Large-volume concrete cooling device capable of recycling water

By using a vortex tube cooler and a circulating water system, the problems of high cost and safety of existing concrete cooling devices are solved, achieving low-cost and safe temperature control, preventing concrete cracks, and making it suitable for the construction of large-volume concrete components.

CN223468326UActive Publication Date: 2025-10-24SHANDONG JIUCHANG MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202423001994.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-24
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing concrete cooling methods are costly, unsafe, and complex to operate. Dry ice cooling carries the risk of carbon dioxide release, and it is difficult to effectively control the temperature of large volumes of concrete and prevent cracks.

Method used

The system employs a vortex tube cooler combined with cooling coils and a circulating water system. It uses compressed air to generate cold air and exchange heat with cooling water to reduce the internal temperature of the concrete. The system is also equipped with a skid-mounted platform for easy movement and storage.

Benefits of technology

It achieves low-cost, safe and reliable concrete temperature control, prevents cracking, has a simple structure, is easy to operate and maintain, and is suitable for the construction of large-volume concrete components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mass concrete cooling device capable of recycling water, which comprises a skid-mounted platform, a water storage tank and a cooler are respectively fixed on the surface of the skid-mounted platform, one side of the water storage tank is connected with a water inlet pipe, one side of the water storage tank is connected with a water outlet pipe, water pumps are arranged on pipe bodies of the water inlet pipe and the water outlet pipe, and the water pumps are connected with the water storage tank. The cooler comprises a heat preservation barrel, a cooling coil is installed in the heat preservation barrel, the water inlet end of the cooling coil is connected with a water outlet pipe, a vortex tube cooler is installed on one side of the heat preservation barrel, an air inlet of the vortex tube cooler is connected with a compressed air source, and a cold end outlet of the vortex tube cooler is communicated with the interior of the heat preservation barrel. An air outlet is formed in one side of the top of the heat preservation barrel, a pipe opening of the water inlet pipe is connected with one end of the concrete member pre-buried cooling water pipe, the water outlet end of the cooling coil pipe is connected with the other end of the concrete member pre-buried cooling water pipe, the water inlet pipe is connected with one side of the top of the water storage tank, and the water outlet pipe is connected with one side of the bottom of the water storage tank.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of building construction, specifically relates to a mass concrete cooling and temperature reducing device with circulating water. BACKGROUND

[0002] In modern construction engineering, the construction of mass concrete members is a common link. However, during the hardening process of concrete, a large amount of heat will be released due to cement hydration reaction, causing the internal temperature of concrete to rise rapidly. If this temperature rise is not controlled, the temperature difference between the inside and outside of the concrete will be too large, and then a large thermal stress will be generated. When the thermal stress exceeds the tensile strength of the concrete, cracks will be generated on the surface or inside of the concrete, seriously affecting the safety and durability of the structure.

[0003] To solve this problem, the traditional method is to pre-bury cooling water pipes in the concrete, and to absorb the heat inside the concrete by circulating cooling water, thereby reducing the internal temperature of the concrete. However, the existing cooling method has some problems. For example, the application patent CN220868885U uses dry ice as a cooling medium, although the cooling effect of dry ice is significant, but its cost is high, and special attention should be paid to safety during use, because dry ice will release a large amount of carbon dioxide gas during sublimation, if used in an environment with poor ventilation, it may pose a threat to the health of construction personnel. In addition, the storage and transportation of dry ice require strict requirements, special insulation equipment is needed, which further increases the cost and the complexity of operation. Therefore, the utility model provides a concrete cooling and temperature reducing device with low cost, safety and reliability, convenient storage and transportation, to effectively control the temperature of mass concrete members during construction process, and prevent cracks.

[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a mass concrete cooling and temperature reducing device with circulating water, comprising a skid-mounted platform, the surface of the skid-mounted platform is respectively fixed with a water storage tank and a cooler, one side of the water storage tank is connected with a water inlet pipe, one side of the water storage tank is connected with a water outlet pipe, the water inlet pipe and the water outlet pipe are both provided with a water pump, the cooler comprises an insulation barrel, the insulation barrel is internally provided with a cooling coil, the water inlet end of the cooling coil is connected with the water outlet pipe, one side of the insulation barrel is provided with a vortex tube cooler, the air inlet of the vortex tube cooler is connected with a compressed air source, the cold end outlet of the vortex tube cooler is communicated with the inside of the insulation barrel, and a gas outlet is formed on one side of the top of the insulation barrel.

