Air compressor valve plate fine polishing equipment
The air compressor valve plate fine polishing equipment, which combines a rotary feeder and a valve plate fixing plate, solves the problem of cumbersome replacement of air compressor valve plate clamps, and achieves rapid replacement and efficient fine polishing, thereby improving the production efficiency of the equipment.
Patent Information
- Application Number
- CN202422763161.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Because air compressor valve plates on the market vary in size and specifications depending on their intended use, frequent fixture changes are required during fine polishing. The disassembly and replacement process is cumbersome, resulting in long equipment downtime and affecting fine polishing efficiency.
An air compressor valve plate polishing device was designed, which adopts a combination of a rotary feeder and a valve plate fixing plate. The valve plate fixing plate can be quickly replaced through a disc fixing mechanism, reducing equipment downtime and improving polishing efficiency.
By combining the rotary feeder and the valve plate fixing plate, the valve plate fixing plate can be quickly replaced, reducing equipment downtime and improving the efficiency of batch fine polishing of air compressor valve plates.
Smart Images

Figure CN223466080U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polishing technology field, concretely is a kind of air compressor valve plate fine polishing equipment. BACKGROUND
[0002] Fine polishing mainly refers to the grinding and polishing of high-surface-finish of composite materials and products such as instruments, ceramics, optical glass, various non-ferrous and ferrous metals, gemstones, etc. During fine polishing, operations such as fixing, grinding, cleaning, and polishing are usually required. In particular, when producing air compressor valve plates, the surface of the air compressor valve plate needs to be fine polished to ensure the surface finish of the air compressor valve plate. This not only greatly reduces the quality standard of the air compressor valve plate, but also causes low technical accuracy and low detection accuracy in subsequent production processes of the air compressor valve plate.
[0003] For example, Chinese Patent Publication No. CN201922152608.7 discloses a rotary polishing workbench, which includes a frame and a polishing workbench. The frame is provided with a frame mainboard, and the frame mainboard is provided with a waterproof shield. The polishing workbench is arranged in the waterproof shield. The polishing workbench includes a rotary polishing workbench, which is provided with a workpiece placement station and a workpiece clamping device for clamping the workpiece. The workpiece clamping device includes a first positioning plate, a second positioning plate, a first air cylinder, a second air cylinder, a first clamping plate, and a second clamping plate. The first air cylinder and the first positioning plate are arranged on the left and right sides of the workpiece placement station, respectively. The second air cylinder and the second positioning plate are arranged in front of and behind the workpiece placement station, respectively. The first air cylinder is provided with a first air cylinder piston rod, and the first air cylinder piston rod is connected with the first clamping plate.
[0004] However, in the above technical solution, the size and specifications of air compressor valve plates on the market vary depending on their intended use. Therefore, when fine polishing different air compressor valve plates, the clamps in the fine polishing equipment need to be replaced with clamps corresponding to the air compressor valve plates. When disassembling the air compressor valve plate, the air compressor valve plate is located between two fine polishing devices. Therefore, it is often necessary to first remove the equipment shell and then remove one fine polishing device before disassembling and replacing the air compressor valve plate. The disassembly and replacement process is very tedious, resulting in a very long time required for disassembly and replacement of the air compressor valve plate. During the disassembly and replacement of the air compressor valve plate, the entire equipment is in a shutdown state, thus greatly slowing down the efficiency of the fine polishing equipment when fine polishing batches of air compressor valve plates. SUMMARY
[0005] The utility model provides a kind of air compressor valve plate fine polishing equipment, solve the air compressor valve plate on market according to different purposes, its size and specification are not identical, therefore, when the different air compressor valve plate is fine polished, the fixture of fixed air compressor valve plate in fine polishing equipment needs to be replaced into the fixture corresponding with air compressor valve plate, when air compressor valve plate is disassembled, since air compressor valve plate is located between two fine polishing devices. Therefore, it is often necessary to remove the equipment shell first, and then remove a fine polishing device, so that air compressor valve plate can be disassembled, replaced, disassembled and replaced process is very cumbersome, resulting in the time required for disassembling and replacing air compressor valve plate is very long, during the disassembly and replacement of air compressor valve plate, the entire equipment is in a shutdown state, thus greatly slowing down the efficiency of fine polishing equipment when batch fine polishing air compressor valve plate.
[0006] To achieve the above object, the utility model is realized by the following technical scheme: a kind of air compressor valve plate fine polishing equipment, including base and equipment main body, the one end of equipment main body near base is provided with disc fixed mechanism, the one end of base near disc fixed mechanism is provided with several mobile grooves, rack is provided in the mobile groove, the one end of mobile groove near and far from equipment main body is provided with fixed slot respectively, fixed rack is provided in the fixed slot, the one end of equipment main body near disc fixed mechanism is provided with rotary feeder, the one end of disc fixed mechanism far from base and the one end of equipment main body near disc fixed mechanism are provided with fine polishing device respectively, valve plate fixing disc is provided between two fine polishing devices.
