Battery piece adhesive tape pasting mechanism
By designing a battery cell tape-sticking mechanism and using the cooperation of a tape puller, a cutter assembly and a tape suction gripper, the problem of tape sticking during battery cell loading and transportation is solved, continuous tape sticking is achieved, equipment is simplified, and costs are reduced.
Patent Information
- Application Number
- CN202423225554.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing BC battery string manufacturing process, the tape is prone to adhesion during the battery cell loading and transportation process, which increases the complexity and cost of the equipment.
A battery cell tape-sticking mechanism was designed, which includes a tape-making part, a tape-joining part, and a tape-conveying part. The mechanism uses a tape-pulling hand, a cutter assembly, and a tape-suctioning gripper to make the hot-melt adhesive film of the tape sticky through a heating rod, thereby achieving continuous tape attachment. The tape loses its stickiness after adhering to the battery cell, thus avoiding adhesion to the conveyor belt.
The continuous and stable attachment of the tape to the battery cell is achieved, the equipment structure is simplified, the string making cost is reduced, and the production efficiency is improved.
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Figure CN223472501U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solar cell string production technical field, concretely relates to a cell piece tape sticking mechanism. BACKGROUND
[0002] In some BC (Back Contact) cell strings, the back of the cell piece will be attached with a tape, from the front of the cell string, the tape covers the solder strip at the gap between the two adjacent cell pieces, the color of the tape is similar to that of the cell piece, which can improve the appearance of the cell string.
[0003] In the prior art, when making a BC cell string, a plurality of cell pieces arranged at equal intervals and a plurality of solder strips are prepared, and a tape is attached to the gap between the two adjacent cell pieces, then the plurality of cell pieces and the plurality of solder strips are combined and heated to form a cell string.
[0004] Due to the influence of the existing string making process, there are two ways to attach the tape to the cell piece: one is that the back of the cell piece is upward, a plurality of cell pieces are arranged at equal intervals, the tape has adhesion, and the same tape is attached to the adjacent long edge of the two adjacent cell pieces; the second is that a plurality of tapes are arranged at equal intervals on a heating platform, the back of the cell piece is downward so that the adjacent long edges of the two adjacent cell pieces are stacked on the same tape, and the upper surface of the tape has a layer of hot melt adhesive film, and the tape is heated to be adhered to the cell piece.
[0005] In a new BC cell string making process, the cell piece and the solder strip are alternately combined on a conveying mechanism, and a continuous cell string is made after passing through a heating mechanism, wherein the tape is attached to one long edge of each cell piece on the cell piece feeding transmission line. In the new string making process, if the tape is attached to one long edge of the cell piece by using the above first method, since the part of the tape extending out of the cell piece still has adhesion, and the cell piece is very thin, the tape rolling in the subsequent transmission process may contact and adhere to the conveying belt; if the tape is attached to one long edge of the cell piece by using the above second method, a carrying mechanism and a heating platform need to be added, the carrying mechanism is used to carry the cell piece between the heating platform and other mechanisms, which increases the complexity and cost of the string making equipment. UTILITY MODEL CONTENTS
[0006] To solve the above technical problems, the utility model provides the following scheme:
[0007] A battery piece tape sticking mechanism, comprising a tape making part, a tape receiving part and a tape conveying part, the tape making part comprises a tape pulling hand and a cutter assembly, the tape pulling hand can reciprocate along a first horizontal direction, the cutter assembly is used for cutting off the tape, the tape receiving part comprises a tape receiving platform, the tape receiving platform is arranged under the moving path of the tape pulling hand in a lifting manner, the tape conveying part comprises a driving assembly and a tape suction gripper, the driving assembly is drivingly connected with the tape suction gripper, and the tape suction gripper is internally provided with a heating rod.
[0008] Further, the tape suction gripper comprises a fixed plate and a suction plate arranged in an up-down mode, the suction plate is floatingly connected with the fixed plate, the heating rod is internally arranged in the suction plate, and a first suction hole is arranged at the bottom of the suction plate.
[0009] Further, the bottom of the suction plate is provided with a boss, and the first suction hole is arranged on the boss.
[0010] Further, the tape receiving part further comprises a lifting driving element and a first horizontal driving element, the lifting driving element is drivingly connected with the first horizontal driving element, the first horizontal driving element is driven to move up and down, the first horizontal driving element is drivingly connected with the tape receiving platform, and the tape receiving platform is driven to reciprocate along a second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction.
[0011] The tape receiving platform is provided with a second suction hole.
