Wall structure and building assembly

By employing a double-layer insulation system and a non-metallic support structure in modular buildings, the thermal bridging effect and waterproofing issues of the wall structure are resolved, achieving efficient insulation and airtightness, and improving the stability and durability of the wall.

CN223468902UActive Publication Date: 2025-10-24CHINA CONSTR SCI & IND CORP LTD
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Patent Information

Application Number
CN202422598581.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-24
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In modular buildings, the wall structure suffers from thermal bridging, poor thermal insulation, and insufficient waterproofing and airtightness, which affects its usability.

Method used

A double-layer insulation system is adopted, with an outer insulation layer and an inner insulation layer combined with a non-metallic support structure. The outer insulation layer uses rock wool, and the inner insulation layer uses aerogel felt. Wooden keel or high-density polypropylene keel is set in the inner insulation layer. A waterproof layer is set on the outside and a vapor barrier layer is set on the inside to form a continuous insulation layer and prevent water vapor penetration.

Benefits of technology

It significantly improves the thermal insulation and airtightness of the walls, reduces heat transfer and loss, extends service life, and improves the comfort and energy efficiency of the living or working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building construction, and discloses a wall body structure and a building component, the wall body structure comprises an outer thermal insulation layer, a main support and a wall body, the first side of the outer thermal insulation layer in the thickness direction is covered with an inner thermal insulation layer, and the second side is covered with a first waterproof layer; the vapor barrier layer covers one side, deviating from the outer thermal insulation layer, of the inner thermal insulation layer; the auxiliary support is embedded in the inner heat preservation layer, the auxiliary support is made of a non-metal material, and the auxiliary support and the inner heat preservation layer form an adiabatic region layer; according to the wall body structure and the building assembly, a double-layer heat preservation system, namely the outer heat preservation layer and the inner heat preservation layer, is adopted, the effect of inner and outer synergistic heat preservation is achieved, the overall heat preservation performance of the wall body structure is remarkably improved, the auxiliary supports made of nonmetal materials are adopted in the inner heat preservation layer, and the heat bridge effect easily generated by metal supports is effectively avoided; heat transfer and loss are reduced, and a continuous and complete heat preservation layer is formed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building construction, and particularly relates to a wall structure and a building component. BACKGROUND

[0002] Modular building refers to a building that is divided into a plurality of spatial modules and the modules are assembled together at a construction site; the steel structure modular building is a modular building using a steel structure frame.

[0003] In the related art, the wall structure in the modular building often uses a filled wall or a sealed plate wall, but in the above manner, a thermal bridge is easily generated in the wall structure, the heat insulation effect is poor, and it is difficult to form a complete thermal insulation layer; in addition, there are many structure gaps at the wall structure, which leads to poor waterproofness and air tightness of the wall structure, affecting daily use. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides a wall structure and a building component to solve the problems of poor thermal insulation and heat insulation effect, poor waterproofness and air tightness of the wall structure.

[0005] In a first aspect, the utility model provides a wall structure, comprising: an outer thermal insulation layer, the outer thermal insulation layer is embedded with a main support; wherein the outer thermal insulation layer is covered with an inner thermal insulation layer on the first side along the thickness direction, and is covered with a first waterproof layer on the second side; a vapor barrier layer is covered on the side of the inner thermal insulation layer away from the outer thermal insulation layer; a secondary support is embedded in the inner thermal insulation layer, the secondary support is a non-metal material, and is suitable for forming a heat insulation domain layer with the inner thermal insulation layer.

[0006] Beneficial effects: by adopting a double-layer thermal insulation system, i.e. the outer thermal insulation layer and the inner thermal insulation layer, and selecting high-efficiency thermal insulation materials such as rock wool for the outer thermal insulation layer and high-performance flexible thermal insulation materials such as aerogel felt for the inner thermal insulation layer, the effect of internal and external cooperative thermal insulation is achieved, the overall thermal insulation performance of the wall structure is significantly improved, energy saving and emission reduction are facilitated, and the comfort of the living or working environment is improved.

