Elastic yarn tension control device of air jet loom

By using a combination of a screw, a ceramic yarn guide disc and an electric regulator on an air-jet loom, the problem of uneven arrangement of elastic yarns on the weft feeder is solved, the elastic yarns are neatly arranged and the extrusion force is adjusted, thus improving production efficiency and product quality.

CN223468501UActive Publication Date: 2025-10-24JIHUA 3542 TEXTILE CO LTD
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Patent Information

Application Number
CN202422978234.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-24
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

When weaving stretch fabrics on air-jet looms, the stretch yarns tend to be irregularly arranged or entangled with each other on the weft accumulator, resulting in poor weft insertion and increased weft breakage, affecting production efficiency and product quality.

Method used

The tension control device consists of a screw, ceramic yarn guide disc, spring, electric regulator and worm gear. The elastic yarn is arranged neatly on the weft feeder through extrusion force. The extrusion force is adjusted by the electric regulator, and the stability of the device is ensured by the positioning structure.

Benefits of technology

It effectively reduces the number of weft stops, improves the production efficiency and product quality of stretch fabrics, and the device components are wear-resistant and intuitive to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

A stretch yarn tension control device of an air-jet loom belongs to the technical field of textile. The surface of the screw rod is in threaded connection with a first nut, first ceramic yarn guide discs are arranged on the right side of the first nut and the surface of the screw rod in an attached mode, the surface of the screw rod is sleeved with a spring, and second ceramic yarn guide discs are arranged on the left side of the spring and the surface of the screw rod in an attached mode. According to the elastic yarn tension control device of the air jet loom, the first ceramic yarn guide disc and the second ceramic yarn guide disc apply extrusion force to elastic yarn between the first ceramic yarn guide disc and the second ceramic yarn guide disc through the thrust of the spring to the second ceramic yarn guide disc; the elastic yarn can be straightened when passing through the space between the first ceramic yarn guide disc and the second ceramic yarn guide disc through extrusion force, at the moment, the elasticity of the elastic yarn can be weakened, and then the elastic yarn can be arranged in order on the weft accumulator.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile technology field, concretely is a kind of air-jet loom elastic yarn tension control device. BACKGROUND

[0002] Air-jet loom is the shuttleless loom that uses jet airflow to drag weft yarn across shed. The working principle is to use air as weft-drawing medium, to generate frictional traction on weft yarn by jetting compressed airflow, to bring weft yarn across shed, and to achieve weft-drawing by jet flow generated by air jet.

[0003] Currently, when weaving elastic cloth using air-jet loom, since weft yarn is elastic yarn with elasticity, it often causes weft yarn to be arranged irregularly or entangled with each other in weft accumulator due to the elasticity of elastic yarn, which results in poor weft-drawing, increased weft breakage, and thus affects production efficiency and product quality. SUMMARY

[0004] To overcome the shortcomings of prior art, the present utility model aims to provide an air-jet loom elastic yarn tension control device that can arrange elastic weft yarn in weft accumulator, thereby reducing weft stoppage and improving product quality.

[0005] To achieve the above-mentioned purpose of the present utility model, the air-jet loom elastic yarn tension control device comprises a screw rod, a first nut is threadedly connected to the surface of the screw rod, a first ceramic yarn guide is attached to the right side of the first nut and the surface of the screw rod, a spring is sleeved on the surface of the screw rod, a second ceramic yarn guide is attached to the left side of the spring and the surface of the screw rod, a second nut is threadedly connected to the surface of the screw rod, a worm wheel is fixedly connected to the surface of the second nut, an electric regulator is attached to the left and right sides of the second nut, the right side of the spring and the surface of the screw rod, the electric regulator is intermeshed with the worm wheel, a strip-shaped groove is formed in the left side of the screw rod, and the inner wall of the strip-shaped groove is attached to the surface of the electric regulator.