[0007] As preferred, the fixed rack is located in the inner wall surface of the one end of mobile groove far from disc fixed mechanism, the tooth pattern of fixed rack is same with rack, the fixed slot is located in the side of two mobile grooves away from each other, the fixed slot and mobile groove are mutually communicated.
[0008] As preferred, the disc fixed mechanism includes mechanism base, the one end of mechanism base near base is provided with mobile platform, the one end of mechanism base far from mobile platform is provided with fine polishing device installation groove, the one end of mechanism base far from equipment main body is provided with discharge port, the inner wall of the one end of fine polishing device installation groove near base is provided with rotary support column, the inside of rotary support column is provided with telescopic fixed column and elastic ring, the inside of telescopic fixed column is slidably provided with positioning mechanism.
[0009] As preferred, the elastic ring is located in the side of rotary support column far from base.
[0010] As preferred, the mobile platform comprises a platform body, a plurality of rollers are rotatably arranged inside an end of the platform body close to the base, a first sliding groove is arranged between two rollers, a first sliding block is arranged in the first sliding groove, a plurality of first hydraulic rods are respectively arranged at an end of the two first sliding blocks close to each other, a plurality of first gears are rotatably arranged inside an end of the first sliding block close to the base, a first sprocket is arranged at an end of the first gear away from the first hydraulic rod, a second sprocket is arranged between the two first sprockets, a transmission chain is arranged on surfaces of the first sprocket and the second sprocket, and a first motor is arranged at an end of the second sprocket close to the first hydraulic rod.
[0011] As preferred, the first sprocket and the second sprocket are connected through the transmission chain, the rollers move in the moving groove, and the first gears are engaged with the racks.
[0012] As preferred, the telescopic fixing column comprises a fixing column body, a plurality of second sliding grooves and a positioning machine installation groove are arranged inside an end of the fixing column body away from the mobile platform, a lifting block is arranged on a surface of an end of the fixing column body close to the mobile platform, a plurality of wedge-shaped pressing blocks are arranged on a surface of an outer end of the elastic ring close to the lifting block, a guide block is arranged at an end of the wedge-shaped pressing block away from the lifting block, a third sliding groove is arranged inside an end of the guide block close to the mobile platform, a double-sided wedge-shaped sliding block is arranged in the third sliding groove, a plurality of first grooves are arranged on the double-sided wedge-shaped sliding block, a first spring is arranged in the first groove, and a plurality of second hydraulic rods are arranged on a surface of an end of the lifting block away from the fixing column body.
[0013] The second sliding groove and the positioning machine installation groove are in communication, one end of the first spring is fixedly connected with an inner wall of an end of the first groove close to the wedge-shaped pressing block, and the other end of the first spring is fixedly connected with the fixing column body.
[0014] As preferred, the elastic ring comprises a ring body, a fourth sliding groove is arranged inside an end of the ring body close to the mobile platform, a wedge-shaped groove is arranged on an inner wall of an end of the fourth sliding groove close to the telescopic fixing column, a plurality of moving clamping blocks are arranged between the two wedge-shaped grooves, and a plurality of second springs are arranged on a surface of an end of the ring body close to the mobile platform.
[0015] As preferred, the positioning machine comprises a machine base, a threaded rod is rotatably arranged at an end of the machine base close to the mobile platform, a second motor is arranged at an end of the threaded rod away from the machine base, a moving sliding block is arranged between the machine base and the second motor, a threaded hole is arranged inside the moving sliding block, a first rotating plate and a second rotating plate are rotatably arranged at an end of the machine base and the moving sliding block close to the outer end of the elastic ring, a pressing plate is arranged at an end of the first rotating plate and the second rotating plate close to the elastic ring, and a rotating bearing is arranged between the pressing plate and the threaded rod.
[0016] As preferred, the threaded rod penetrates the threaded hole, the threaded rod rotates in the threaded hole, the first rotating plate and the second rotating plate are rotationally connected with the pressing plate at one end of the pressing plate, the first rotating plate and the second rotating plate are rotationally connected through the rotating bearing, and the pressing plate moves in the second sliding groove.
[0017] The utility model provides a kind of air compressor valve plate precision polishing equipment. With following beneficial effects:
[0018] The present scheme is based on the background technology proposed above, as the air compressor valve plate in the market is different in size and specification according to different purposes, so when precision polishing different air compressor valve plates, the clamp for fixing air compressor valve plate in precision polishing equipment needs to be replaced with the clamp corresponding to air compressor valve plate. When disassembling the air compressor valve plate, the air compressor valve plate is located between two precision polishing devices. Therefore, it is often necessary to first remove the equipment shell, and then remove a precision polishing device, so that the air compressor valve plate can be disassembled and replaced. The disassembly and replacement process is very complicated, which results in a very long time for disassembling and replacing the air compressor valve plate. During the disassembly and replacement of the air compressor valve plate, the entire equipment is in a shutdown state, thus greatly slowing down the efficiency of the precision polishing equipment when precision polishing air compressor valve plates in batches. The present scheme first places the air compressor valve plate that needs to be precision polished into a rotary feeder, then starts the precision polishing device and the valve plate fixing disc. The precision polishing device starts to rotate the valve plate fixing disc. The rotary feeder sequentially feeds the air compressor valve plate that needs to be precision polished into the valve plate fixing disc. The valve plate fixing disc feeds the air compressor valve plate that needs to be precision polished into the equipment main body by rotating. Then, the precision polishing device is used to precision polish both sides of the air compressor valve plate that needs to be precision polished. The valve plate fixing disc continues to rotate and takes out the precision polished air compressor valve plate from the equipment main body.