[0007] Beneficial effects: the secondary support in the inner thermal insulation layer is a non-metal material such as wood keel or high-density polypropylene keel, which effectively avoids the thermal bridge effect that may be generated by the metal support, reduces the transmission and loss of heat, forms a continuous and complete thermal insulation layer, further enhances the heat insulation effect of the wall structure, and improves the energy utilization efficiency.

[0008] Beneficial effects: The first waterproof layer is arranged on the outer side of the wall body, effectively preventing the intrusion of external rainwater, protecting the thermal insulation layer from damage, and prolonging the service life of the wall body structure; the vapor barrier is arranged on the side of the inner thermal insulation layer away from the outer thermal insulation layer, effectively preventing indoor water vapor from penetrating into the thermal insulation layer, improving the waterproof performance of the wall body, ensuring the air tightness of the wall body, reducing indoor and outdoor air exchange, and helping to maintain the stability and comfort of the indoor environment.

[0009] Beneficial effects: By reasonably arranging the support structure, that is, the main support and the auxiliary support, the load-bearing capacity of the wall body is ensured, and the thermal bridge effect is avoided, so that the wall body structure is more stable and reliable, and the high-quality materials selected also enhance the durability and anti-aging ability of the wall body.

[0010] In an alternative embodiment, further comprising a second waterproof layer arranged on the side of the first waterproof layer away from the outer thermal insulation layer.

[0011] In an alternative embodiment, further comprising a fireproof layer arranged on the side of the vapor barrier away from the inner thermal insulation layer.

[0012] In an alternative embodiment, further comprising a decorative plate arranged on the side of the fireproof layer away from the outer thermal insulation layer.

[0013] In an alternative embodiment, the main support is composed of a plurality of first keels, and the first keels are embedded in the outer thermal insulation layer.

[0014] In an alternative embodiment, the auxiliary support is composed of a plurality of second keels, and the second keels are embedded in the inner thermal insulation layer.

[0015] In an alternative embodiment, further comprising a connecting piece arranged between the fireproof layer and the decorative plate, and fixed to the fireproof layer and the decorative plate on both sides.

[0016] In an alternative embodiment, the thickness of the outer thermal insulation layer is D1, wherein: D1 = 100 mm ± 4 mm.

[0017] In an alternative embodiment, the thickness of the inner thermal insulation layer is D2, wherein: D2 = 20 mm ± 2 mm.

[0018] In a second aspect, the utility model provides a kind of building components, comprising: the wall body structure as described in any one of the above;Floor structure, with the wall body structure vertically arranged;Door and window assembly, two sides are respectively connected with the floor structure and wall body structure;The door and window assembly includes base body and mounting frame connected to the two sides of base body, and the base body is connected with the floor structure and the wall body structure respectively by the mounting frame. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0020] Figure 1 It is a schematic view of the wall structure of the present application.

[0021] Figure 2 It is a schematic view of the present application Figure 1 It is an enlarged schematic view of A in the present application.

[0022] Figure 3 It is an enlarged schematic view of B in the present application Figure 1 It is an enlarged schematic view of B in the present application

[0023] Figure 4 It is a schematic view of the building component of the present application.

[0024] Explanation of reference signs:

[0025] 1, wall structure; 11, outer thermal insulation layer; 12, main support; 13, inner thermal insulation layer; 14, first waterproof layer; 15, vapor barrier layer; 16, auxiliary support; 17, second waterproof layer; 18, fireproof layer; 19, decorative plate; 191, connecting piece; 2, floor structure; 3, door and window component; 31, base body; 32, mounting frame; 4, outer ground layer. Specific embodiments

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0027] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element must have a particular orientation, with a particular orientation structure and operation, therefore cannot be understood as the limitation of the utility model. In addition, the term "first", "second", "third" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the utility model, it needs to explain, unless otherwise explicitly provided and limited, the term "installation", "connection", "connection" should be broad understanding, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through the intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0029] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict.

[0030] The embodiments of the utility model are described below. Figures 1 to 4 The embodiments of the utility model are described below.