[0012] Further, the tape pulling hand comprises a first sub-tape pulling hand and a second sub-tape pulling hand, the cutter assembly comprises a first sub-cutter assembly and a second sub-cutter assembly, the first sub-tape pulling hand corresponds to the first sub-cutter assembly, the second sub-tape pulling hand corresponds to the second sub-cutter assembly, the first sub-tape pulling hand and the first sub-cutter assembly are arranged on one side of the second sub-tape pulling hand and the second sub-cutter assembly along the second horizontal direction, and the tape conveying part comprises two tape suction grippers which are arranged in a spaced mode along the second horizontal direction.
[0013] Further, the tape making part further comprises a synchronous belt, a first moving seat and a first moving seat, the synchronous belt comprises a first transmission section and a second transmission section connected in a head-to-tail mode, the first transmission section and the second transmission section are opposite in movement direction, the first moving seat and the first moving seat are fixed on the first transmission section and the second transmission section respectively, the first sub-tape pulling hand and the second sub-cutter assembly are arranged on the first moving seat, and the second sub-tape pulling hand and the first sub-cutter assembly are arranged on the first moving seat.
[0014] Further, the first mobile seat is provided with a second horizontal driving member, the second horizontal driving member is in driving connection with the first sub-pull belt hand, and drives the first sub-pull belt hand to reciprocate along the first horizontal direction; the second mobile seat is provided with a third horizontal driving member, the third horizontal driving member is in driving connection with the first sub-cutting knife assembly, and drives the first sub-cutting knife assembly to reciprocate along the first horizontal direction.
[0015] Further, the first sub-pull belt hand and the second sub-pull belt hand each comprise two clampers arranged side by side along the second horizontal direction.
[0016] Further, the belt conveying part is provided with two, and the driving assemblies of the two belt conveying parts are respectively arranged on the two sides of the belt receiving part along the second horizontal direction.
[0017] Compared with the prior art, the utility model has the advantages and beneficial effects that:
[0018] In the utility model, the pull belt hand is used for pulling the adhesive tape, the cutting knife assembly is used for cutting the adhesive tape, the pull belt hand and the cutting knife assembly are cooperated to continuously prepare the adhesive tape, the prepared adhesive tape is laid on the adhesive tape receiving platform, the adhesive tape has a hot melt adhesive film layer, the adhesive tape is grabbed by the belt sucking gripper, the heating rod heats the adhesive tape to make the hot melt adhesive film layer on the bottom surface of the adhesive tape melt and produce viscosity, the driving assembly drives the belt sucking gripper to transfer the adhesive tape, and the adhesive tape is pasted on the battery piece on the conveying belt, after the belt sucking gripper is separated from the adhesive tape, a part of the bottom surface of the adhesive tape is adhered to the battery piece, and the other part loses viscosity due to temperature reduction, so the adhesive tape is not adhered to the conveying belt, and the adhesive tape pasting mechanism of the battery piece is simple in structure and can be directly integrated on the battery piece conveying line. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the state diagram that the adhesive tape is pasted on the battery piece in the utility model;
[0020] Figure 2 It is the top view of the adhesive tape pasting mechanism of the battery piece in the utility model;
[0021] Figure 3 It is the perspective view of the adhesive tape pasting mechanism of the battery piece in the utility model;
[0022] Figure 4 It is the perspective view of the belt sucking gripper and the local enlarged view thereof in the utility model;
[0023] Figure 5 It is the perspective view of the belt receiving part in the utility model;
[0024] Figure 6 It is the perspective view of the belt preparing part in the utility model;
[0025] Figure 7It is the top view of the belt making part in the utility model.
[0026] 100, belt making part;110, belt pulling hand;111, first sub belt pulling hand;112, second sub belt pulling hand;113, clamp;121, first sub cutter assembly;122, second sub cutter assembly;120, cutter assembly;130, third mounting plate;140, synchronous belt;141, first transmission section;142, second transmission section;150, first moving seat;151, second horizontal driving part;160, second moving seat;161, third horizontal driving part;200, belt receiving part;210, belt receiving platform;211, second adsorption hole;220, lifting driving part;230, first horizontal driving part;240, first mounting plate;250, first sliding seat;260, second mounting plate;270, second sliding seat;300, belt conveying part;310, driving assembly;311, fixed plate;312, adsorption plate;3121, boss;3122, first adsorption hole;320, belt sucking gripper;400, battery piece;500, adhesive tape. DETAILED DESCRIPTION
[0027] The technical scheme and technical effects of the utility model are further described in detail below in combination with the drawings of the utility model.