[0006] As a preferred technical scheme of the utility model, the water inlet pipe is connected with one end of the pre-buried cooling water pipe of the concrete member, and the water outlet end of the cooling coil is connected with the other end of the pre-buried cooling water pipe of the concrete member.

[0007] As a preferred technical scheme of the utility model, the water inlet pipe is connected with one end of the pre-buried cooling water pipe of the concrete member, and the water outlet end of the cooling coil is connected with the other end of the pre-buried cooling water pipe of the concrete member.

[0008] As a preferred technical scheme of the utility model, the water inlet pipe is connected with one end of the pre-buried cooling water pipe of the concrete member, and the water outlet end of the cooling coil is connected with the other end of the pre-buried cooling water pipe of the concrete member.

[0009] As a preferred technical scheme of the utility model, the water inlet pipe is connected with one end of the pre-buried cooling water pipe of the concrete member, and the water outlet end of the cooling coil is connected with the other end of the pre-buried cooling water pipe of the concrete member.

[0010] As a preferred technical scheme of the utility model, the water inlet pipe is connected with one end of the pre-buried cooling water pipe of the concrete member, and the water outlet end of the cooling coil is connected with the other end of the pre-buried cooling water pipe of the concrete member.

[0011] Compared with the prior art, the utility model has the advantages that: the utility model adopts the vortex tube cooler as the cold source, the compressed air is led into the vortex tube cooler, the vortex tube cooler separates the cold air flow and the cooling water in the cooling coil to exchange heat, the cost is relatively low, and the utility model is environment-friendly. Through the circulating water system, the heat in the concrete can be continuously taken out, the internal temperature of the concrete is effectively reduced, and the generation of cracks is prevented. The device has the advantages of simple structure, convenient operation, easy maintenance, no harm to the construction personnel and environment safety, and the like. The whole device adopts the pry structure, the whole device is convenient to move and transport, the temperature control problem in the construction process of the mass concrete member can be effectively solved, and the device has high practical value and wide application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0013] Fig. 1 It is the whole structure schematic diagram of the utility model;

[0014] Fig. 2 It is the sectional structure schematic diagram of the water storage tank and the heat preservation barrel in the utility model;

[0015] In the drawing: 1, pry platform;2, water storage tank;3, water inlet pipe;4, water outlet pipe;5, water pump;6, cooling coil;7, heat preservation barrel;8, vortex tube cooler;9, gas outlet;10, heat dissipation fin;11, filter;12, foma wheel. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.

[0017] Embodiment

[0018] Please refer to Figs. 1-2 The utility model provides following technical scheme: a kind of mass concrete cooling and temperature reducing device of circulating water, including skid platform 1, skid platform 1 surface is respectively fixed with water storage tank 2 and cooler, water storage tank 2 side is connected with inlet pipe 3, water storage tank 2 side is connected with outlet pipe 4, inlet pipe 3 and outlet pipe 4 tube body are all installed with water pump 5, water pump 5 is used to drive cooling water circulation flow;Cooler includes heat preservation bucket 7, for the cold gas of vortex tube cooler 8 cooling, prevent cold gas temperature loss;Cooling coil 6 is installed in heat preservation bucket 7, to extend the path and time of cooling water passing, increase and the contact area of cold gas;Cooling coil 6 water inlet end connects outlet pipe 4, heat preservation bucket 7 side is installed with vortex tube cooler 8, vortex tube cooler 8 air inlet connects compressed air source, to provide cold gas source and cooling coil 6 heat exchange;Vortex tube cooler 8 cold end outlet communicates heat preservation bucket 7 inside, heat preservation bucket 7 top side is equipped with air outlet 9, to prevent heat preservation bucket 7 internal pressure too big.

[0019] In order to form a closed cooling circulation system, in the embodiment, as a preferred technical scheme of the utility model, inlet pipe 3 pipe orifice connects one end of concrete member embedded cooling water pipe, and cooling coil 6 water outlet end connects the other end of concrete member embedded cooling water pipe.