[0019] When the valve plate fixing disc needs to be replaced, first, the rotary feeder and the precision polishing device are closed. Then, the moving part of the disc fixing mechanism is started to move the disc fixing mechanism away from the equipment main body using the rack. When the disc fixing mechanism moves to the fixed groove away from the equipment main body, the position of the disc fixing mechanism at this time is fixed using the fixed groove away from the equipment main body. Then, the valve plate fixing disc that needs to be replaced can be taken out from the disc fixing mechanism. Then, the new valve plate fixing disc is placed into the disc fixing mechanism. Subsequently, the disc fixing mechanism is started to move towards the equipment main body. When the disc fixing mechanism returns to its original position, the position of the disc fixing mechanism at this time is fixed using the fixed groove in the equipment main body. Then, the new air compressor valve plate can be precision polished, which reduces the time needed for replacing the valve plate fixing disc and thus improves the efficiency of precision polishing air compressor valve plates in batches.
[0020] When the mobile platform needs to be started, the first motor is started, the first gear and the rack are matched with each other, the platform main body is driven to move, the roller is responsible for supporting the platform main body and reducing the friction force during movement, when the platform main body moves to a specified position, the first hydraulic rod is started, the first sliding block is away from one end of the first hydraulic rod and enters the fixed groove, the position of the platform main body is further fixed, and accidental movement of the platform main body is prevented, so that the staff is not damaged.
[0021] The second hydraulic rod moves the lifting block to the direction close to the mobile platform, then the wedge surface of the wedge-shaped pressing block extrudes the double-wedge-shaped sliding block, the double-wedge-shaped sliding block is moved to the direction close to the elastic circular ring, the double-wedge-shaped sliding block extrudes the wedge surface of the elastic circular ring inner part, then the double-wedge-shaped sliding block completely enters the elastic circular ring, the position of the elastic circular ring is fixed, the direction and the moving speed of the elastic circular ring can be controlled through the telescopic fixing column, and the elastic circular ring is fixed, so that the elastic circular ring is prevented from being damaged due to accidental loss of control.
[0022] When the telescopic fixing column moves away from the mobile platform, the parts of the telescopic fixing column are away from the fourth sliding groove and the wedge-shaped groove inside, the circular ring main body moves away from the mobile platform through the second spring, the circular ring main body pushes out the valve plate fixing disc from the disc fixing mechanism, and the valve plate fixing disc is convenient for workers to disassemble and replace.
[0023] When the positioning machine needs to enter the closed state, first, the second motor is started, the sliding block moves to the direction close to the second motor, the second rotating plate rotates around the rotating bearing, then the second rotating plate drives the pressing plate to move to the direction close to the threaded rod, the pressing plate drives the first rotating plate to repeat the movement process of the second rotating plate, and all the pressing plates can be driven to move through one motor. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a whole structure schematic view of the utility model;
[0025] Figure 2 It is a top view structure schematic view of the disc fixing mechanism in the utility model;
[0026] Figure 3 It is a side view structure schematic view of the disc fixing mechanism in the utility model;
[0027] Figure 4 It is a mobile platform bottom view sectional solid structure schematic view in the utility model;
[0028] Figure 5 It is a mobile platform sectional solid structure schematic view in the utility model;
[0029] Figure 6It is the sectional stereogram structure schematic view of the elastic round ring in the utility model.
[0030] Figure 7 It is the sectional stereogram structure schematic view of the elastic round ring in the utility model.
[0031] Figure 8 It is the structure schematic view of the positioning machine in the utility model.
[0032] Wherein, 1, base, 2, equipment main body, 3, disc fixed mechanism, 301, mechanism base, 302, mobile platform, 30201, platform main body, 30202, gyro wheel, 30203, first sliding slot, 30204, first sliding block, 30205, first hydraulic rod, 30206, first gear, 30207, first sprocket, 30208, second sprocket, 30209, transmission chain, 302010, first motor, 303, fine polishing device installation groove, 304, discharge port, 305, rotary support column, 306, telescopic fixed column, 30601, fixed column main body, 30602, second sliding slot, 30603, positioning machine installation groove, 30604, lifting block, 30605, wedge-shaped pressing block, 30606, guide block, 30607, third sliding slot, 30608, double-sided wedge-shaped sliding block, 30609, first recess, 306010, first spring, 306011, second hydraulic rod, 307, elastic round ring, 30701, round ring main body, 30702, fourth sliding slot, 30703, wedge-shaped slot, 30704, moving clamping block, 30705, second spring, 308, positioning machine, 30801, machine base, 30802, threaded rod, 30803, second motor, 30804, moving sliding block, 30805, threaded hole, 30806, first rotating plate, 30807, second rotating plate, 30808, pressing plate, 30809, rotating bearing, 4, moving slot, 5, rack, 6, fixed slot, 7, fixed rack, 8, rotary feeder, 9, fine polishing device, 10, valve plate fixing disc. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0034] Embodiment:
[0035] As Figure 1As shown, an embodiment of the utility model provides an air compressor valve plate precision polishing device, including a base 1 and a device body 2, the device body 2 is provided with a disc fixing mechanism 3 at one end close to the base 1, the base 1 is provided with a plurality of movable grooves 4 at one end close to the disc fixing mechanism 3, a rack 5 is provided in the movable groove 4, the movable groove 4 is respectively provided with a fixed groove 6 at one end close to and away from the device body 2, a fixed rack 7 is provided in the fixed groove 6, a rotary loader 8 is provided at one end of the device body 2 close to the disc fixing mechanism 3, a precision polishing device 9 is respectively provided at one end of the disc fixing mechanism 3 away from the base 1 and at one end of the device body 2 close to the disc fixing mechanism 3, and a valve plate fixing disk 10 is provided between the two precision polishing devices 9.