[0028] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated;It can be directly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0029] In the description of the embodiment, the terms "upper", "lower", "right", and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, which is only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must be provided with a specific orientation, constructed and operated in a specific orientation, so it cannot be understood as a limitation on the utility model. It should be noted that in this paper, relationship terms such as "first" and "second" are only used to distinguish the first feature from the second feature, and do not necessarily require or imply any such actual relationship or order between the features.
[0030] The utility model provides a kind of battery piece adhesive tape mechanism, adhesive tape 500 is pasted on the state of battery piece 400 as shown in Figure 1 The back of battery piece 400 is upward, and adhesive tape 500 is pasted on one long edge of battery piece 400. Figure 1In the example, two pieces of tape 500 are attached to different long edges of two battery cells 400. The two pieces of tape 500 have different lengths, and the two battery cells 400 are adjacent to each other in the battery string. The tape 500 is non-sticky at room temperature. The tape 500 comprises at least two layers, one of which is in contact with the battery cells 400 and is a hot-melt adhesive film. The hot-melt adhesive film becomes sticky when heated to a certain temperature. In actual production, the same tape 500 specifications can be used throughout the battery string, meaning all pieces of tape 500 can be the same length.
[0031] like Figures 2-3 As shown, the battery cell tape laminating mechanism includes a tape making unit 100, a tape splicing unit 200, and a tape transport unit 300. The tape making unit 100 includes a tape pulling hand 110 and a cutter assembly 120. The tape pulling hand 110 can reciprocate along a first horizontal direction. The cutter assembly 120 is used to cut the tape 500. The tape splicing unit 200 includes a tape splicing platform 210, which is arranged to be raised and lowered below the movement path of the tape pulling hand 110. The tape transport unit 300 includes a drive assembly 310 and a tape suction gripper 320. The drive assembly 310 is drivably connected to the tape suction gripper 320, and the tape suction gripper 320 has a built-in heating rod. The drive assembly 310 can drive the tape suction gripper 320 to move up and down and horizontally.
[0032] During operation, first, the tape splicing platform 210 moves down to avoid the tape pulling hand 110, and the tape pulling hand 110 approaches the cutter assembly 120, clamps the end of the tape 500 and pulls it out, and the pulled-out part of the tape 500 is located above the tape splicing platform 210; then, the tape splicing platform 210 moves up, the cutter assembly 120 acts to cut the tape 500, and the tape pulling hand 110 releases the end of the tape 500, so that the tape 500 is laid on the tape splicing platform 210; finally, the driving assembly 310 drives the tape suction The gripper 320 moves. After the suction gripper 320 absorbs the tape 500 on the tape splicing platform 210, it continues to move. Simultaneously, the heating rod operates, causing the tape 500 to become sticky. After the tape 500 contacts the battery cell 400, it adheres to the battery cell 400. The suction gripper 320 releases the tape 500 and separates from it. After the tape 500 cools, a portion of the bottom surface of the tape 500 adheres to the battery cell 400, while the other portion loses its stickiness. In the present invention, the battery cell 400 can be transported by a step-by-step conveyor, and the battery cell taping mechanism can be directly integrated into the battery cell conveyor line.
[0033] like Figure 4As shown in the utility model, in an embodiment of the utility model, the tape suction gripper 320 comprises a fixed plate 311 and a suction plate 312 arranged vertically, the suction plate 312 is floatingly connected with the fixed plate 311, a heating rod is built in the suction plate 312, and the bottom of the suction plate 312 is provided with a first suction hole 3122. Specifically, a guide column is fixed on the suction plate 312, the guide column can pass through the fixed plate 311 and can move up and down relative to the fixed plate 311, the top of the guide column is limitedly matched with the top surface of the fixed plate 311, a spring is sleeved on the guide column, and the two ends of the spring are respectively abutted with the suction plate 312 and the fixed plate 311, so that the suction plate 312 can float up and down relative to the fixed plate 311, thereby playing a buffering role. The first suction hole 3122 is connected with the air suction device through a gas passage in the suction plate 312, so that it generates suction force to adsorb the adhesive tape 500. The width of the adhesive tape 500 is about 5mm, in order to accommodate the heating rod, the width of the suction plate 312 is usually much larger than 5mm, since the adhesive tape 500 is very thin, the excessive width of the bottom surface of the suction plate 312 means that the bottom surface of the suction plate 312 and the surface of the tape receiving platform 210 need to have high flatness, a boss 3121 can be arranged at the bottom of the suction plate 312, and the first suction hole 3122 is located on the boss 3121, the boss 3121 with a smaller width is in contact with the adhesive tape 500, so that the machining precision requirement of the suction plate 312 and the tape receiving platform 210 can be reduced.
