Transformer encapsulation and detection integrated device

Abstract

The utility model relates to the technical field of electronic components, in particular to a transformer encapsulation detection integrated device. The utility model provides the transformer encapsulation detection integrated device with an automatic monitoring function on the adhesive tape. A transformer encapsulation and detection integrated device comprises a machine table, an encapsulation mechanism, a detection mechanism and the like. The left front side of the machine table is provided with a rubber coating mechanism, and the machine table is provided with a detection mechanism for monitoring the usage amount of rubber belts in real time. By means of the contact wheel which is always pressed against the upper end face of the adhesive tape, the pressing rod can be driven to gradually swing downwards along with gradual reduction of the using amount of the adhesive tape, so that the sliding rod and the sliding block can synchronously move downwards to be close to the travel switch, and when the sliding block makes contact with the travel switch, it is indicated that the adhesive tape arranged on the discharging frame in a sleeving mode is about to be used up. At the moment, an alarm lamp is triggered to give an alarm, so that a worker is reminded to replace the adhesive tape in time, and the purpose of monitoring the adhesive tape in real time can be achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to electronic components technical field, concretely is a transformer rubber detection integration device. BACKGROUND

[0002] In the transformer production process, through winding adhesive tape on the magnetic core of transformer, can effectively increase the creepage distance of coil winding to the magnetic core, for protecting the internal structure of transformer and improving its performance.

[0003] The existing transformer rubber detection device, in the use process, through is through the staff to the use situation of adhesive tape real -time monitoring, avoids the winding adhesive tape and uses after the production process of transformer rubber to cause certain influence, but this way undoubtedly increases the labor cost.

[0004] Therefore, a transformer rubber detection integration device with automatic monitoring function of adhesive tape is provided to solve the above technical problems. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of some existing devices in use, still need to rely on artificial monitoring of the use of adhesive tape, the technical problem to be solved: provide a transformer rubber detection integration device with automatic monitoring function of adhesive tape.

[0006] The technical scheme is: a transformer rubber detection integration device, including machine table, rubber mechanism, control screen, discharging rack, pressure disc, mobile device and cutter, the left front side of machine table is installed with rubber mechanism, the front side middle part of machine table is provided with mobile device, the cutter is installed on mobile device, the right front side of machine table is provided with control screen, and the rubber mechanism and mobile device are electrically connected with control screen, the left front side upper portion of machine table is installed with discharging rack, the pressure disc is sleeved on discharging rack, still include detection mechanism, the detection mechanism that machine table is provided with real -time monitoring of the use amount of adhesive tape.

[0007] As an improvement of the above scheme, the detection mechanism includes a support, a motor, a pressure rod, a contact wheel, a guide sleeve, a sliding rod, an elastic column, a travel switch and an alarm light. A support is installed on the left front side of the top of the machine platform, and a motor is installed on the upper part of the support. A pressure rod is mounted on the output shaft of the motor, and the end of the pressure rod is rotatably mounted with a contact wheel, and the contact wheel is pressed against the upper end surface of the tape. A guide sleeve is provided on the left side of the support, and a sliding rod is vertically slidably mounted on the guide sleeve through a slider, and the pressure rod is abutted against the sliding rod. An elastic column is connected between the upper end of the slider and the support, and the elastic column passes through the guide sleeve, and a travel switch is provided on the lower inner part of the guide sleeve. The slide rod drives the slider to slide downward to contact the travel switch. An alarm light is provided on the top of the support, and the alarm light is electrically connected to the travel switch.

[0008] As an improvement to the above solution, a cleaning mechanism is also included, which includes a guide seat, a positioning frame, a cleaning block and an elastic belt. A guide seat is provided in the middle of the front side of the machine, on which a positioning frame is installed. A cleaning block is vertically slidably sleeved on the positioning frame, and an elastic belt is connected between the end of the cleaning block and the positioning frame.

[0009] As an improvement to the above solution, the guide seat is an inverted U-shaped structure, and two groups of cleaning blocks are provided on the guide seat.

[0010] As an improvement to the above solution, the two groups of cleaning blocks are respectively located on the upper and lower sides of the cutter, and the two groups of cleaning blocks are respectively in contact with the upper and lower end surfaces of the cutter.

[0011] As an improvement to the above solution, a guide wheel is further included. The guide wheel is rotatably provided on the left front side of the machine.

[0012] Beneficial effect: By always pressing against the contact wheel on the upper end surface of the tape, the pressure rod can be driven to swing gradually downward as the amount of tape used gradually decreases, so that the slide rod and the slider can move downward synchronously close to the limit switch. When the slider touches the limit switch, it means that the tape placed on the unloading rack is about to be used up. At this time, the alarm light will be triggered to sound an alarm, which will help remind the staff to replace the tape in time, and can achieve the purpose of real-time monitoring of the tape. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0014] Figure 2 It is a top view of the utility model.

