Energy-saving livestock manure fermentation equipment

By designing an energy-saving livestock manure fermentation equipment, which uses a combination of bevel gears and a screw structure to achieve automatic turning and dispensing of fertilizer, the problem of time-consuming, labor-intensive, and resource-wasting manual turning of fertilizer is solved, thereby improving the efficiency of turning fertilizer and the fermentation effect.

CN223468328UActive Publication Date: 2025-10-24HENAN XUMUTONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422985534.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-24
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In the current livestock manure fermentation process, manual turning of manure is time-consuming, labor-intensive, and ineffective, while large-scale mechanical turning of manure can easily lead to resource waste.

Method used

Design an energy-saving livestock fertilizer fermentation device, which adopts a bevel gear combination and screw structure to realize the automatic turning of fertilizer in the main tank and pouring into the secondary fermentation tank. The bevel gear combination driven by the motor drives the screw to rotate alternately, thereby realizing the automatic turning and distribution of fertilizer.

Benefits of technology

It improves fertilizer turning efficiency, reduces manual operation, lowers labor intensity, achieves complete fertilizer turning and efficient fermentation, and avoids resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of livestock fertilizer fermentation, in particular to energy-saving livestock fertilizer fermentation equipment which comprises a base plate, a middle supporting plate is fixedly arranged at the top of the side edge of one end of the upper surface of the base plate, a supporting frame is fixedly arranged in the middle of the right end of the upper surface of the middle supporting plate, and pulleys are slidably arranged on the inner wall of the supporting frame; a supporting plate is rotatably arranged on the outer circumferential face, close to the pulleys, of the transverse shaft, a main box is fixedly arranged at the top of the supporting plate, and a rotating plate is fixedly arranged in the middle of the back face of the main box. According to the device, the main box, the auxiliary fermentation box and other parts are arranged, the rotating plate slides in the trapezoidal sliding groove, meanwhile, the vertical plate can move left and right mechanically, waste in the main box is overturned into the auxiliary fermentation box, overall overturning of the waste is achieved, the waste can be completely overturned, the fertilizer overturning effect is better, and the fertilizer overturning efficiency is improved. Energy is saved, the working efficiency of fertilizer turning is improved, and the device is convenient to operate.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of livestock manure fermentation, in particular to an energy-saving livestock manure fermentation equipment. BACKGROUND

[0002] Fermented manure is a process of converting organic matter into fertilizer, and through the action of microorganisms, organic matter is decomposed into nutrients that can be absorbed by plants. In order to speed up the fermentation time of livestock manure, regular manure turning treatment is needed.

[0003] However, the existing livestock manure is mostly manually turned during fermentation, which not only wastes a lot of manpower and resources, but also affects the fermentation time of livestock manure due to poor turning effect. Using large machinery to turn the manure can easily cause resource waste. CONTENT OF THE INVENTION

[0004] In order to solve the problems mentioned in the background art, the present application provides an energy-saving livestock manure fermentation equipment.

[0005] The energy-saving livestock manure fermentation equipment provided by the present application adopts the following technical scheme: a base plate is provided, a middle supporting plate is fixedly arranged at the top of the side edge of one end of the upper surface of the base plate, a supporting frame is fixedly arranged at the middle of the upper surface of the right end of the middle supporting plate, a pulley is slidably arranged on the inner wall of the supporting frame, a horizontal shaft is rotatably arranged at the middle of the pulley, a supporting plate is rotatably arranged on the outer circumferential surface of the horizontal shaft close to the pulley, a main box is fixedly arranged at the top of the supporting plate, a rotating plate is fixedly arranged at the middle of the back of the main box, a trapezoidal sliding groove is slidably arranged at one side of the top of the rotating plate through a circular sliding block, a vertical plate is fixedly arranged at the outer side of the trapezoidal sliding groove, a trapezoidal sliding block is fixedly arranged at the middle of one side of the vertical plate, the outer side of the trapezoidal sliding block is slidably arranged on the inner wall of a horizontal sliding groove plate, the bottom of the horizontal sliding groove plate is fixedly arranged on the upper surface of a pad, and the bottom of the pad is fixedly arranged on the upper surface of the middle supporting plate.

[0006] A threaded sliding block is fixedly arranged on the side of the trapezoidal sliding block away from the pad through a connecting rod, the middle of the threaded sliding block is threadedly sleeved on the outer circumferential surface of the middle of a lead screw, a second bevel gear is fixedly sleeved at one end of the output shaft of a motor fixedly arranged at the top of the first bevel gear through the teeth on one side of the outer circumferential surface, and the middle of the first bevel gear is fixedly sleeved on the output shaft of the motor fixedly arranged at the top.