[0034] As Figure 5 As shown in the utility model, in an embodiment of the utility model, the tape receiving part 200 further comprises a lifting driving member 220 and a first horizontal driving member 230, the lifting driving member 220 is drivingly connected with the first horizontal driving member 230, drives the lifting movement of the first horizontal driving member 230, the first horizontal driving member 230 is drivingly connected with the tape receiving platform 210, drives the reciprocating movement of the tape receiving platform 210 along the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction. After the tape manufacturing part 100 prepares the adhesive tape 500 on the tape receiving platform 210, the tape receiving platform 210 moves along the second direction to move out of the directly below of the pulling tape hand 110 movement path, the tape suction gripper 320 again grips the adhesive tape 500, the activity range of the tape suction gripper 320 and the pulling tape hand 110 is not coincident, and the efficiency of pasting the adhesive tape 500 can be improved. Specifically, the lifting driving member 220 is installed on a first mounting plate 240, the driving end of the lifting driving member 220 is fixedly connected with a first sliding seat 250 and drives the lifting movement of the first sliding seat 250, the first sliding seat 250 is slidingly connected with the first mounting plate 240, a second mounting plate 260 is fixed on the first sliding seat 250, the first horizontal driving member 230 is installed on the second mounting plate 260, the driving end of the first horizontal driving member 230 is fixedly connected with a second sliding seat 270 and drives the horizontal movement of the second sliding seat 270 along the second direction, and the tape receiving platform 210 is fixed on the second sliding seat 270. The tape receiving platform 210 is provided with a second suction hole 211, the second suction hole 211 is used for adsorbing the fixed adhesive tape 500, so that the adhesive tape 500 will not fall off in the movement process of the tape receiving platform 210.
[0035] As Figure 6 and Figure 7 shown, in an embodiment of the present application, the pull belt hand 110 includes a first sub-pull belt hand 111 and a second sub-pull belt hand 112, the cutter assembly 120 includes a first sub-cutter assembly 121 and a second sub-cutter assembly 122, the first sub-pull belt hand 111 corresponds to the first sub-cutter assembly 121, the second sub-pull belt hand 112 corresponds to the second sub-cutter assembly 122, the first sub-pull belt hand 111 and the first sub-cutter assembly 121 are arranged on one side of the second sub-pull belt hand 112 and the second sub-cutter assembly 122 along the second horizontal direction, and the belt conveying part 300 includes two suction belt grippers 320 arranged along the second horizontal direction. The directions in which the first sub-pull belt hand 111 and the second sub-pull belt hand 112 pull out the adhesive tape 500 are the same or opposite, the interval of the first sub-pull belt hand 111 and the second sub-pull belt hand 112 along the second direction is adapted to the interval of the two battery pieces 400, the belt making part 100 can simultaneously prepare two adhesive tapes 500, and the belt conveying part 300 can simultaneously paste the adhesive tapes on the two battery pieces 400.
[0036] In the embodiment, the belt making part 100 further includes a third mounting plate 130, a synchronous belt 140, a first moving seat 150 and a second moving seat 160 arranged on the third mounting plate 130, the synchronous belt 140 includes a first transmission section 141 and a second transmission section 142 connected end to end, the first transmission section 141 and the second transmission section 142 move in opposite directions, the first moving seat 150 and the second moving seat 160 are respectively fixed on the first transmission section 141 and the second transmission section 142, the first sub-pull belt hand 111 and the second sub-cutter assembly 122 are arranged on the first moving seat 150, and the second sub-pull belt hand 112 and the first sub-cutter assembly 121 are arranged on the second moving seat 160. When the synchronous belt 140 rotates, the first sub-pull belt hand 111 and the first sub-cutter assembly 121 and the second sub-pull belt hand 112 and the second sub-cutter assembly 122 can simultaneously approach or move away, so that the adhesive tape 500 preparation efficiency can be improved.
[0037] Optionally, the first moving seat 150 is provided with a second horizontal driving member 151, the second horizontal driving member 151 is drivingly connected with the first sub-pull belt hand 111 to drive the first sub-pull belt hand 111 to reciprocate along the first horizontal direction, and the second moving seat 160 is provided with a third horizontal driving member 161, the third horizontal driving member 161 is drivingly connected with the first sub-cutter assembly 121 to drive the first sub-cutter assembly 121 to reciprocate along the first horizontal direction. The positions of the first sub-pull belt hand 111 and the first sub-cutter assembly 121 can be adjusted through the second horizontal driving member 151 and the third horizontal driving member 161, so that the belt making part 100 can simultaneously prepare two adhesive tapes 500 with different lengths.