[0036] like Figure 2 and Figure 3 As shown, the disc fixing mechanism 3 includes a mechanism base 301, a movable platform 302 is provided at one end of the mechanism base 301 close to the base 1, a precision polishing device mounting groove 303 is provided at one end of the mechanism base 301 away from the movable platform 302, a discharge port 304 is provided at one end of the mechanism base 301 away from the equipment body 2, a rotating support column 305 is provided on the inner wall of one end of the precision polishing device mounting groove 303 close to the base 1, a telescopic fixed column 306 and an elastic ring 307 are provided inside the rotating support column 305, and a positioning mechanism 308 is slidingly provided inside the telescopic fixed column 306.
[0037] Through the technical scheme, when the valve plate fixing disc 10 needs to be replaced, first, the moving platform 302 is started, the moving platform 302 drives the mechanism base 301 to move away from the device main body 2, so that the mechanism base 301 is away from the inside of the device main body 2, then the telescopic fixing column 306 is started, the telescopic fixing column 306 moves away from the moving platform 302 by a part, then the positioning machine 308 is started, so that the positioning machine 308 enters the closed state, then the telescopic fixing column 306 is started again, the telescopic fixing column 306 moves away from the moving platform 302 again, at this time, the elastic circular ring 307 slowly moves in the same direction along with the telescopic fixing column 306, the elastic circular ring 307 makes the valve plate fixing disc 10 that needs to be replaced gradually away from the rotating support column 305, so that the staff can take out the valve plate fixing disc 10 that needs to be replaced from the disc fixing mechanism 3, then the new valve plate fixing disc 10 is placed on the surface of the elastic circular ring 307, then the positioning machine 308 is started, so that the positioning machine 308 is in the stretching state, then the telescopic fixing column 306 is started, the telescopic fixing column 306 moves towards the moving platform 302, at this time, the elastic circular ring 307 also slowly moves in the same direction along with the telescopic fixing column 306, then the positioning machine 308 and the telescopic fixing column 306 cooperate with each other to compact and fix the new valve plate fixing disc 10, after the fixing is completed, the rotating support column 305 is started, so that the new valve plate fixing disc 10 can be rotated to perform fine polishing operation on both sides of the valve plate.
[0038] As shown in Figure 4 and Figure 5 , the moving platform 302 comprises a platform body 30201, a plurality of rollers 30202 are rotationally arranged in the inside of one end of the platform body 30201 close to the base 1, a first sliding groove 30203 is arranged between the two rollers 30202, a first sliding block 30204 is arranged in the first sliding groove 30203, a plurality of first hydraulic rods 30205 are arranged at the ends of the two first sliding blocks 30204 close to each other, a plurality of first gears 30206 are rotationally arranged in the inside of one end of the first sliding block 30204 close to the base 1, a first sprocket 30207 is arranged at the end of the first gear 30206 away from the first hydraulic rod 30205, a second sprocket 30208 is arranged between the two first sprockets 30207, a transmission chain 30209 is arranged on the surfaces of the first sprocket 30207 and the second sprocket 30208, and a first motor 302010 is arranged at one end of the second sprocket 30208 close to the first hydraulic rod 30205.
[0039] By the above technical scheme, when the mobile platform 302 needs to be started, first, the first hydraulic rod 30205 is started, the first sliding block 30204 is returned to the original position, then the first motor 302010 is started, the first motor 302010 drives the second chain wheel 30208 to rotate, the second chain wheel 30208 drives the first chain wheel 30207 to rotate through the transmission chain 30209, the first chain wheel 30207 drives the first gear 30206 to rotate, the first gear 30206 and the rack 5 cooperate with each other to drive the first sliding block 30204 to move, the first sliding block 30204 drives the platform main body 30201 to move, the platform main body 30201 drives the base 1 to move, the roller 30202 is responsible for supporting the platform main body 30201 and reducing the friction force when moving, when the platform main body 30201 moves to the specified position, the first motor 302010 is turned off, the first hydraulic rod 30205 is started, the first hydraulic rod 30205 drives the first sliding block 30204 to move towards the fixed groove 6, so that the first sliding block 30204 far away from the one end of the first hydraulic rod 30205 enters the fixed groove 6, at this time, the position of the platform main body 30201 can be further fixed.