[0007] Optionally, an oval sliding groove is fixedly arranged at the top of the supporting frame, the diameter of the inner wall of the oval sliding groove is the same as the diameter of the pulley, the number of the supporting frames is two, the two supporting frames are symmetrically arranged on both sides of the bottom of the main box, an opening is arranged above the supporting frame, and the length of the supporting frame is greater than the distance between the two groups of pulleys.

[0008] Optionally, the bottom of the main box is fixedly provided with two groups of support plates, the support plates are arranged on the inner side of the two groups of pulleys, and the edge of the main box is chamfered.

[0009] Optionally, the two ends of the lead screw are rotatably sleeved with vertical plates, the bottom of the vertical plate is fixedly arranged on the upper surface of the backing plate, the middle of the backing plate is fixedly provided with a horizontal rod, the middle of the horizontal rod is slidably provided with a vertical sliding plate, and the top of the vertical sliding plate is fixedly arranged on the bottom of the screw block.

[0010] Optionally, one half of the surface of the second bevel gear is a smooth surface, the number of the second bevel gears is two, the two second bevel gears are half-toothed gears, and the two second bevel gears are arranged on the two sides of the first bevel gear and are in meshing connection with the first bevel gear.

[0011] Optionally, the two ends of the middle supporting plate are fixedly provided with two auxiliary fermentation boxes, the top of the auxiliary fermentation box is lower than the bottom of the main box, and the top area of the auxiliary fermentation box is greater than the bottom area.

[0012] Optionally, the upper surface of the backing plate is fixedly provided with an arc-shaped cover plate, the arc-shaped cover plate is located above the lead screw, and the edge of the backing plate is away from the vertical plate.

[0013] In summary, the present application has the following beneficial technical effects:

[0014] 1. The utility model discloses a main box, auxiliary fermentation box and other components are arranged, the waste in the main box is turned over to the inside of the auxiliary fermentation box through the sliding of the rotating plate in the trapezoidal sliding groove and the left and right movement of the vertical plate, the overall turnover of the waste is realized, the waste can be turned over completely, the composting effect is better, energy is saved, the working efficiency of composting is improved, and the device is convenient to operate.

[0015] 2. The utility model discloses two half-toothed second bevel gears are in meshing connection with the first bevel gear, the lead screw moves in two directions under the action of the bevel gear combination, the fertilizer in the main box is poured into the inside of the auxiliary box respectively, the volume of the waste after fermentation is avoided to be too large to cause the full load of the auxiliary box, the operation of the equipment by manual is reduced, and the labor intensity of workers is reduced. DRAWINGS

[0016] Figure 1 It is the bottom three-dimensional structure schematic diagram of the arc-shaped cover plate in the embodiment of the present application.

[0017] Figure 2 It is the overall three-dimensional structure schematic diagram in the embodiment of the present application.

[0018] Figure 3 It is the trapezoidal sliding groove three-dimensional section structure schematic diagram in the embodiment of the present application.

[0019] Figure 4This is a schematic diagram of the three-dimensional structure of the support frame in an embodiment of the present application;

[0020] Figure 5 It is a schematic diagram of the front structure in the embodiment of the present application.

[0021] Figure numerals: 1. base plate; 2. middle support plate; 3. motor; 4. pulley; 5. support frame; 6. auxiliary fermentation box; 7. support plate; 8. second bevel gear; 9. main box; 10. rotating plate; 11. vertical plate; 12. trapezoidal slide; 13. horizontal slide plate; 14. screw rod; 15. cross bar; 16. vertical plate; 17. threaded slider; 18. vertical slide; 19. first bevel gear; 20. pad; 21. arc cover plate; 22. trapezoidal slider. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-5 This application is described in further detail.

[0023] The present application embodiment discloses an energy-saving livestock fertilizer fermentation device. Figure 1 As shown, it includes a base plate 1, a middle support plate 2 is fixedly provided on the top of the side of one end of the upper surface of the base plate 1, two auxiliary fermentation boxes 6 are fixedly provided at both ends of the middle support plate 2, and two auxiliary fermentation boxes 6 are arranged on both sides of the main box 9, so that when the main box 9 is flipped in the left and right directions, there are boxes on both sides to receive materials to prevent fertilizers from falling. The top of the auxiliary fermentation box 6 is lower than the bottom of the main box 9, and the top area of ​​the auxiliary fermentation box 6 is larger than the bottom area. The funnel-shaped auxiliary fermentation box 6 is convenient for collecting materials.

[0024] See also Figure 1-Figure 2 A support frame 5 is fixedly provided in the middle of the right end of the upper surface of the middle support plate 2, and an elliptical slide is fixedly provided on the top of the support frame 5. The inner wall diameter of the elliptical slide is the same as the diameter of the pulley 4. The pulley 4 and the elliptical slide of the same diameter facilitate the pulley 4 to slide in the slide inside the support frame 5. There are two support frames 5, and the two support frames 5 are symmetrically arranged on both sides of the bottom of the main box 9. An opening is provided above the support frame 5. The opening is provided to facilitate the pulley 4 to move to the inner wall of one end. The main box 9 that is continuously under force will flip over after encountering resistance. The length of the support frame 5 is greater than the distance between the two sets of pulleys 4.