[0006] Further, the electric governor comprises a first circular ring, a second circular ring, a first column, a second column, a connecting column, a support plate, a micro motor, a worm, a bearing and a first connecting block, the inner wall of the first circular ring and the inner wall of the second circular ring are matched with the surface of the screw rod, the front and rear ends of the first column are fixedly connected with the inner wall of the first circular ring, the front and rear ends of the second column are fixedly connected with the inner wall of the second circular ring, the surface of the first column and the surface of the second column are matched with the inner wall of the strip-shaped groove, the left side of the first circular ring is matched with the right side of the spring, the left and right sides of the second nut are matched with the right side of the first circular ring and the left side of the second circular ring respectively, the bottom of the first circular ring and the bottom of the second circular ring are fixedly connected with the top end of the connecting column, the bottom end of the connecting column is fixedly connected with the upper surface of the support plate, the upper surface of the support plate is fixedly connected with the bottom of the micro motor, the output end of the micro motor is fixedly connected with one end of the worm through a shaft coupling, the worm is meshed with the worm gear, the surface of the worm is fixedly connected with the inner ring of the bearing, the outer ring of the bearing is fixedly connected with the inner wall of the first connecting block, and the bottom of the first connecting block is fixedly connected with the upper surface of the support plate.

[0007] Further, the front and rear sides of the inner wall of the first ceramic yarn guide disc and the front and rear sides of the inner wall of the second ceramic yarn guide disc are fixedly connected with third columns, and the surfaces of the third columns are matched with the inner wall of the strip-shaped groove.

[0008] Further, the surface of the screw rod is fixedly connected with a second connecting block, the front surface of the second connecting block is fixedly connected with a scale, the surface of the scale is sleeved with a hollow cylinder, the upper surface of the hollow cylinder is fixedly connected with the bottom of the support plate, and the front surface of the hollow cylinder is provided with an observation hole.

[0009] Further, the inside of the first nut is provided with a positioning hole, the inside of the screw rod is provided with a threaded hole, the inner wall of the threaded hole is threadedly connected with a positioning bolt, and the surface of the positioning bolt is matched with the inner wall of the positioning hole.

[0010] Further, the left side of the screw rod is provided with a mark groove, and the left side of the first nut is fixedly connected with an indicating block.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The spring's thrust force on the second ceramic yarn guide plate makes the first ceramic yarn guide plate and the second ceramic yarn guide plate apply extrusion force on the elastic yarn between the first ceramic yarn guide plate and the second ceramic yarn guide plate, and the elastic yarn is straightened when passing between the first ceramic yarn guide plate and the second ceramic yarn guide plate under the extrusion force, so that the elastic force of the elastic yarn is weakened, and the elastic yarn is arranged in order on the yarn accumulator, meanwhile, the position of the second nut is automatically adjusted through the cooperation of the screw rod, the second nut, the worm wheel, the electric regulator and the strip-shaped slot, and the extrusion force of the first ceramic yarn guide plate and the second ceramic yarn guide plate on the elastic yarn is changed by adjusting the position of the second nut.

[0013] 2. The first nut on the screw rod is locked through the cooperation of the positioning hole, the threaded hole and the positioning bolt, so that the first nut does not displace during use of the tension control device, and when the mark groove is aligned with the indicating block, the positioning hole is aligned with the threaded hole, and when the mark groove is misaligned with the indicating block, the positioning hole is misaligned with the threaded hole, so that the operator can intuitively judge whether the positioning hole is aligned with the threaded hole through the cooperation of the mark groove and the indicating block. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a schematic view of the structure of the utility model.

[0015] Figure 2 is a front view of the structure of the utility model.

[0016] Figure 3 is Figure 1 a front view of the screw rod in the utility model.

[0017] Figure 4 is Figure 3 a top view of the utility model.

[0018] Figure 5 is Figure 3 a left view of the utility model.

[0019] Figure 6 is Figure 1 a top view of the first nut in the utility model.

[0020] Figure 7 is Figure 7 a left view of the utility model.

[0021] Figure 8 is Figure 1 a right view of the first ceramic yarn guide plate in the utility model.

[0022] Figure 9 is Figure 1 a front view of the electric regulator in the utility model.