[0040] As shown in Figure 6 The telescopic fixed column 306 includes a fixed column main body 30601, a plurality of second sliding grooves 30602 and a positioning machine installation groove 30603 are arranged inside the end of the fixed column main body 30601 away from the mobile platform 302, a lifting block 30604 is arranged on the surface of the end of the fixed column main body 30601 close to the mobile platform 302, a plurality of wedge-shaped pressing blocks 30605 are arranged on the outer end surface of the lifting block 30604, a guide block 30606 is arranged on the end of the wedge-shaped pressing block 30605 away from the lifting block 30604, a third sliding groove 30607 is arranged inside the end of the guide block 30606 close to the mobile platform 302, a double-sided wedge-shaped sliding block 30608 is arranged in the third sliding groove 30607, a plurality of first grooves 30609 are arranged on the double-sided wedge-shaped sliding block 30608, a first spring 306010 is arranged in the first groove 30609, a plurality of second hydraulic rods 306011 are arranged on the surface of the end of the lifting block 30604 away from the fixed column main body 30601.
[0041] The second sliding groove 30602 and the positioning machine installation groove 30603 are in communication with each other, one end of the first spring 306010 is fixedly connected with the inner wall of the end of the first groove 30609 close to the wedge-shaped pressing block 30605, the other end of the first spring 306010 is fixedly connected with the fixed column main body 30601.
[0042] When the second hydraulic rod 306011 is started, the lifting block 30604 moves towards the mobile platform 302, the fixed column body 30601 and the wedge-shaped pressing block 30605 move with the lifting block 30604, then the wedge-shaped surface of the wedge-shaped pressing block 30605 extrudes the wedge-shaped surface of one end of the double-wedge-shaped sliding block 30608 close to the wedge-shaped pressing block 30605, so that the double-wedge-shaped sliding block 30608 moves towards the elastic circular ring 307, at this time, the double-wedge-shaped sliding block 30608 extrudes the wedge-shaped surface of the elastic circular ring 307 by using the wedge-shaped surface of one end close to the elastic circular ring 307, so that the elastic circular ring 307 moves with the lifting block 30604, at this time, the first spring 306010 is contracted, when the lifting block 30604 moves to the end, one end of the double-wedge-shaped sliding block 30608 close to the elastic circular ring 307 completely enters the elastic circular ring 307, and the position of the elastic circular ring 307 is fixed, when the second hydraulic rod 306011 is started again, the lifting block 30604 moves away from the mobile platform 302, the wedge-shaped pressing block 30605 returns to the original position, the first spring 306010 rebounds, the double-wedge-shaped sliding block 30608 moves away from the elastic circular ring 307, and the double-wedge-shaped sliding block 30608 returns to the original position, at this time, the elastic circular ring 307 also moves away from the mobile platform 302 with the lifting block 30604.
[0043] As shown in Figure 7 The elastic circular ring 307 includes a circular ring body 30701, one end of the circular ring body 30701 close to the mobile platform 302 is internally provided with a fourth sliding groove 30702, the fourth sliding groove 30702 is internally provided with a wedge-shaped groove 30703 close to the inner wall of one end of the telescopic fixed column 306, a plurality of moving clamping blocks 30704 are arranged between the two wedge-shaped grooves 30703, and the surface of one end of the circular ring body 30701 close to the mobile platform 302 is provided with a plurality of second springs 30705.
[0044] When the telescopic fixed column 306 moves towards the mobile platform 302, the components of the telescopic fixed column 306 pass through the wedge-shaped surface of the wedge-shaped groove 30703, so that the circular ring body 30701 moves towards the mobile platform 302, at this time, the second spring 30705 is contracted, when the components of the telescopic fixed column 306 completely enter the fourth sliding groove 30702, the position of the circular ring body 30701 can be fixed, when the telescopic fixed column 306 moves away from the mobile platform 302, the components of the telescopic fixed column 306 are away from the fourth sliding groove 30702 and the wedge-shaped groove 30703, at this time, the second spring 30705 rebounds, the circular ring body 30701 moves away from the mobile platform 302, and the circular ring body 30701 returns to the original position.
[0045] AsFigure 8 As shown, the positioning machine 308 comprises a machine base 30801, a threaded rod 30802 rotatably arranged at one end of the machine base 30801 close to the moving platform 302, a second motor 30803 arranged at one end of the threaded rod 30802 away from the machine base 30801, a moving slider 30804 arranged between the machine base 30801 and the second motor 30803, a threaded hole 30805 arranged inside the moving slider 30804, a first rotating plate 30806 and a second rotating plate 30807 rotatably arranged at the outer end of the machine base 30801 and the moving slider 30804 close to the elastic ring 307 respectively, a pressing plate 30808 arranged at one end of the first rotating plate 30806 and the second rotating plate 30807 close to the elastic ring 307, and a rotating bearing 30809 arranged between the pressing plate 30808 and the threaded rod 30802.