[0038] Optionally, the first and second sub-pull strap hands 111 and 112 each include two clamps 113 arranged side by side along the second horizontal direction, so that the tape manufacturing part 100 can simultaneously manufacture four adhesive tapes 500 with different lengths. In this embodiment, the tape conveying part 300 is provided with two driving assemblies 310 arranged on the two sides of the tape receiving part 200 along the second horizontal direction, thereby improving the efficiency of the tape receiving part 200 in adhering the adhesive tapes 500.
[0039] The above only discloses the preferred embodiments of the present application, and of course cannot limit the scope of the present application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made in accordance with the claims of the present application still fall within the scope of the present application.
Claims
1. A battery piece tape sticking mechanism, characterized by: The tape making part (100) includes a tape pulling hand (110) and a cutter assembly (120), the tape pulling hand (110) can move reciprocatingly along a first horizontal direction, the cutter assembly (120) is used for cutting off the adhesive tape (500), the tape receiving part (200) includes a tape receiving platform (210), the tape receiving platform (210) is arranged under the moving path of the tape pulling hand (110) in a lifting manner, and the tape conveying part (300) includes a driving assembly (310) and a tape suction gripper (320), the driving assembly (310) is drivingly connected with the tape suction gripper (320), and the tape suction gripper (320) is internally provided with a heating rod.
2. The battery piece taping mechanism according to claim 1, wherein: The tape suction gripper (320) includes a fixed plate (311) and a suction plate (312) arranged in a top-bottom mode, the suction plate (312) is floatingly connected with the fixed plate (311), the heating rod is internally arranged in the suction plate (312), and a first suction hole (3122) is arranged at the bottom of the suction plate (312).
3. The battery piece taping mechanism according to claim 2, wherein: The bottom of the suction plate (312) is provided with a boss (3121), and the first suction hole (3122) is arranged on the boss (3121).
4. The battery piece taping mechanism according to claim 1, wherein: The tape receiving part (200) further includes a lifting driving element (220) and a first horizontal driving element (230), the lifting driving element (220) is drivingly connected with the first horizontal driving element (230), drives the lifting movement of the first horizontal driving element (230), the first horizontal driving element (230) is drivingly connected with the tape receiving platform (210), and drives the reciprocating movement of the tape receiving platform (210) along a second horizontal direction, the first horizontal direction is perpendicular to the second horizontal direction.
5. The battery piece taping mechanism according to claim 4, wherein: The tape receiving platform (210) is provided with a second suction hole (211).
6. The battery piece taping mechanism according to claim 4, wherein: The tape pulling hand (110) includes a first tape pulling hand (111) and a second tape pulling hand (112), the cutter assembly (120) includes a first cutter assembly (121) and a second cutter assembly (122), the first tape pulling hand (111) corresponds to the first cutter assembly (121), the second tape pulling hand (112) corresponds to the second cutter assembly (122), the first tape pulling hand (111) and the first cutter assembly (121) are arranged on one side of the second tape pulling hand (112) and the second cutter assembly (122) along the second horizontal direction, and the tape conveying part (300) includes two tape suction grippers (320) which are arranged at intervals along the second horizontal direction.
7. The battery piece taping mechanism according to claim 6, wherein: The belt manufacturing part (100) further comprises a synchronous belt (140), a first moving seat (150) and a second moving seat (160), the synchronous belt (140) comprises a first transmission section (141) and a second transmission section (142) connected head to tail, the first transmission section (141) and the second transmission section (142) are opposite in movement direction, the first moving seat (150) and the second moving seat (160) are fixed on the first transmission section (141) and the second transmission section (142) respectively, the first sub belt pulling hand (111) and the second sub cutter assembly (122) are arranged on the first moving seat (150), and the second sub belt pulling hand (112) and the first sub cutter assembly (121) are arranged on the second moving seat (160).
8. The battery piece taping mechanism according to claim 7, characterized in that: The first moving seat (150) is provided with a second horizontal driving member (151), the second horizontal driving member (151) is in driving connection with the first sub belt pulling hand (111), drives the first sub belt pulling hand (111) to reciprocate along the first horizontal direction, and the second moving seat (160) is provided with a third horizontal driving member (161), the third horizontal driving member (161) is in driving connection with the first sub cutter assembly (121), and drives the first sub cutter assembly (121) to reciprocate along the first horizontal direction.
9. The battery piece taping mechanism of claim 6, wherein: The first sub belt pulling hand (111) and the second sub belt pulling hand (112) each comprise two clamps (113) arranged side by side along the second horizontal direction.
10. The battery piece taping mechanism of claim 9, wherein: The belt conveying part (300) is provided with two, and the driving assemblies (310) of the two belt conveying parts (300) are arranged on the two sides of the belt connecting part (200) along the second horizontal direction.
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