the height of the product before riveting, the product rotates to the working position of the hot riveting mechanism after height detection, the product passes through the visual testing mechanism during rotation, the visual testing mechanism detects the vision of the product before riveting, the product after visual detection is moved to the corresponding hot riveting mechanism for hot riveting, the product after hot riveting is moved again by the rotary table, the product after riveting is visually detected by the visual testing mechanism, after the second visual detection, the product is circulated for one week and corresponds to the height testing mechanism, the height testing mechanism detects the height of the product after riveting for the second time, and finally the product is moved to the conveying device on the conveying device by the carrying mechanism; in the utility model, the height and vision of the product are detected before and after riveting when the PCB in the automobile battery is hot riveted, the height and vision detection can control the quality of the product, and the whole hot riveting process is automatically controlled, manual products are not needed, labor is reduced, and work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a front view of the utility model;

[0030] Figure 2 It is a perspective view of the utility model;

[0031] Figure 3 It is a structure diagram of part of the mechanism in the utility model;

[0032] Figure 4 It is a structure diagram of the carrying mechanism in the utility model;

[0033] Figure 5 It is a structure diagram of the height testing mechanism in the utility model

[0034] Figure 6 It is a structure diagram of the visual testing mechanism in the utility model

[0035] Figure 7 It is a structure diagram of the hot riveting mechanism in the utility model.

[0036] Explanation of reference numerals in the drawing:

[0037] 1, machine table; 2, conveying device; 3, rotary table; 4, positioning seat; 5, gantry; 6, carrying mechanism; 61, electric sliding rail; 62, carrying sliding seat; 63, double-station air cylinder; 64, double-station clamp; 7, height testing mechanism; 71, fixed seat; 72, push-pull air cylinder; 73, translation sliding seat; 74, lifting air cylinder; 75, detection head module; 8, fixed column; 9, bottom plate; 10, first detection frame; 11, second detection frame; 12, visual testing mechanism; 121, side push air cylinder; 122, position adjusting sliding seat; 123, visual detection camera; 124, detection cover; 13, hot riveting mechanism; 131, support seat; 132, hot riveting air cylinder; 133, hot riveting head module. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0039] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0040] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] Embodiment:

[0042] Please refer to Figures 1-7 A PCB hot riveting welding equipment for automobile battery, comprising;

[0043] Machine table 1;

[0044] The conveying device 2 is fixedly connected to the top end of the machine table 1;

[0045] The rotary table 3 is fixedly connected to the top end of the machine table 1;

[0046] The positioning seats 4 are provided with four, which are fixedly connected to the rotary table 3;

[0047] The gantry 5 is fixedly connected to the top end of the machine table 1;

[0048] The carrying mechanism 6 is arranged at one side end of the gantry 5, and carries the products from the conveying device 2 to the four positioning seats 4;

[0049] The height testing mechanism 7 is arranged at the top end of the machine table 1, and tests the height of the products on the four positioning seats 4;

[0050] The fixed column 8 is fixedly connected to one side end of the gantry 5;

[0051] The bottom plate 9 is fixedly connected to the bottom end of the fixed column 8 and located on the upper side of the rotary table 3;

[0052] The first detection frame 10 is fixedly connected to the top end of the bottom plate 9;

[0053] The second detection frame 11 is fixedly connected to the top end of the machine table 1;

[0054] The visual testing mechanism 12 is arranged on the first detection frame 10 and the second detection frame 11 corresponding to the four positioning seats 4, so as to realize the visual detection of the products;

[0055] The hot riveting mechanism 13 is arranged at the top end of the machine table 1, so as to realize the hot riveting welding of the products.

[0056] In this embodiment, when the PCB in the automobile battery is hot riveted, the PCB is placed in the battery shell, conveyed to the carrying mechanism 6 on the gantry 5 through the conveying device 2, the carrying mechanism 6 carries the product, and the product is placed on a positioning seat 4 corresponding to the height testing mechanism 7. The height testing mechanism 7 detects the height of the product before hot riveting to avoid problems in the PCB in the battery shell. After the height testing is completed, the turntable 3 drives the four positioning seats 4 to rotate, so that the product moves to correspond to the visual testing mechanism 12 on the first detection frame 10. The visual testing mechanism 12 visually detects the product before hot riveting. After the visual detection is completed, the turntable 3 drives the four positioning seats 4 to rotate, so that the product moves to correspond to the hot riveting mechanism 13. The hot riveting mechanism 13 hot rivets the PCB in the battery shell. After the hot riveting is completed, the turntable 3 continues to drive the product to rotate, and the visual testing mechanism 12 on the second detection frame 11 visually detects the product after hot riveting. Then, the turntable 3 continues to drive the product to move, and the product corresponds to the height testing mechanism 7 again after a cycle. The height testing mechanism 7 detects the height of the product after hot riveting. The carrying mechanism 6 places the detected product on the conveying device 2 for conveying.