[0046] Through the above technical scheme, when it is needed to make the positioning machine 308 enter the closed state, first, the second motor 30803 is started, the second motor 30803 drives the threaded rod 30802 to rotate, the threaded rod 30802 drives the moving slider 30804 to move through the threaded hole 30805, the moving slider 30804 moves towards the direction close to the second motor 30803, one end of the second rotating plate 30807 close to the moving slider 30804 moves along with the moving slider 30804, at this time, the second rotating plate 30807 rotates around the rotating bearing 30809 as the center, then one end of the second rotating plate 30807 away from the moving slider 30804 drives the pressing plate 30808 to move towards the direction close to the threaded rod 30802, the pressing plate 30808 drives the first rotating plate 30806 to repeat the moving process of the second rotating plate 30807, at this time, the first rotating plate 30806 makes the rotating bearing 30809 move towards the oblique downward direction close to the second motor 30803, so that the pressing plate 30808 is always in the state of horizontal movement.
[0047] Working principle:
[0048] The scheme first puts the air compressor valve plate needing to be fine polished into the rotary feeder 8, then starts the fine polishing device 9 and the valve plate fixing disc 10, the fine polishing device 9 makes the valve plate fixing disc 10 start rotating, the rotary feeder 8 sends the air compressor valve plate needing to be fine polished into the valve plate fixing disc 10 in turn, the valve plate fixing disc 10 sends the air compressor valve plate needing to be fine polished into the equipment main body 2 through rotating, then the fine polishing device 9 is used to fine polish both sides of the air compressor valve plate needing to be fine polished, then the valve plate fixing disc 10 continues to rotate, the valve plate fixing disc 10 takes out the fine polished air compressor valve plate from the equipment main body 2, when the valve plate fixing disc 10 needs to be replaced, first, the rotary feeder 8 and the fine polishing device 9 are closed, then the moving part of the disc fixing mechanism 3 is started, the disc fixing mechanism 3 moves away from the equipment main body 2 by using the rack 5, when the disc fixing mechanism 3 moves to the fixed groove 6 away from the equipment main body 2, the position of the disc fixing mechanism 3 is fixed by using the fixed groove 6 away from the equipment main body 2, then the valve plate fixing disc 10 needing to be replaced can be taken out from the disc fixing mechanism 3, then the new valve plate fixing disc 10 is put into the disc fixing mechanism 3, then the disc fixing mechanism 3 is started, the disc fixing mechanism 3 moves towards the equipment main body 2, when the disc fixing mechanism 3 returns to the original position, the position of the disc fixing mechanism 3 is fixed by using the fixed groove 6 in the equipment main body 2, then the new air compressor valve plate can be fine polished, the time needed for replacing the valve plate fixing disc 10 is reduced, and the fine polishing efficiency is improved.
[0049] When the valve plate fixing disc 10 needs to be replaced, first start the moving platform 302, the moving platform 302 drives the mechanism base 301 to move away from the device main body 2, so that the mechanism base 301 is away from the inside of the device main body 2, then start the telescopic fixing column 306, the telescopic fixing column 306 moves away from the moving platform 302 in a part, then start the positioning machine 308, so that the positioning machine 308 enters the closed state, then start the telescopic fixing column 306 again, the telescopic fixing column 306 moves away from the moving platform 302 again, at this time the elastic ring 307 slowly moves in the same direction with the telescopic fixing column 306, the elastic ring 307 makes the valve plate fixing disc 10 that needs to be replaced gradually away from the rotating support column 305, so that the staff can take out the valve plate fixing disc 10 that needs to be replaced from the disc fixing mechanism 3, then place the new valve plate fixing disc 10 on the surface of the elastic ring 307, then start the positioning machine 308, so that the positioning machine 308 is in the stretched state, then start the telescopic fixing column 306, the telescopic fixing column 306 moves towards the moving platform 302, at this time the elastic ring 307 also slowly moves in the same direction with the telescopic fixing column 306, then the positioning machine 308 and the telescopic fixing column 306 cooperate with each other to compact and fix the new valve plate fixing disc 10, after the fixing is completed, start the rotating support column 305, so that the new valve plate fixing disc 10 can rotate and the valve plate can be finely polished on both sides.
[0050] When the moving platform 302 needs to be started, first start the first hydraulic rod 30205, so that the first sliding block 30204 returns to the original position, then start the first motor 302010, the first motor 302010 drives the second sprocket 30208 to rotate, the second sprocket 30208 drives the first sprocket 30207 to rotate through the transmission chain 30209, the first sprocket 30207 drives the first gear 30206 to rotate, the first gear 30206 and the rack 5 cooperate with each other to drive the first sliding block 30204 to move, the first sliding block 30204 drives the platform main body 30201 to move, the platform main body 30201 drives the base 1 to move, the roller 30202 is responsible for supporting the platform main body 30201 and reducing the friction when moving, when the platform main body 30201 moves to the specified position, turn off the first motor 302010 and start the first hydraulic rod 30205, the first hydraulic rod 30205 drives the first sliding block 30204 to move towards the fixed groove 6, so that the end of the first sliding block 30204 away from the first hydraulic rod 30205 enters the fixed groove 6, at this time the position of the platform main body 30201 can be further fixed.