[0031] According to the embodiments of the utility model, on the one hand, a wall structure 1 is provided, comprising: an outer thermal insulation layer 11, the main support 12 is embedded in the outer thermal insulation layer 11, wherein the first side of the outer thermal insulation layer 11 along the thickness direction is covered with an inner thermal insulation layer 13, and the second side is covered with a first waterproof layer 14, a vapor barrier layer 15 is covered on the side of the inner thermal insulation layer 13 away from the outer thermal insulation layer 11, a secondary support 16 is embedded in the inner thermal insulation layer 13, the secondary support 16 is a non-metal material, and is suitable for forming a heat insulation area layer with the inner thermal insulation layer 13.

[0032] Specifically, in one aspect, the wall structure 1 has excellent heat preservation and heat insulation performance; the wall structure 1 adopts a double-layer heat preservation system, that is, an outer heat preservation layer 11 and an inner heat preservation layer 13 are overlapped, wherein the material of the outer heat preservation layer 11 can be, but is not limited to, rock wool, which is an inorganic fiber board made of basalt as the main raw material and processed by high-temperature melting; the thickness of the outer heat preservation layer 11 can be 100 mm, with a tolerance of 4 mm up and down; the material of the inner heat preservation layer 13 can be, but is not limited to, aerogel felt, which is a flexible heat preservation felt made of nanometer silica or metal aerogel as the main material and compounded with carbon fiber or ceramic glass fiber cotton or pre-oxidized fiber felt through a special process; the thickness of the inner heat preservation layer 13 can be 20 mm, with a tolerance of 2 mm up and down; by arranging the outer heat preservation layer 11 and the inner heat preservation layer 13 with a certain thickness, the effect of internal and external cooperative heat preservation is achieved, so that the heat preservation effect of the wall structure 1 is excellent; in the outer heat preservation layer 11, a main support 12 is arranged, which can be a keel, but in the inner heat preservation layer 13, a secondary support 16 is arranged, which is made of non-metallic material, specifically can be, but is not limited to, wooden keel or high-density polypropylene keel, instead of metal keel, to prevent the formation of thermal bridge effect at the metal support, thereby achieving the heat insulation effect and forming a continuous and complete heat preservation layer, that is, the inner heat preservation layer 13 and the secondary keel cooperate to form a heat insulation area layer, so that the heat insulation effect of the wall structure 1 is excellent.

[0033] On the other hand, the wall structure 1 has excellent waterproof and air-tight performance; the wall is covered with a first waterproof layer 14 on the outer side in the thickness direction, which can be, but is not limited to, a galvanized steel plate, which is a welding steel plate with a hot-dip galvanized or electroplated zinc layer on the surface; the thickness of the galvanized steel plate can be 1 mm, which plays a role in waterproofing on the outer side to prevent external rainwater from wetting the heat preservation layer; the inner heat preservation layer 13 is covered with a vapor barrier layer 15 on the side away from the outer heat preservation layer 11, which can be, but is not limited to, a moisture-proof vapor barrier film, that is, a moisture-proof vapor barrier film is specially laid on the inner side of the wall, which prevents indoor water vapor from being discharged to the heat preservation layer, improves the waterproof performance of the wall, and at the same time ensures the excellent air-tightness of the wall.

[0034] In this embodiment, by adopting a double-layer heat preservation system, that is, an outer heat preservation layer 11 and an inner heat preservation layer 13, and selecting high-efficiency heat preservation materials such as rock wool for the outer heat preservation layer 11 and high-performance flexible heat preservation materials such as aerogel felt for the inner heat preservation layer 13, and strictly controlling the thickness of each layer, the effect of internal and external cooperative heat preservation is achieved, which significantly improves the overall heat preservation performance of the wall structure 1, helps energy saving and emission reduction, and improves the comfort of the living or working environment.

[0035] In this embodiment, the non-metal material auxiliary support 16, such as wood or high-density polyethylene, is used in the inner thermal insulation layer 13, which effectively avoids the thermal bridge effect of metal support, reduces heat transfer and loss, forms a continuous and complete thermal insulation layer, further enhances the heat insulation effect of the wall structure 1, and improves the energy utilization efficiency.