[0025] See also Figure 2 The inner wall of the support frame 5 is slidingly provided with a pulley 4, the middle part of the pulley 4 is rotatably provided with a horizontal axis, and the outer circumferential surface of the horizontal axis close to the pulley 4 is rotatably provided with a support plate 7, and the top of the support plate 7 is fixedly provided with a main box 9, and two groups of support plates 7 are fixedly provided on both sides of the bottom of the main box 9. The support plates 7 are arranged on the inner sides of the two groups of pulleys 4, and the edge positions of the main box 9 are chamfered. The support plates 7 connect the main box 9 and the pulley 4 at the bottom as a whole. The chamfered edge of the main box 9 is convenient for dumping the material inside the main box 9.

[0026] Please see Figure 3 The middle of the back of the main box 9 is fixedly provided with a rotating plate 10, one side of the top of the rotating plate 10 is slidably provided with a trapezoidal sliding groove 12 through a circular sliding block, the outer side of the trapezoidal sliding groove 12 is fixedly provided with a vertical plate 11, the middle of one side of the vertical plate 11 is fixedly provided with a trapezoidal sliding block 22, the outer side of the trapezoidal sliding block 22 is slidably arranged on the inner wall of a horizontal sliding groove plate 13, the bottom of the horizontal sliding groove plate 13 is fixedly arranged on the upper surface of a backing plate 20, the upper surface of the backing plate 20 is fixedly provided with an arc-shaped cover plate 21, the arc-shaped cover plate 21 protects the lead screw 14 and the threaded sliding block 17 at the edge, preventing the threaded sliding block 17 from being damaged externally, the arc-shaped cover plate 21 is located above the lead screw 14, the edge of one side of the backing plate 20 is away from the vertical plate 11, and the bottom of the backing plate 20 is fixedly arranged on the upper surface of the middle supporting plate 2.

[0027] Please see Figure 1 The side, away from the backing plate 20, of the trapezoidal sliding block 22 is fixedly provided with the threaded sliding block 17 through a connecting rod, the middle of the threaded sliding block 17 is threadedly sleeved on the outer circumferential surface of the middle of the lead screw 14, both ends of the lead screw 14 are rotatably sleeved with a vertical plate 16, the vertical plate 16 supports the lead screw 14, the bottom of the vertical plate 16 is fixedly arranged on the upper surface of the backing plate 20, the middle of the backing plate 20 is fixedly provided with a horizontal rod 15, the middle of the horizontal rod 15 is slidably provided with a vertical sliding plate 18, the top of the vertical sliding plate 18 is fixedly arranged on the bottom of the threaded sliding block 17, when the threaded sliding block 17 slides, the vertical sliding plate 18 is driven to slide on the surface of the horizontal rod 15, the vertical sliding plate 18 limits the threaded sliding block 17, preventing the threaded sliding block 17 from rotating with the lead screw 14.

[0028] Please see Figure 3 One end of the lead screw 14 is fixedly sleeved with a second bevel gear 8, one half of the surface of the second bevel gear 8 is a smooth surface, the number of the second bevel gears 8 is two, both the second bevel gears 8 are half-toothed gears, both the second bevel gears 8 are arranged on the two sides of a first bevel gear 19 and are in mesh with the first bevel gear 19, both the second bevel gears 8 are in mesh with the first bevel gear 19, one turn of the first bevel gear 19 is in mesh with the two second bevel gears 8 in turn, so that the two second bevel gears 8 can rotate in two directions, the second bevel gear 8 is in mesh with the first bevel gear 19 through the teeth on one side of the outer circumferential surface, the middle of the first bevel gear 19 is fixedly sleeved on one end of the output shaft of the top of a motor 3, and the bottom of the motor 3 is fixedly arranged on one end of the upper surface of the backing plate 20.