[0023] Figure 10 is Figure 9is a right view of the left view of

[0024] Figure 11 is Figure 9 is a left view of the left view of

[0025] Figure 12 is Figure 1 is a right view of the second connecting block of

[0026] Figure 13 is Figure 1 is a right view of the hollow cylinder of

[0027] In the figure: 1, screw rod; 2, first nut; 3, first ceramic yarn guide disc; 4, spring; 5, second ceramic yarn guide disc; 6, second nut; 7, worm gear; 8, electric regulator; 801, first circular ring; 802, second circular ring; 803, first vertical column; 804, second vertical column; 805, connecting column; 806, support plate; 807, micro motor; 808, worm; 809, bearing; 810, first connecting block; 9, strip-shaped slot; 10, third vertical column; 11, second connecting block; 12, scale; 13, hollow cylinder; 14, observation hole; 15, positioning hole; 16, threaded hole; 17, positioning bolt; 18, marking slot; 19, indicating block. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, obvious and easy to understand, the specific implementation manners of the utility model are described in detail below in combination with the drawings of the specification.

[0029] In the following description, a lot of specific details are set forth in order to facilitate a full understanding of the utility model, but the utility model can also be implemented in other ways different from the description herein, and the person skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0030] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 , Figure 13As shown, the surface of the screw rod 1 of the air jet loom elastic yarn tension control device is threadedly connected with a first nut 2, the right side of the first nut 2 and the surface of the screw rod 1 are both attached with a first ceramic yarn guide disc 3, the surface of the screw rod 1 is sleeved with a spring 4, the left side of the spring 4 and the surface of the screw rod 1 are both attached with a second ceramic yarn guide disc 5, the surface of the screw rod 1 is threadedly connected with a second nut 6, the surface of the second nut 6 is fixedly connected with a worm wheel 7, the left and right sides of the second nut 6, the right side of the spring 4 and the surface of the screw rod 1 are all attached with an electric regulator 8, the electric regulator 8 and the worm wheel 7 are mutually engaged, the left side of the screw rod 1 is provided with a strip-shaped groove 9, and the inner wall of the strip-shaped groove 9 is attached with the surface of the electric regulator 8.

[0031] Preferably, the electric regulator 8 comprises a first circular ring 801, a second circular ring 802, a first stand 803, a second stand 804, a connecting column 805, a supporting plate 806, a micro motor 807, a worm 808, a bearing 809 and a first connecting block 810, the inner wall of the first circular ring 801 and the inner wall of the second circular ring 802 are both attached with the surface of the screw rod 1, the front and rear ends of the first stand 803 are both fixedly connected with the inner wall of the first circular ring 801, the front and rear ends of the second stand 804 are both fixedly connected with the inner wall of the second circular ring 802, the surface of the first stand 803 and the surface of the second stand 804 are both attached with the inner wall of the strip-shaped groove 9, the left side of the first circular ring 801 is attached with the right side of the spring 4, the left and right sides of the second nut 6 are respectively attached with the right side of the first circular ring 801 and the left side of the second circular ring 802, the bottom of the first circular ring 801 and the bottom of the second circular ring 802 are both fixedly connected with the top end of the connecting column 805, the bottom end of the connecting column 805 is fixedly connected with the upper surface of the supporting plate 806, the upper surface of the supporting plate 806 is fixedly connected with the bottom of the micro motor 807, the output end of the micro motor 807 is fixedly connected with one end of the worm 808 through a shaft coupling, the worm 808 and the worm wheel 7 are mutually engaged, the surface of the worm 808 is fixedly connected with the inner ring of the bearing 809, the outer ring of the bearing 809 is fixedly connected with the inner wall of the first connecting block 810, and the bottom of the first connecting block 810 is fixedly connected with the upper surface of the supporting plate 806.

[0032] It should be noted that the cooperation of the first nut 2 and the screw rod 1 can limit the first ceramic yarn guide disc 3, and when the elastic yarn is located between the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5, the spring 4 can push the second ceramic yarn guide disc 5, so that the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 can exert extrusion force on the elastic yarn, and the elastic yarn can be straightened when passing between the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 through the extrusion force, at this time, the elastic force of the elastic yarn can be weakened, and the elastic yarn can be arranged neatly on the weft accumulator.

