Efficient and energy-saving blister blister forming device

By introducing a press-button cover and a piston rod structure into the blister forming device, the problems of laborious edge pressing and insufficient energy saving in the prior art are solved, and a highly efficient and energy-saving multi-station edge pressing and blister effect is achieved.

CN223466689UActive Publication Date: 2025-10-24LONGYI PLASTIC SUZHOU
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422637889.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-24
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing vacuum forming devices require the edges to be pressed during processing, which is laborious and lacks the function of fast and energy-saving shaping.

Method used

It adopts a press-on cover and piston rod structure. The electric cylinder drives the press-on cover to press the edge of the shell material, and uses the piston rod to generate negative pressure for blistering. Combined with the servo motor and slider mechanism, dual processing is achieved to provide edge pressing and blistering effects.

Benefits of technology

It realizes multi-station rapid edge pressing and blistering, improves work efficiency, reduces the impact of cooling and disassembly, and ensures continuous automatic processing through the power supply of the slider, which is energy-saving and efficient.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223466689U_ABST
    Figure CN223466689U_ABST
Patent Text Reader

Abstract

The utility model provides an efficient and energy-saving blister forming device, which relates to the technical field of blister processing, and comprises a base, the top of the base is fixedly provided with placing racks in an array manner, the middle of the top of each placing rack is integrally provided with a shaping mold, and the bottom of the middle of each shaping mold is provided with an air channel for air exhaust; a rear support is fixedly arranged on the rear side of the base, and a sliding seat matched with the guide rail is arranged above the front side of the rear support in a sliding mode. A pressing buckle cover is arranged, the edge pressing and shaping effect is provided, an electric cylinder is started to descend, the edge of a shell material is downwards bent and pressed through the pressing buckle cover, then the side of a bulb shell can be pressed into a bent edge, tiny errors may exist due to the fact that the pressing buckle cover needs to move, the bottom side of the pressing buckle cover is chamfered, the guiding effect can be provided, butt joint and edge pressing are convenient, and the production efficiency is improved. And multi-station machining is achieved, cooling, dismounting and mounting are not affected, the working efficiency is improved, and the problem that an existing forming device is inconvenient to press quickly is solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to blister processing technical field, more specifically, it is especially related to a kind of high-efficiency energy-saving blister bubble shell forming device. BACKGROUND

[0002] The principle of blistering is to heat and soften flat plastic hard material, and then use vacuum suction on the surface of the mold. Generally, a clamp is used to place the heated plastic plate above the mold. The air pump is connected to the air path in the mold to perform air extraction, creating negative pressure, which causes part of the plastic plate to be sucked into the mold channel, forming the corresponding shape to produce products.

[0003] Based on the above, the current forming device needs to press the edge during processing. Generally, one suction uses one corresponding edge pressing structure to ensure that the edge fits the mold, which is labor-intensive and inconvenient for simultaneous blistering and rapid pressing. It lacks the function of rapid energy-saving shaping. INVENTION CONTENTS

[0004] To solve the above technical problems, the utility model provides a kind of high-efficiency energy-saving blister bubble shell forming device to solve the problem of the existing forming device in the above background technology, which needs to press the edge during processing. Generally, one suction uses one corresponding edge pressing structure to ensure that the edge fits the mold, which is labor-intensive and inconvenient for simultaneous blistering and rapid pressing. It lacks the function of rapid energy-saving shaping.

[0005] The purpose and effect of the high-efficiency energy-saving blister bubble shell forming device are achieved by the following specific technical means:

[0006] A kind of high-efficiency energy-saving blister bubble shell forming device, including base, the top of the base is fixedly provided with placing rack, placing rack top middle is integrally provided with plastic mold, the middle bottom of plastic mold is provided with air path for air extraction;The rear side of the base is fixedly provided with rear support, the front side of the rear support is slidably provided with sliding seat matched with guide rail, the top of the sliding seat is fixedly provided with electric cylinder, the telescopic end of the electric cylinder is fixedly provided with pressing buckle through the sliding seat, and the pressing buckle is vertically aligned below the plastic mold;The rear side of the base is fixedly provided with piston rod, and the piston rod is communicated with the air path in each plastic mold.

[0007] Further, the front side of the rear support is rotatably provided with a horizontal moving lead screw, and the rear support is fixedly provided with a servo motor on one side. The horizontal moving lead screw is driven by the servo motor. The horizontal moving lead screw is threadedly connected with the sliding seat.

[0008] Further, the top of the rear support is fixedly provided with a positioning sensor, and the top of the sliding seat is integrally provided with a round head structure. The round head structure can trigger the positioning sensor.

[0009] Further, four groups of guide rods are fixedly arranged above the bracket of the pressing cover, and the guide rods are slidingly connected with the sliding seat.

[0010] Further, spring guide rods are fixedly arranged on the top of the base, trigger plates are slidingly arranged outside the spring guide rods, two groups of connecting rods are hingedly arranged on the rear side of the trigger plates, and the rear ends of the connecting rods are hingedly connected with the telescopic ends of a group of piston rods.