[0057] Specifically, the carrying mechanism 6 includes an electric sliding rail 61, a carrying sliding seat 62, a double-station air cylinder 63, and a double-station clamp 64. The electric sliding rail 61 is fixedly connected to one side end of the gantry 5. The carrying sliding seat 62 is slidably connected to the electric sliding rail 61. The double-station air cylinder 63 is fixedly connected to the carrying sliding seat 62. The double-station clamp 64 is slidably connected to the carrying sliding seat 62, and the output end of the double-station air cylinder 63 is fixedly connected to the double-station clamp 64.

[0058] In this embodiment, the electric sliding rail 61 controls the movement of the carrying sliding seat 62, and the double-station air cylinder 63 controls the movement of the double-station clamp 64, so that the double-station clamp 64 moves in two axial directions and can respectively grab two products before and after riveting, realizing double-station carrying.

[0059] Specifically, the height testing mechanism 7 includes a fixed seat 71, a push-pull air cylinder 72, a translation sliding seat 73, a lifting air cylinder 74, and a detection head module 75. The fixed seat 71 is fixedly connected to the top end of the machine table 1. The push-pull air cylinder 72 is fixedly connected to the top end of the fixed seat 71. The translation sliding seat 73 is slidably connected to the top end of the fixed seat 71, and the translation sliding seat 73 is fixedly connected to the output end of the push-pull air cylinder 72. The lifting air cylinder 74 is fixedly connected to the translation sliding seat 73. The detection head module 75 is slidably connected to the translation sliding seat 73, and the detection head module 75 is fixedly connected to the output end of the lifting air cylinder 74.

[0060] In this embodiment, when the product is detected, the push-pull cylinder 72 pushes the translation slide 73 to slide on the fixed seat 71, so that the detection head module 75 moves to correspond to the product, and the lifting cylinder 74 pushes the detection head module 75 to slide on the translation slide 73, so that the detection head module 75 enters the product to detect the height.

[0061] Specifically, the visual testing mechanism 12 includes two side push cylinders 121, two position adjusting slides 122, two visual detection cameras 123 and two detection covers 124. The two side push cylinders 121 are respectively fixedly connected to the first detection frame 10 and the second detection frame 11. The two position adjusting slides 122 are respectively slidably connected to the first detection frame 10 and the second detection frame 11, and are respectively fixedly connected to the output ends of the two side push cylinders 121. The two visual detection cameras 123 are respectively fixedly connected to the two position adjusting slides 122. The two detection covers 124 are respectively fixedly connected to the two position adjusting slides 122, and correspond to the two visual detection cameras 123 respectively.

[0062] In this embodiment, the two side push cylinders 121 control the two position adjusting slides 122 to move and adjust the positions of the two visual detection cameras 123, so that the two visual detection cameras 123 can accurately correspond to the product. The two detection covers 124 cover the product, so as to facilitate the visual detection of the two visual detection cameras 123. The visual detection camera 123 on the first detection frame 10 is used for product detection before hot riveting, and the visual detection camera 123 on the second detection frame 11 is used for product detection after hot riveting.

[0063] Specifically, the hot riveting mechanism 13 includes a support seat 131, a hot riveting cylinder 132 and a hot riveting head module 133. The support seat 131 is fixedly connected to the top end of the machine table 1. The hot riveting cylinder 132 is fixedly connected to the support seat 131. The hot riveting head module 133 is slidably connected to the support seat 131, and is fixedly connected to the output end of the hot riveting cylinder 132.

[0064] In this embodiment, when the product is hot riveted, it moves to correspond to the hot riveting head module 133. The hot riveting cylinder 132 controls the hot riveting head module 133 to move downward on the support seat 131 and enter the battery shell, so that the PCB board is riveted in the battery shell.