[0036] In this embodiment, the first waterproof layer 14 is provided on the outer side of the wall to effectively prevent the intrusion of external rainwater, protect the thermal insulation layer, and prolong the service life of the wall structure 1. The vapor barrier 15 is provided on the side of the inner thermal insulation layer 13 away from the outer thermal insulation layer 11, which effectively prevents indoor water vapor from penetrating into the thermal insulation layer, improves the waterproof performance of the wall, ensures the air tightness of the wall, reduces indoor and outdoor air exchange, and helps maintain the stability and comfort of the indoor environment.

[0037] In this embodiment, by reasonably setting the support structure, i.e., the main support 12 and the auxiliary support 16, the load-bearing capacity of the wall is ensured, and the thermal bridge effect is avoided, making the wall structure 1 more stable and reliable. At the same time, the use of high-quality materials also enhances the durability and anti-aging ability of the wall.

[0038] In some embodiments, in combination with Figure 1 As shown, it further includes a second waterproof layer 17 covering the side of the first waterproof layer 14 away from the outer thermal insulation layer 11. The second waterproof layer 17 can be, but is not limited to, an aluminum plate curtain wall or a stone curtain wall. The second waterproof layer 17 provides an additional protective layer for the wall structure 1, further enhancing its waterproof performance. The aluminum plate curtain wall or the stone curtain wall has high durability and anti-aging ability, can resist the erosion of the natural environment, and can maintain the good state of the wall for a long time. At the same time, the second waterproof layer 17 is covered outside the first waterproof layer 14, forming an additional waterproof barrier. Moreover, the second waterproof layer 17 is relatively easy to clean and maintain compared to the first waterproof layer 14, greatly reducing the maintenance cost in the later period, and has strong practicality.

[0039] In some embodiments, in combination with Figure 1 As shown, it further includes a fireproof layer 18 covering the side of the vapor barrier 15 away from the inner thermal insulation layer 13. The fireproof layer 18 can be, but is not limited to, a fire-retardant board. The fire-retardant board is a kind of artificial board made by adding fire retardant to the production line through complex process. This kind of board can effectively suppress the spread of fire when encountering fire source, reducing the risk of fire. The thickness of the fireproof layer 18 can be 10mm, which not only ensures the fireproof effect of the fireproof layer 18, but also avoids the waste of space or the increase of cost caused by excessive increase of the thickness of the wall, and has strong practicality.

[0040] In some embodiments, in combination with Figure 1Further, the wall structure 1 further comprises a decorative plate 19 arranged on the side of the fireproof layer 18 away from the external thermal insulation layer 11, i.e. on the indoor side of the wall structure, and the decorative plate 19 can be, but is not limited to, a calcium silicate plate, which serves as a wall decoration. The calcium silicate plate is light in weight and easy to carry and operate during construction, and has high practicability.

[0041] In some embodiments, in combination with Figure 1 As shown, the main support 12 is composed of a plurality of first keels, which are embedded in the external thermal insulation layer 11 and connected with each other to form a stable support frame and are tightly combined with the thermal insulation material in the external thermal insulation layer 11, thereby improving the stability and thermal insulation performance of the wall structure 1.

[0042] In some embodiments, in combination with Figure 1 As shown, the auxiliary support 16 is composed of a plurality of second keels, which are embedded in the internal thermal insulation layer 13 and are made of non-metallic materials, such as wooden keels or high-density polypropylene keels, thereby bearing loads and further improving the thermal insulation performance of the wall structure 1.

[0043] In some embodiments, in combination with Figure 1 As shown, the wall structure 1 further comprises a connecting piece 191 arranged between the fireproof layer 18 and the decorative plate 19 and fixed to the fireproof layer 18 and the decorative plate 19, respectively. The connecting piece 191 can be a mounting code, and the decorative plate 19 is fixed to the fireproof layer 18 by means of the mounting code. During installation, the mounting code is first fixed to the fireproof layer 18, then the mounting hole reserved on the decorative plate 19 is aligned with the corresponding part on the mounting code, and a screw, a rivet or other fasteners are used to firmly connect them together to achieve the installation and fixation of the decorative plate 19.

[0044] In some embodiments, in combination with Figure 1 As shown, the thickness of the external thermal insulation layer 11 is D1, wherein D1 = 100 mm ± 4 mm. For the external thermal insulation layer 11, a thickness of 100 mm can provide sufficient thermal insulation effect under most climate conditions, reduce building energy consumption, and at the same time, not be too thick to affect the construction of the wall structure 1, thereby balancing the thermal insulation performance and wall construction.