[0011] Further, an electrification sliding groove is fixedly arranged on the top of the rear bracket, an electrification sliding block is fixedly arranged on the bottom rear side of the sliding seat, and an electrode sheet is arranged on the rear side of the electrification sliding block and slidingly electrified with the electrification sliding groove.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The pressing cover is arranged, the edge plastic shaping effect is provided, the electric cylinder is started to descend, the edge of the shell material is turned down and shaped by the pressing cover, the edge of the bubble shell is pressed into a bent edge, the bottom edge of the pressing cover is rounded, the guiding effect is provided, the butt joint and edge pressing are facilitated, multi-station processing is realized, the cooling and disassembly are not affected, and the working efficiency is improved.

[0014] The piston rod is arranged, the plastic suction effect is provided, the bracket part of the pressing cover is pressed to the trigger plate in the descending process, the piston rod is moved backward by the slider mechanism formed by the connecting rod, the piston rod is stretched as a whole, the piston rod is stretched to generate negative pressure, the inside of the plastic shaping die is pumped, the plastic suction effect is generated, and the bubble shell is formed; the transmission of the slider mechanism is realized, one group of driving equipment is used to realize double processing, and the processing is efficient and energy-saving.

[0015] The electrification sliding groove is arranged, the moving power supply effect is provided, the electrification sliding block and the electrification sliding groove are used to keep electrification in the process that the sliding seat moves, the electrification sliding groove is directly connected with electricity, the electrification sliding block is used to electrify the electric cylinder, continuous automatic processing is realized, the moving power supply can also avoid the line winding and other obstacles. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic diagram of the utility model.

[0017] Figure 2 It is an axonometric structure schematic diagram of the utility model.

[0018] Figure 3 It is a side elevation structure schematic diagram of the utility model.

[0019] Figure 4 It is a front view structure schematic diagram of the utility model.

[0020] Figure 5It is the side view structure schematic diagram of the utility model.

[0021] In the figure, the corresponding relationship of component name and drawing number is:

[0022] 1, base; 2, rack; 201, shaping die; 3, rear support; 301, horizontal moving screw; 302, servo motor; 303, positioning sensor; 4, sliding seat; 401, power sliding block; 5, electric cylinder; 501, pressing buckle cover; 502, guide rod; 6, spring guide rod; 601, trigger plate; 602, connecting rod; 7, piston rod; 8, power sliding groove. DETAILED DESCRIPTION

[0023] The embodiment of the utility model is further described in detail below in combination with the drawings and examples.

[0024] Example 1:

[0025] As shown in the accompanying Figure 1 to the accompanying Figure 5 As shown:

[0026] The utility model provides a kind of high-efficiency energy-saving blister bubble shell forming device, including base 1, the top of base 1 array fixedly arranged with rack 2, rack 2 top middle is integrally provided with shaping die 201, and the middle bottom of shaping die 201 is provided with the air passage for pumping air;The rear side of base 1 is fixedly provided with rear support 3, and the front side upper side of rear support 3 is slidably provided with sliding seat 4 in cooperation with guide rail, and the top of sliding seat 4 is fixedly provided with electric cylinder 5, and the telescopic end of electric cylinder 5 is fixedly provided with pressing buckle cover 501 passing through sliding seat 4, and pressing buckle cover 501 is vertically aligned below shaping die 201;The rear side of base 1 is array fixedly provided with piston rod 7, and piston rod 7 is communicated with the air passage in one group shaping die 201.

[0027] Among them, the front side upper side of rear support 3 is rotatably provided with horizontal moving screw 301, one side of rear support 3 is fixedly provided with servo motor 302, and horizontal moving screw 301 is driven by servo motor 302;Horizontal moving screw 301 is screw connected with sliding seat 4.

[0028] Among them, the top of rear support 3 is fixedly provided with positioning sensor 303, and the top of sliding seat 4 is integrally provided with round head structure, and round head structure can trigger positioning sensor 303.

[0029] Among them, the support of pressing buckle cover 501 is fixedly provided with four groups of guide rods 502, and guide rod 502 is slidably connected with sliding seat 4.

[0030] Among them, the top array of the base 1 is fixedly provided with a spring guide rod 6, and a trigger plate 601 is slidingly provided on the outside of the spring guide rod 6. The rear side of the trigger plate 601 is hingedly provided with two groups of connecting rods 602, and the rear ends of the connecting rods 602 are hingedly connected to the telescopic ends of a group of piston rods 7.

[0031] Among them, a power-carrying slide 8 is fixedly provided on the upper bottom of the rear bracket 3, a power-carrying slider 401 is fixedly provided on the rear side of the bottom of the sliding seat 4, and an electrode sheet is provided on the rear side of the power-carrying slider 401 to slide and energize the power-carrying slide 8.