[0051] When the second hydraulic rod 306011 is activated to move the lifting block 30604 towards the mobile platform 302, the fixed column body 30601 and the wedge-shaped block 30605 move with the lifting block 30604, and then the wedge-shaped surface of the wedge-shaped block 30605 extrudes the wedge-shaped surface of the double-wedge-shaped sliding block 30608 close to one end of the wedge-shaped block 30605, so that the double-wedge-shaped sliding block 30608 moves towards the elastic circular ring 307, at this time, the double-wedge-shaped sliding block 30608 extrudes the wedge-shaped surface of the internal part of the elastic circular ring 307 by using the wedge-shaped surface close to one end of the elastic circular ring 307, so that the elastic circular ring 307 moves with the lifting block 30604, at this time, the first spring 306010 is contracted, when the lifting block 30604 is moved, the end of the double-wedge-shaped sliding block 30608 close to the elastic circular ring 307 completely enters the elastic circular ring 307, and the position of the elastic circular ring 307 is fixed, when the second hydraulic rod 306011 is activated again to move the lifting block 30604 away from the mobile platform 302, the wedge-shaped block 30605 returns to the original position, the first spring 306010 rebounds, the double-wedge-shaped sliding block 30608 moves away from the elastic circular ring 307, and the double-wedge-shaped sliding block 30608 returns to the original position, at this time, the elastic circular ring 307 also moves away from the mobile platform 302 with the lifting block 30604.
[0052] When the telescopic fixed column 306 moves towards the mobile platform 302, the components of the telescopic fixed column 306 pass through the wedge-shaped surface of the wedge-shaped groove 30703 to move the circular ring body 30701 towards the mobile platform 302, at this time, the second spring 30705 is contracted, when the components of the telescopic fixed column 306 completely enter the fourth sliding groove 30702, the position of the circular ring body 30701 is fixed, when the telescopic fixed column 306 moves away from the mobile platform 302, the components of the telescopic fixed column 306 are away from the fourth sliding groove 30702 and the wedge-shaped groove 30703, at this time, the second spring 30705 rebounds, the circular ring body 30701 moves away from the mobile platform 302, and the circular ring body 30701 returns to the original position.
[0053] When the positioning machine 308 needs to enter the closed state, first, the second motor 30803 is started, the second motor 30803 drives the threaded rod 30802 to rotate, the threaded rod 30802 drives the moving slider 30804 to move through the threaded hole 30805, the moving slider 30804 moves towards the direction close to the second motor 30803, the end of the second rotating plate 30807 close to the moving slider 30804 moves along with the moving slider 30804, at this time, the second rotating plate 30807 rotates around the rotating bearing 30809, then the end of the second rotating plate 30807 away from the moving slider 30804 drives the pressing plate 30808 to move towards the direction close to the threaded rod 30802, the pressing plate 30808 drives the first rotating plate 30806 to repeat the moving process of the second rotating plate 30807, at this time, the first rotating plate 30806 makes the rotating bearing 30809 move towards the oblique downward direction close to the second motor 30803, so that the pressing plate 30808 is always in the state of horizontal movement.
[0054] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not the limitation of the utility model embodiments, for the ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can be made, here, all the embodiments cannot be exhausted, any changes or variations derived from the technical scheme of the utility model still belong to the protection scope of the utility model.
Claims
1. A valve plate fine polishing equipment for an air compressor, comprising a base (1) and an equipment body (2), characterized in that: The equipment body (2) is provided with a disc fixing mechanism (3) near one end of the base (1), the base (1) is provided with a plurality of moving grooves (4) near one end of the disc fixing mechanism (3), the moving grooves (4) are provided with a rack (5) inside, the moving grooves (4) are provided with a fixed groove (6) near and away from one end of the equipment body (2) respectively, the fixed groove (6) is provided with a fixed rack (7) inside, the equipment body (2) is provided with a rotary feeder (8) near one end of the disc fixing mechanism (3), the disc fixing mechanism (3) is provided with a fine polishing device (9) away from one end of the base (1) and near one end of the disc fixing mechanism (3) of the equipment body (2) respectively, and the two fine polishing devices (9) are provided with a valve plate fixing disc (10) between them.
2. The valve plate fine polishing apparatus of claim 1, wherein: The fixed rack (7) is located in the inner wall surface of the moving groove (4) away from one end of the disc fixing mechanism (3), the tooth pattern of the fixed rack (7) is the same as that of the rack (5), the fixed groove (6) is located on the side away from each other of the two moving grooves (4), and the fixed groove (6) and the moving groove (4) are in communication with each other.
3. The valve plate fine polishing apparatus of claim 1, wherein: The disc fixing mechanism (3) comprises a mechanism base (301), the mechanism base (301) is provided with a moving platform (302) near one end of the base (1), the mechanism base (301) is provided with a fine polishing device mounting groove (303) away from one end of the moving platform (302), the mechanism base (301) is provided with a discharge port (304) away from one end of the equipment body (2), the fine polishing device mounting groove (303) is provided with a rotating support column (305) near the inner wall of one end of the base (1), the rotating support column (305) is provided with a telescopic fixing column (306) and an elastic circular ring (307) inside, and the telescopic fixing column (306) is provided with a positioning mechanism (308) which slides inside.