[0045] In some embodiments, in combination with Figure 1 As shown, the thickness of the internal thermal insulation layer 13 is D2, wherein D2 = 20 mm ± 2 mm. For the internal thermal insulation layer 13, a thickness of 20 mm can form an effective thermal insulation barrier in the indoor space, slow down the loss of indoor heat, and at the same time, not be too thick to affect the utilization rate of indoor space, thereby maximizing the thermal insulation and benefits.

[0046] In another aspect, there is provided a building assembly comprising: a wall structure 1 as described in any of the preceding aspects; a floor structure 2 arranged perpendicularly to the wall structure 1; a door and window assembly 3 connected to the floor structure 2 and the wall structure 1 on two sides respectively; the door and window assembly 3 comprising a base body 31 and mounting frames 32 connected to two sides of the base body 31, the base body 31 being connected to the floor structure 2 and the wall structure 1 by means of the mounting frames 32 respectively, the base body 31 can be a door and window glass, the mounting frames 32 being connected to the wall structure 1, the floor structure 2 and an outer ground layer 4 respectively, the door and window glass being fixed between the two mounting frames 32 to realize the connection between the wall structure 1, the door and window assembly 3 and the floor structure 2.

[0047] Obviously, the above embodiments are only examples for clearly illustrating the present application, and are not intended to limit the embodiments. Although the embodiments of the present application are described in conjunction with the drawings, various modifications and changes can be made by those skilled in the art without departing from the spirit and scope of the present application, and such modifications and changes are also within the scope of the present application.

Claims

1. A wall structure, characterized in that It comprises: An outer thermal insulation layer (11) in which a main support (12) is embedded; Wherein, the outer thermal insulation layer (11) is covered with an inner thermal insulation layer (13) on the first side along the thickness direction, and a first waterproof layer (14) on the second side; A vapor barrier layer (15) is covered on the side of the inner thermal insulation layer (13) away from the outer thermal insulation layer (11); A secondary support (16) is embedded in the inner thermal insulation layer (13), which is made of non-metallic material and is suitable for forming a heat insulation area layer with the inner thermal insulation layer (13).

2. A wall structure according to claim 1, characterised in that It also comprises a second waterproof layer (17) covered on the side of the first waterproof layer (14) away from the outer thermal insulation layer (11).

3. The wall structure according to claim 1, wherein It also comprises a fireproof layer (18) covered on the side of the vapor barrier layer (15) away from the inner thermal insulation layer (13).

4. A wall structure according to claim 3, wherein It also comprises a decorative plate (19) provided on the side of the fireproof layer (18) away from the outer thermal insulation layer (11).

5. A wall structure according to claim 4, wherein, The main support (12) is composed of a plurality of first keels connected, and the first keels are embedded in the outer thermal insulation layer (11).

6. A wall structure according to claim 5, wherein, The secondary support (16) is composed of a plurality of second keels connected, and the second keels are embedded in the inner thermal insulation layer (13).

7. A wall structure according to claim 6, wherein It also comprises a connecting piece (191) provided between the fireproof layer (18) and the decorative plate (19), and fixed on both sides of the fireproof layer (18) and the decorative plate (19).

8. The wall structure of claim 1, wherein, The thickness of the outer thermal insulation layer (11) is D1, wherein: D1 = 100 mm ± 4 mm.

9. The wall structure of claim 1, wherein, The thickness of the inner thermal insulation layer (13) is D2, wherein: D2 = 20 mm ± 2 mm.

10. A building assembly characterised in that It comprises: The wall structure (1) according to any one of claims 1-9 above; A floor structure (2) arranged perpendicularly to the wall structure (1); A door and window assembly (3) connected to the floor structure (2) and the wall structure (1) on both sides; The door and window assembly (3) comprises a base body (31) and a mounting frame (32) connected to both sides of the base body (31), and the base body (31) is connected to the floor structure (2) and the wall structure (1) through the mounting frame (32) on both sides.