[0032] like Figures 1-5 As shown, a tool is used to place the heated shell material in the placement structure above the placement rack 2, and the servo motor 302 is started to drive the traverse screw 301 to rotate, and the sliding seat 4 is moved to align the pressing cover 501 with a set of shaping molds 201;

[0033] The electric cylinder 5 is started to descend, and the edge of the shell material is bent downward and pressed by pressing the buckle cover 501. At the same time, the bracket part of the pressing buckle cover 501 will press the trigger plate 601 during the descending process, and then cooperate with the connecting rod 602 to form a slider mechanism to move the telescopic end of the piston rod 7 backward, stretching the piston rod 7 as a whole. The extension of the piston rod 7 generates negative pressure, which evacuates the interior of the shaping mold 201, produces a vacuum effect, and shapes the bubble shell; through the transmission of the slider mechanism, a set of driving equipment is used to achieve double processing, which is efficient and energy-saving.

[0034] Example 2:

[0035] On the basis of Example 1, during the movement of the sliding seat 4, the power is maintained by sliding the powered slider 401 and the powered chute 8. The powered chute 8 is directly connected to the power supply, and the powered slider 401 can be used to energize the electric cylinder 5 to achieve continuous automatic processing;

[0036] You can also choose to use flat cables or long bundles of ordinary wires for power supply, as long as you avoid interference.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In the present invention, when in use, a tool is used to place the heated shell material in the placement structure above the placement rack 2, and the servo motor 302 is started to drive the traverse screw 301 to rotate, and the sliding seat 4 is moved to align the pressing cover 501 with a set of shaping molds 201;

[0039] The electric cylinder 5 is started to descend, the edge of the shell material is turned down and pressed by pressing the buckle cover 501, and the support part of the buckle cover 501 is pressed to the trigger plate 601 in the descending process, and then the piston rod 7 is moved backward by the slider mechanism cooperating with the connecting rod 602 to stretch the piston rod 7 as a whole, the piston rod 7 is stretched to generate negative pressure, the inside of the plastic forming die 201 is pumped to generate a plastic suction effect, and the bubble shell is formed; through the transmission of the slider mechanism, a set of driving devices are used to realize double processing, which is efficient and energy-saving.

[0040] In the process of moving the sliding seat 4, the power sliding block 401 and the power sliding groove 8 are used to keep power on, the power sliding groove 8 is directly connected to the power, the power sliding block 401 can be used to power the electric cylinder 5, and continuous automatic processing is realized.

Claims

1. A high efficiency and energy saving blister forming device, characterized in that, The utility model relates to a plastic moulding device, including: The top array of base (1) is fixedly provided with a placing rack (2), and the middle of the top of placing rack (2) is integrally provided with a plastic mould (201), and the middle bottom of plastic mould (201) is provided with a gas path for air extraction;The rear side of base (1) is fixedly provided with a rear support (3), and the front side of rear support (3) is slidably provided with a sliding seat (4) matched with a guide rail, and the top of sliding seat (4) is fixedly provided with an electric cylinder (5), and the telescopic end of electric cylinder (5) is fixedly provided with a pressing buckle cover (501) penetrating sliding seat (4), and the pressing buckle cover (501) is vertically aligned below plastic mould (201);The rear side of base (1) is fixedly provided with an array of piston rods (7), and each piston rod (7) is communicated with a group of gas paths in plastic mould (201).

2. The high efficiency and energy saving blister forming device of claim 1, wherein: The front side of rear support (3) is rotatably provided with a transverse lead screw (301), and one side of rear support (3) is fixedly provided with a servo motor (302), and transverse lead screw (301) is driven by servo motor (302);Transverse lead screw (301) is screw-connected with sliding seat (4).

3. The high efficiency and energy saving blister forming device of claim 1, wherein: The top of rear support (3) is fixedly provided with a positioning sensor (303), and the top of sliding seat (4) is integrally provided with a round head structure, and the round head structure can trigger positioning sensor (303).

4. The high efficiency and energy saving blister forming device of claim 1, wherein: The top of pressing buckle cover (501) is fixedly provided with four groups of guide rods (502), and guide rods (502) are slidably connected with sliding seat (4).

5. The high efficiency and energy saving blister forming device of claim 1, wherein: The top of base (1) is fixedly provided with an array of spring guide rods (6), and spring guide rods (6) are slidably provided with trigger plates (601) outside the limit, and the rear side of trigger plate (601) is hingedly provided with two groups of connecting rods (602), and the rear end of connecting rod (602) is hingedly connected with the telescopic end of a group of piston rods (7).

6. The high efficiency and energy saving blister forming device of claim 1, wherein: The top of rear support (3) is fixedly provided with a power supply sliding groove (8), and the bottom rear side of sliding seat (4) is fixedly provided with a power supply sliding block (401), and the rear side of power supply sliding block (401) is provided with an electrode sheet and is slidably connected with power supply sliding groove (8).