[0015] Figure 3 It is a three-dimensional structural diagram of the detection mechanism of the utility model.

[0016] Figure 4 It is a partial cross-sectional view of the detection mechanism of the utility model.

[0017] Figure 5 It is a three-dimensional structural diagram of the cleaning mechanism of the utility model.

[0018] Markings in the figure are: 1-machine, 2-plastic coating mechanism, 3-control panel, 4-unloading rack, 5-pressure plate, 6-guide wheel, 7-support, 70-motor, 71-pressure rod, 72-contact wheel, 73-guide sleeve, 74-slide rod, 75-elastic column, 76-travel switch, 77-alarm light, 8-moving device, 80-cutter, 9-guide seat, 10-positioning rack, 11-cleaning block, 12-elastic belt, a-tape, b-transformer. DETAILED DESCRIPTION

[0019] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0020] Example 1: This utility provides an integrated device for detecting transformer rubber coating, such as Figures 1-4 As shown, it includes a machine platform 1, a gluing mechanism 2, a control panel 3, a feeding rack 4, a pressure plate 5, a moving device 8, a cutter 80 and a detection mechanism. The gluing mechanism 2 for automatically wrapping the transformer b with the tape a is installed on the left front side of the machine 1. The moving device 8 is provided in the middle of the front side of the machine 1. The cutter 80 for cutting the tape a is installed on the moving device 8. The moving device 8 is a rodless cylinder. By controlling the operation of the moving device 8, the cutter 80 can be driven to move back and forth, thereby realizing the cutting of the tape a. The control panel 3 is provided on the right front side of the machine 1, and the gluing mechanism 2 and the moving device 8 are electrically connected to the control panel 3. The feeding rack 4 for placing the tape a is installed on the upper left front side of the machine 1. The feeding rack 4 is provided with a pressure plate 5 for limiting the tape a. The machine 1 is provided with a detection mechanism.

[0021] Further, such as Figures 1-4As shown, the detection mechanism includes a support 7, a motor 70, a pressing rod 71, a contact wheel 72, a guide sleeve 73, a sliding rod 74, an elastic column 75, a travel switch 76 and an alarm lamp 77. The support 7 is installed on the left front side of the top of the machine table 1. The motor 70 is installed on the upper part of the support 7. The output shaft of the motor 70 is sleeved with the pressing rod 71. The motor 70 is a stepping motor. The end of the pressing rod 71 is rotatably sleeved with the contact wheel 72, which is pressed against the upper end surface of the adhesive tape a. The guide sleeve 73 is arranged on the left side of the support 7. The sliding rod 74 is vertically and slidably sleeved with a sliding block on the guide sleeve 73. The pressing rod 71 is attached to the sliding rod 74. The elastic column 75 is connected between the upper end of the sliding block and the support 7. The elastic column 75 is made of elastic rubber material. A reserved hole is formed in the upper part of the guide sleeve 73, through which the elastic column 75 passes. The travel switch 76 is arranged on the inner side of the lower part of the guide sleeve 73. The sliding rod 74 drives the sliding block to slide downward to contact the travel switch 76. The alarm lamp 77 is arranged on the top of the support 7 and electrically connected with the travel switch 76. When the travel switch 76 is triggered, the alarm lamp 77 is powered on, and the alarm emitted by the alarm lamp 77 can remind the staff to replace the adhesive tape in time.

[0022] The transformer b is fixed on the encapsulating mechanism 2 (the encapsulating mechanism 2 is a mature technology and is not described here again). The end of the adhesive tape a sleeved on the feeding rack 4 is pulled out and wound on the transformer b. The encapsulating mechanism 2 is started to work through the control screen 3, so that the automatic encapsulation of the transformer b is realized. When the encapsulation of the transformer b is completed, the control moving device 8 is controlled to move, so that the cutter 80 can cut the adhesive tape a in the tension state. Since the contact wheel 72 is always pressed against the upper end surface of the adhesive tape a, when the use amount of the adhesive tape a on the feeding rack 4 gradually decreases, the pressing rod 71 gradually swings downward to drive the sliding rod 74 and the sliding block to move downward. When the sliding block contacts and presses the travel switch 76, it indicates that the use amount of the adhesive tape a is about to be used up. At this time, the alarm lamp 77 is triggered to emit an alarm to remind the staff to replace the adhesive tape a in time. In this way, the use amount of the adhesive tape a can be automatically and real-timely monitored without manual monitoring, which is helpful to reduce the labor cost.