[0065] Working principle: when the PCB in the battery is hot riveting, the PCB is placed in the battery shell, and is conveyed to the double-station clamp 64 through the conveying device 2, the electric sliding rail 61 controls the movement of the carrying sliding seat 62, the double-station air cylinder 63 controls the movement of the double-station clamp 64, so that the double-station clamp 64 moves in two axial directions to grab and carry the product, and places the product on a positioning seat 4 corresponding to the translation sliding seat 73, the push-pull air cylinder 72 pushes the translation sliding seat 73 to slide on the fixed seat 71, so that the detection head module 75 moves corresponding to the product, the lifting air cylinder 74 pushes the detection head module 75 to slide on the translation sliding seat 73, and the detection head module 75 enters the product to detect the height before hot riveting, after detection, the rotary table 3 drives the four positioning seats 4 to rotate, so that the product moves to correspond to the visual detection camera 123 on the first detection frame 10, the visual detection camera 123 on the first detection frame 10 detects the product before hot riveting, after detection, the rotary table 3 drives the four positioning seats 4 to rotate, so that the product moves to correspond to the hot riveting head module 133, the hot riveting air cylinder 132 controls the hot riveting head module 133 to move downward on the support seat 131 to enter the battery shell, and the hot riveting head module 133 hot rivets the PCB in the battery shell, after hot riveting, the rotary table 3 continues to drive the product to rotate, the visual detection camera 123 on the second detection frame 11 detects the product after hot riveting, then, the rotary table 3 continues to drive the product to move, and the product is detected again corresponding to the translation sliding seat 73, the detection head module 75 detects the height of the product after hot riveting, and the double-station clamp 64 carries and places the product after height detection on the conveying device 2 for conveying.

[0066] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A PCB hot riveting apparatus for an automobile battery, characterized by: The utility model relates to a kind of product testing machine, including; Machine table (1); Conveying device (2), fixedly connected to the top end of the machine table (1); Rotary table (3), fixedly connected to the top end of the machine table (1); Positioning seat (4), it is provided with four, all fixedly connected to the rotary table (3); Portal frame (5), fixedly connected to the top end of the machine table (1); Carrying mechanism (6), it is set to one side end of the portal frame (5), product is carried from the conveying device (2) to four positioning seat (4); Height testing mechanism (7), it is set to the top end of the machine table (1), and the height of product on four positioning seat (4) is tested; Fixed column (8), fixedly connected to one side end of the portal frame (5); Bottom plate (9), fixedly connected to the bottom end of the fixed column (8) and located on the upside of the rotary table (3); First detection frame (10), fixedly connected to the top end of the bottom plate (9); Second detection frame (11), fixedly connected to the top end of the machine table (1); Visual testing mechanism (12), it is set to the first detection frame (10) and the second detection frame (11) and corresponds four positioning seat (4), to realize the visual detection of product; Hot riveting mechanism (13), it is set to the top end of the machine table (1), to realize the hot riveting welding of product.

2. The apparatus for hot riveting of PCB board of an automobile battery as claimed in claim 1, wherein: The carrying mechanism (6) includes electric slide rail (61), carrying slide (62), double-station cylinder (63) and double-station clamp (64), the electric slide rail (61) is fixedly connected to one side end of portal frame (5), the carrying slide (62) is slidably connected on electric slide rail (61), the double-station cylinder (63) is fixedly connected on carrying slide (62), the double-station clamp (64) is slidably connected on carrying slide (62), and the output end of double-station cylinder (63) is fixedly connected on double-station clamp (64).

3. The apparatus for hot riveting of PCB board of an automobile battery as claimed in claim 2 wherein: The height testing mechanism (7) includes fixed seat (71), push-pull cylinder (72), translation slide (73), lifting cylinder (74) and detection head module (75), the fixed seat (71) is fixedly connected to the top end of the machine table (1), the push-pull cylinder (72) is fixedly connected to the top end of fixed seat (71), the translation slide (73) is slidably connected to the top end of fixed seat (71), and the translation slide (73) is fixedly connected with the output end of push-pull cylinder (72), the lifting cylinder (74) is fixedly connected on translation slide (73), the detection head module (75) is slidably connected on translation slide (73), and the detection head module (75) is fixedly connected with the output end of lifting cylinder (74).

4. The apparatus for hot riveting of PCB board of an automobile battery as claimed in claim 3, wherein: The visual testing mechanism (12) comprises two side pushing air cylinders (121), two position adjusting slides (122), two visual detection cameras (123) and two detection covers (124), the two side pushing air cylinders (121) are fixedly connected to the first detection frame (10) and the second detection frame (11) respectively, the two position adjusting slides (122) are slidingly connected to the first detection frame (10) and the second detection frame (11) respectively, and the two position adjusting slides (122) are fixedly connected to the output ends of the two side pushing air cylinders (121), the two visual detection cameras (123) are fixedly connected to the two position adjusting slides (122) respectively, the two detection covers (124) are fixedly connected to the two position adjusting slides (122) respectively, and the two detection covers (124) correspond to the two visual detection cameras (123) respectively.

5. The apparatus for hot riveting of PCB board of an automobile battery as claimed in claim 4, wherein: The hot riveting mechanism (13) comprises a supporting seat (131), a hot riveting air cylinder (132) and a hot riveting head module (133), the supporting seat (131) is fixedly connected to the top end of the machine table (1), the hot riveting air cylinder (132) is fixedly connected to the supporting seat (131), and the hot riveting head module (133) is slidingly connected to the supporting seat (131) and is fixedly connected to the output end of the hot riveting air cylinder (132).