[0033] The worm 808 is driven to rotate by the micro motor 807, when the worm 808 rotates, the second nut 6 is driven to rotate by the cooperation of the worm 808 and the worm wheel 7, and the position of the second nut 6 is changed by the cooperation of the second nut 6 and the screw rod 1, at this time, the extrusion force of the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 on the elastic yarn is changed by changing the position of the second nut 6, and at the same time, the electric regulator 8 cannot rotate on the screw rod 1 by the cooperation of the first vertical column 803, the second vertical column 804 and the strip-shaped groove 9.

[0034] Since the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 are both ceramic materials, the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 are not easy to wear and burr.

[0035] The front and back sides of the inner wall of the first ceramic yarn guide disc 3 and the front and back sides of the inner wall of the second ceramic yarn guide disc 5 are fixedly connected with the third vertical column 10, and the surface of the third vertical column 10 is attached to the inner wall of the strip-shaped groove 9.

[0036] It should be noted that the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 cannot rotate on the screw rod 1 by the cooperation of the third vertical column 10 and the strip-shaped groove 9.

[0037] The surface of the screw rod 1 is fixedly connected with the second connecting block 11, the front surface of the second connecting block 11 is fixedly connected with the scale 12, the surface of the scale 12 is sleeved with the hollow cylinder 13, the upper surface of the hollow cylinder 13 is fixedly connected with the bottom of the supporting plate 806, and the front surface of the hollow cylinder 13 is provided with the observation hole 14.

[0038] It should be noted that the distance between the second nut 6 and the second connecting block 11 can be directly judged by observing the scale in the observation hole 14, and the extrusion force of the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 on the elastic yarn can be roughly calculated according to the distance between the second nut 6 and the second connecting block 11.

[0039] The inside of the first nut 2 is provided with the positioning hole 15, the inside of the screw rod 1 is provided with the threaded hole 16, the inner wall of the threaded hole 16 is threadedly connected with the positioning bolt 17, the surface of the positioning bolt 17 is attached to the inner wall of the positioning hole 15, the left side of the screw rod 1 is provided with the mark groove 18, and the left side of the first nut 2 is fixedly connected with the indicating block 19.

[0040] It should be noted that after the positioning bolt 17 is inserted into the positioning hole 15, the positioning bolt 17 can be fixed in the positioning hole 15 by screwing the positioning bolt 17 into the threaded hole 16, and the first nut 2 on the screw rod 1 can be locked through the cooperation of the positioning bolt 17 and the positioning hole 15, so that the first nut 2 will not be displaced during the use of the tension control device. At the same time, when the marking groove 18 is aligned with the indicator block 19, the positioning hole 15 is aligned with the threaded hole 16. When the marking groove 18 is misaligned with the indicator block 19, the positioning hole 15 is misaligned with the threaded hole 16. Then, through the cooperation of the marking groove 18 and the indicator block 19, the operator can intuitively judge whether the positioning hole 15 is aligned with the threaded hole 16.

[0041] The working principle of the present utility model is as follows: first, the right end of the screw 1 is fixed at a specified position on the air-jet loom, and then the elastic yarn is placed between the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5. At this time, the spring 4 pushes the second ceramic yarn guide disc 5, so that the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 apply an extrusion force to the elastic yarn. Then, the extrusion force straightens the elastic yarn when it passes between the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5. At this time, the elastic force of the elastic yarn can be weakened, and the elastic yarn can be neatly arranged on the weft feeder.

[0042] When it is necessary to adjust the extrusion force applied by the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 to the elastic yarn, the worm 808 is first driven to rotate by the micro motor 807, and then the second nut 6 is rotated through the cooperation of the worm 808 and the worm wheel 7. At this time, the position of the second nut 6 can be changed through the cooperation of the second nut 6 and the screw 1, and the extrusion force applied by the first ceramic yarn guide disc 3 and the second ceramic yarn guide disc 5 to the elastic yarn can be changed by adjusting the position of the second nut 6.