[0023] Example Two: Based on example one, as shown in Figure 2 and Figure 5 The cleaning mechanism further includes a guide seat 9, a positioning frame 10, a cleaning block 11 and an elastic belt 12. The guide seat 9 is arranged on the front side of the machine table 1 and the positioning frame 10 is installed on the guide seat 9. The cleaning block 11 is vertically and slidably sleeved with the positioning frame 10. The elastic belt 12 is connected between the end of the cleaning block 11 and the positioning frame 10. The elastic belt 12 is made of elastic rubber material and can press the cleaning block 11 tightly to scrape the adhesive on the surface of the cutter 80.

[0024] As shown in Figure 2 and Figure 5 The guide seat 9 is provided in inverted U-shaped structure, and two groups of cleaning blocks 11 are arranged on the guide seat 9, and the two groups of cleaning blocks 11 are respectively located on the upper and lower sides of the cutter 80, and the two groups of cleaning blocks 11 are respectively in contact with the upper and lower end faces of the cutter 80, which can simultaneously scrape off the colloid on the upper and lower end faces of the cutter 80.

[0025] In addition, as shown in Figure 1 It also includes a guide wheel 6, and the left front side of the machine table 1 is rotatably provided with a guide wheel 6 for guiding the adhesive tape a.

[0026] When the cutter 80 moves horizontally to cut and reset the adhesive tape a, the cleaning blocks 11 located on the upper and lower sides of the cutter 80 can automatically scrape and clean the upper and lower end faces of the cutter 80, so as to avoid the influence of the colloid on the cutting of the adhesive tape a, and the surface of the cutter 80 does not need to be cleaned by manual, which saves manpower.

[0027] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and it cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. A transformer encapsulation detection integrated device, comprising a machine table (1), an encapsulation mechanism (2), a control screen (3), a feeding rack (4), a pressure disc (5), a moving device (8) and a cutter (80), the encapsulation mechanism (2) is installed on the left front side of the machine table (1), the moving device (8) is arranged on the front middle part of the machine table (1), the cutter (80) is installed on the moving device (8), the control screen (3) is arranged on the right front side of the machine table (1), and the encapsulation mechanism (2) and the moving device (8) are electrically connected with the control screen (3), the feeding rack (4) is installed on the upper left front side of the machine table (1), and the pressure disc (5) is sleeved on the feeding rack (4), characterized in that, The machine (1) is provided with a detection mechanism for monitoring the use amount of the adhesive tape (a) in real time.

2. The integrated device for detecting encapsulation of a transformer according to claim 1, wherein The detection mechanism comprises a support (7), a motor (70), a pressing rod (71), a contact wheel (72), a guide sleeve (73), a sliding rod (74), an elastic column (75), a travel switch (76) and an alarm lamp (77). The support (7) is installed on the left front side of the top of the machine (1). The motor (70) is installed on the upper part of the support (7). The output shaft of the motor (70) is sleeved with the pressing rod (71). The end of the pressing rod (71) is rotatably sleeved with the contact wheel (72), which is pressed against the upper end surface of the adhesive tape (a). The guide sleeve (73) is arranged on the left side of the support (7). The sliding rod (74) is vertically and slidingly sleeved with the guide sleeve (73) through a sliding block. The pressing rod (71) is attached to the sliding rod (74). The elastic column (75) is connected between the upper end of the sliding block and the support (7), and penetrates the guide sleeve (73). The travel switch (76) is arranged on the inner side of the lower part of the guide sleeve (73). The sliding rod (74) drives the sliding block to slide downward to contact the travel switch (76). The alarm lamp (77) is arranged on the top of the support (7) and is electrically connected with the travel switch (76).

3. The integrated device for detecting encapsulation of a transformer according to claim 1, wherein The cleaning mechanism comprises a guide seat (9), a positioning frame (10), a cleaning block (11) and an elastic belt (12). The guide seat (9) is arranged on the front side of the machine (1) and is installed with the positioning frame (10). The positioning frame (10) is vertically and slidingly sleeved with the cleaning block (11). The elastic belt (12) is connected between the end of the cleaning block (11) and the positioning frame (10).

4. The integrated device for detecting encapsulation of a transformer according to claim 3, wherein The guide seat (9) is arranged in an inverted U-shaped structure, and two groups of cleaning blocks (11) are arranged on the guide seat (9).

5. The integrated device for detecting encapsulation of a transformer according to claim 3, wherein The two groups of cleaning blocks (11) are respectively arranged on the upper and lower sides of the cutter (80), and are respectively in contact with the upper and lower end surfaces of the cutter (80).

6. The integrated device for detecting encapsulation of a transformer according to claim 1, wherein The machine (1) is provided with a guide wheel (6) rotatably arranged on the left front side.

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