[0029] The implementation principle of the energy-saving livestock manure fermentation equipment is as follows: the livestock manure is placed in the main box 9, when the livestock manure needs to be turned over, the motor 3 is started as a power to rotate through the matching screw rod 14 of the bevel gear, since the second bevel gear 8 is a half-tooth gear, under the action of the first bevel gear 19, the screw rod 14 rotates clockwise and counterclockwise alternately, the threaded block 17 on the surface of the screw rod 14 moves back and forth, at the same time, the vertical plate 11 on one side drives the trapezoidal sliding groove 12 to move back and forth, the trapezoidal sliding groove 12 drives the top of the rotating plate 10 to displace when moving back and forth, since the bottom of the rotating plate 10 is fixed on one side of the main box 9, the circular block on the top of the rotating plate 10 rotates while displacing with the trapezoidal sliding groove 12, at the same time, the main box 9 displaces with the trapezoidal sliding groove 12, since the bottom of the main box 9 slides in the support frame 5 through the pulley 4, when the pulley 4 moves to one end of the inner wall of the support frame 5, it cannot continue to move, at this time, the main box 9 can be turned over by 90 degrees, at the same time, the manure in the main box 9 is poured out and falls into the auxiliary fermentation box 6, the turning over of the manure is completed, the length of the support frame 5 is greater than the length of the main box 9, under the action of the continuous reciprocating movement of the trapezoidal sliding groove 12, the main box 9 reciprocates left and right, the effect of pouring out the waste in the main box 9 is realized.

[0030] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: all equivalent changes made on the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. Energy-saving livestock manure fermentation equipment, comprising a base plate (1), characterized in that: The top of the side of one end of the upper surface of the base plate (1) is fixedly provided with a middle supporting plate (2), the middle of the upper surface of the right end of the middle supporting plate (2) is fixedly provided with a supporting frame (5), the inner wall of the supporting frame (5) is slidably provided with a pulley (4), the middle of the pulley (4) is rotatably provided with a horizontal shaft, the outer circumferential surface of the horizontal shaft close to the pulley (4) is rotatably provided with a supporting plate (7), the top of the supporting plate (7) is fixedly provided with a main box (9), the middle of the back of the main box (9) is fixedly provided with a rotating plate (10), one side of the top of the rotating plate (10) is slidably provided with a trapezoidal sliding groove (12) through a circular sliding block, the outer side of the trapezoidal sliding groove (12) is fixedly provided with a vertical plate (11), the middle of one side of the vertical plate (11) is fixedly provided with a trapezoidal sliding block (22), the outer side of the trapezoidal sliding block (22) is slidably arranged on the inner wall of a horizontal sliding groove plate (13), the bottom of the horizontal sliding groove plate (13) is fixedly arranged on the upper surface of a backing plate (20), and the bottom of the backing plate (20) is fixedly arranged on the upper surface of the middle supporting plate (2). The side, away from the backing plate (20), of the trapezoidal sliding block (22) is fixedly provided with a threaded sliding block (17) through a connecting rod, the middle of the threaded sliding block (17) is threadedly sleeved on the outer circumferential surface of the middle of a lead screw (14), one end of the lead screw (14) is fixedly sleeved with a second bevel gear (8), the second bevel gear (8) is engaged with a first bevel gear (19) through the teeth on one side of the outer circumferential surface, the middle of the first bevel gear (19) is fixedly sleeved on one end of the output shaft of a motor (3) at the top, and the bottom of the motor (3) is fixedly arranged on one end of the upper surface of the backing plate (20).

2. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: The top of the supporting frame (5) is fixedly provided with an oval sliding groove, the diameter of the inner wall of the oval sliding groove is the same as the diameter of the pulley (4), the number of the supporting frame (5) is two, the two supporting frames (5) are symmetrically arranged on the two sides of the bottom of the main box (9), the top of the supporting frame (5) is provided with an opening, and the length of the supporting frame (5) is greater than the distance between the two groups of pulleys (4).

3. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: The bottom of the main box (9) is fixedly provided with two groups of supporting plates (7), the supporting plates (7) are arranged on the inner sides of the two groups of pulleys (4), and the edge positions of the main box (9) are chamfered.

4. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: Both ends of the lead screw (14) are rotatably sleeved with a vertical plate (16), the bottom of the vertical plate (16) is fixedly arranged on the upper surface of the backing plate (20), the middle of the backing plate (20) is fixedly provided with a horizontal rod (15), the middle of the horizontal rod (15) is slidably provided with a vertical sliding plate (18), and the top of the vertical sliding plate (18) is fixedly arranged on the bottom of the threaded sliding block (17).

5. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: Half of the surface of the second bevel gear (8) is a smooth surface, the number of the second bevel gear (8) is two, the two second bevel gears (8) are half-toothed gears, and the two second bevel gears (8) are arranged on the two sides of the first bevel gear (19) and are engaged with the first bevel gear (19).

6. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: The two ends of the middle supporting plate (2) are fixedly provided with two auxiliary fermentation boxes (6), the top of the auxiliary fermentation box (6) is lower than the bottom of the main box (9), and the top area of the auxiliary fermentation box (6) is greater than the bottom area.

7. The energy-saving livestock manure fermentation apparatus according to claim 1, characterized in that: The upper surface of the backing plate (20) is fixedly provided with an arc-shaped cover plate (21), which is located above the lead screw (14), and the edge of the backing plate (20) away from the vertical plate (11).