4. The valve plate fine polishing apparatus of claim 3, wherein: The elastic circular ring (307) is located on the side away from the base (1) of the rotating support column (305).
5. The valve plate fine polishing apparatus of claim 3, wherein: The mobile platform (302) comprises a platform body (30201), a plurality of rollers (30202) are rotationally arranged inside one end of the platform body (30201) close to the base (1), a first sliding groove (30203) is arranged between the two rollers (30202), a first sliding block (30204) is arranged in the first sliding groove (30203), a plurality of first hydraulic rods (30205) are respectively arranged at the ends of the two first sliding blocks (30204) close to each other, a plurality of first gear wheels (30206) are rotationally arranged inside the first sliding block (30204) close to one end of the base (1), a first chain wheel (30207) is arranged at the end of the first gear wheel (30206) away from the first hydraulic rod (30205), a second chain wheel (30208) is arranged between the two first chain wheels (30207), a transmission chain (30209) is arranged on the surfaces of the first chain wheel (30207) and the second chain wheel (30208), and a first motor (302010) is arranged at the end of the second chain wheel (30208) close to the first hydraulic rod (30205).
6. The valve plate fine polishing apparatus of claim 5, wherein: The first chain wheel (30207) and the second chain wheel (30208) are connected through the transmission chain (30209), the roller (30202) moves in the moving groove (4), and the first gear wheel (30206) is engaged with the rack (5).
7. The valve plate fine polishing apparatus of claim 3, wherein: The telescopic fixing column (306) comprises a fixing column body (30601), a plurality of second sliding grooves (30602) and a positioning mechanism mounting groove (30603) are arranged inside one end of the fixing column body (30601) away from the mobile platform (302), a lifting block (30604) is arranged on the surface of one end of the fixing column body (30601) close to the mobile platform (302), a plurality of wedge-shaped pressing blocks (30605) are arranged on the outer end surface of the lifting block (30604) close to the elastic circular ring (307), a guide block (30606) is arranged at the end of the wedge-shaped pressing block (30605) away from the lifting block (30604), a third sliding groove (30607) is arranged inside one end of the guide block (30606) close to the mobile platform (302), a double-sided wedge-shaped sliding block (30608) is arranged in the third sliding groove (30607), a plurality of first grooves (30609) are arranged on the double-sided wedge-shaped sliding block (30608), a first spring (306010) is arranged in the first groove (30609), and a plurality of second hydraulic rods (306011) are arranged on the surface of one end of the lifting block (30604) away from the fixing column body (30601). The second sliding groove (30602) and the positioning mechanism mounting groove (30603) are in communication with each other, one end of the first spring (306010) is fixedly connected with the inner wall of the first groove (30609) close to the wedge-shaped pressing block (30605), and the other end of the first spring (306010) is fixedly connected with the fixing column body (30601).
8. The valve plate fine polishing apparatus of claim 3, wherein: The elastic round ring (307) comprises a round ring body (30701), a fourth sliding groove (30702) is arranged inside one end of the round ring body (30701) close to the moving platform (302), a wedge-shaped groove (30703) is arranged on the inner wall of one end of the fourth sliding groove (30702) close to the telescopic fixing column (306), a plurality of moving clamping blocks (30704) are arranged between the two wedge-shaped grooves (30703), and a plurality of second springs (30705) are arranged on the surface of one end of the round ring body (30701) close to the moving platform (302).
9. The valve plate fine polishing apparatus of claim 7, wherein: The positioning machine (308) comprises a machine base (30801), a threaded rod (30802) is rotatably arranged on one end of the machine base (30801) close to the moving platform (302), a second motor (30803) is arranged on one end of the threaded rod (30802) away from the machine base (30801), a moving sliding block (30804) is arranged between the machine base (30801) and the second motor (30803), a threaded hole (30805) is arranged inside the moving sliding block (30804), a first rotating plate (30806) and a second rotating plate (30807) are rotatably arranged on the outer end of the machine base (30801) and the moving sliding block (30804) close to the elastic round ring (307) respectively, a pressing plate (30808) is arranged on one end of the first rotating plate (30806) and the second rotating plate (30807) close to the elastic round ring (307), and a rotating bearing (30809) is arranged between the pressing plate (30808) and the threaded rod (30802).
10. The valve plate fine polishing apparatus of claim 9, wherein: The threaded rod (30802) penetrates the threaded hole (30805), the threaded rod (30802) rotates in the threaded hole (30805), one end of the first rotating plate (30806) and the second rotating plate (30807) close to the pressing plate (30808) is rotatably connected with the pressing plate (30808), the first rotating plate (30806) and the second rotating plate (30807) are rotatably connected through the rotating bearing (30809), and the pressing plate (30808) moves in the second sliding groove (30602).
Citation Information
Patent Citations
Rotary polishing workbench
CN211540649U