[0043] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.

Claims

1. A device for controlling the tension of stretch yarn on an air-jet loom, characterized in that: The utility model provides a screw rod (1), the surface of screw rod (1) is screwed with first nut (2), the right side of first nut (2) and the surface of screw rod (1) are all attached first ceramic yarn guide (3), the surface of screw rod (1) is equipped with spring (4), the left side of spring (4) and the surface of screw rod (1) are all attached second ceramic yarn guide (5), the surface of screw rod (1) is screwed with second nut (6), the surface of second nut (6) is fixedly connected with worm wheel (7), the left and right sides of second nut (6), the right side of spring (4) and the surface of screw rod (1) are all attached electric regulator (8), electric regulator (8) and worm wheel (7) are interlocked, the left side of screw rod (1) is equipped with strip slot (9), the inner wall of strip slot (9) and the surface of electric regulator (8) are attached.

2. A device for controlling the tension of elastic yarn on an air-jet loom according to claim 1, characterized in that: The electric regulator (8) includes a first circular ring (801), a second circular ring (802), a first column (803), a second column (804), a connecting column (805), a support plate (806), a micro motor (807), a worm (808), a bearing (809) and a first connecting block (810), the inner wall of the first circular ring (801) and the inner wall of the second circular ring (802) are attached to the surface of the screw rod (1), the front and rear ends of the first column (803) are fixedly connected to the inner wall of the first circular ring (801), the front and rear ends of the second column (804) are fixedly connected to the inner wall of the second circular ring (802), the surface of the first column (803) and the surface of the second column (804) are attached to the inner wall of the strip slot (9), the left side of the first circular ring (801) is attached to the right side of the spring (4), the left and right sides of the second nut (6) are respectively attached to the right side of the first circular ring (801) and the left side of the second circular ring (802), the bottom of the first circular ring (801) and the bottom of the second circular ring (802) are fixedly connected to the top end of the connecting column (805), the bottom of the connecting column (805) is fixedly connected to the upper surface of the support plate (806), the upper surface of the support plate (806) is fixedly connected to the bottom of the micro motor (807), the output end of the micro motor (807) is fixedly connected to one end of the worm (808) through a shaft coupling, the worm (808) is interlocked with the worm wheel (7), the surface of the worm (808) is fixedly connected to the inner ring of the bearing (809), the outer ring of the bearing (809) is fixedly connected to the inner wall of the first connecting block (810), and the bottom of the first connecting block (810) is fixedly connected to the upper surface of the support plate (806).

3. The elastic yarn tension control device of claim 1, wherein: The front and rear sides of the inner wall of the first ceramic yarn guide (3) and the front and rear sides of the inner wall of the second ceramic yarn guide (5) are fixedly connected with the third column (10), and the surface of the third column (10) is attached to the inner wall of the strip slot (9).

4. A control device for the tension of elastic yarn on air-jet looms according to claim 2, characterized in that: A second connecting block (11) is fixedly connected to the surface of the screw rod (1), a scale (12) is fixedly connected to the front of the second connecting block (11), a hollow cylinder (13) is sleeved on the surface of the scale (12), the upper surface of the hollow cylinder (13) is fixedly connected to the bottom of the support plate (806), and an observation hole (14) is opened on the front of the hollow cylinder (13).

5. The elastic yarn tension control device of claim 1, wherein: the elastic yarn tension control device is a jet loom. A positioning hole (15) is provided inside the first nut (2), a threaded hole (16) is provided inside the screw rod (1), a positioning bolt (17) is threadedly connected to the inner wall of the threaded hole (16), and the surface of the positioning bolt (17) is in contact with the inner wall of the positioning hole (15). ​ 6. A control device for the tension of elastic yarn on air-jet looms according to claim 1, characterized in that: A marking groove (18) is provided on the left side of the screw rod (1), and an indicator block (19) is fixedly connected to the left side of the first nut (2).