[0020] The water from the concrete member will be higher in temperature after absorbing the heat inside the concrete, and will be distributed on the top of the water storage tank 2. The naturally cooled part of the water can be directly discharged below the water storage tank 2. In the embodiment, as a preferred technical scheme of the utility model, inlet pipe 3 is connected to one side of the top of the water storage tank 2, and outlet pipe 4 is connected to one side of the bottom of the water storage tank 2.

[0021] In order to ensure the heat exchange efficiency, in the embodiment, as a preferred technical scheme of the utility model, cooling coil 6 tube body is uniformly welded with heat dissipation fins 10, and cooling coil 6 and heat dissipation fins 10 are both made of pure aluminum.

[0022] In order to ensure the cleanliness of the inlet water, in the embodiment, as a preferred technical scheme of the utility model, filter 11 is installed at the connection between outlet pipe 4 and water storage tank 2.

[0023] In order to facilitate movement and fixation, in this embodiment, as a preferred technical solution of the present invention, four corners of the bottom of the skid-mounted platform 1 are installed with former wheels 12.

[0024] Based on the technical solution of the present invention, the water pump 5 pumps the water in the water storage tank 2 into the cooling coil 6 through the outlet pipe 4, and then flows into the pre-buried cooling water pipe in the concrete component. The water then returns to the water storage tank 2 from the other end of the cooling water pipe, forming a closed circulation system. In the process of water entering the cooling coil 6, the compressed air generated by the air compressor is introduced into the air inlet of the vortex tube cooler 8, and the vortex effect of the compressed air in the vortex tube cooler 8 is used to generate cold air. The cold air enters the insulation barrel 7 through the cold end outlet of the vortex tube cooler 8, and exchanges heat with the cooling coil 6 and the heat dissipation fins 10, thereby quickly reducing the temperature of the water flowing into the cooling coil 6. Finally, the cooling water is introduced into the cooling water pipe in the concrete component to achieve cooling of the interior of the concrete component. Through this method, the cooling water pipe inside the large-volume concrete can continuously obtain cooling water, effectively reduce the internal temperature of the concrete, and ensure the quality and stability of the concrete structure.

[0025] Finally, it should be noted that in the present invention, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0026] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A mass concrete cooling device capable of recycling water, comprising a skid-mounted platform (1), characterized in that: The prying platform (1) surface is respectively fixed with water storage tank (2) and cooler, one side of water storage tank (2) is connected with water inlet pipe (3), one side of water storage tank (2) is connected with water outlet pipe (4), water inlet pipe (3) and water outlet pipe (4) pipe body are all installed with water pump (5), the cooler includes heat preservation barrel (7), the inside of heat preservation barrel (7) is installed with cooling coil (6), the water outlet pipe (4) is connected with the water inlet end of cooling coil (6), one side of heat preservation barrel (7) is installed with vortex tube cooler (8), the air inlet of vortex tube cooler (8) is connected with compressed air source, the cold end outlet of vortex tube cooler (8) is communicated with the inside of heat preservation barrel (7), the top of heat preservation barrel (7) one side is equipped with air outlet (9).

2. The mass concrete cooling device according to claim 1, wherein: The water inlet pipe (3) pipe orifice is connected with one end of the cooling water pipe of concrete member pre-buried, the cooling coil (6) water outlet end is connected with the other end of the cooling water pipe of concrete member pre-buried.

3. The mass concrete cooling device of claim 1, wherein: The water inlet pipe (3) is connected with the top of water storage tank (2) one side, the water outlet pipe (4) is connected with the bottom of water storage tank (2) one side.

4. The mass concrete cooling device of claim 1, wherein: The cooling coil (6) pipe body is evenly welded with radiating fin (10), the cooling coil (6) and radiating fin (10) are all pure aluminum material.

5. The mass concrete cooling device of claim 1, wherein: The water outlet pipe (4) and water storage tank (2) connection place is installed with filter (11).

6. The mass concrete cooling device of claim 1, wherein: The prying platform (1) bottom four corners are all installed with foma wheel (12).

Citation Information

Patent Citations

  • Large-volume concrete cooling device capable of recycling water

    CN220868885U