Pu'er tea rolling device

By designing a Pu'er tea rolling device with an adjustment mechanism and a disassembly mechanism driven by a servo motor, the problems of low efficiency of manual rolling and inconvenience of machine rolling are solved, the uniformity of tea rolling and the convenience of cleaning are achieved, and the quality of tea and processing efficiency are improved.

CN223473012UActive Publication Date: 2025-10-28MENGHAI & CHANG TEA IND CO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423013430.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In the existing Pu'er tea processing, manual rolling is inefficient and labor-intensive, and machine rolling is difficult to adjust and clean, resulting in the generation of tea residue odor.

Method used

A Pu'er tea kneading device including a mounting plate, an adjustment mechanism and a disassembly mechanism was designed. A servo motor was used to drive the kneader for uniform kneading, and the height was adjusted by a threaded rod. The kneading plate was conveniently cleaned in combination with the disassembly mechanism.

Benefits of technology

The uniformity and adaptability of tea rolling are improved, the accumulation of tea residues is prevented, the generation of odor is avoided, and the quality of tea and processing efficiency are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223473012U_ABST
    Figure CN223473012U_ABST
Patent Text Reader

Abstract

The utility model discloses a Pu'er tea rolling device, which relates to the technical field of Pu'er tea processing, and comprises a mounting disc, an adjusting mechanism and a dismounting mechanism, a rolling disc is arranged in the mounting disc, the dismounting mechanism is arranged at the joint of the rolling disc and the mounting disc, and the outer side wall of the mounting disc is fixedly connected with a plurality of groups of fixed discs. Supporting legs are fixedly connected to the bottom ends of the fixing discs, adjusting mechanisms are arranged at the upper ends of the multiple sets of fixing discs, through circular motion of a first servo motor, the rolling device can continuously and evenly roll tea leaves, the taste and fragrance of the tea leaves are enhanced, and the quality of the tea leaves is improved; a second servo motor drives a threaded rod to perform accurate ascending and descending adjustment, so that the height of the rolling device can be properly adjusted according to different varieties of tea leaves, excessive extrusion is avoided, the height and the movement mode of the rolling device can be adjusted according to the characteristics of different tea leaves, the adaptability of the equipment is enhanced, and the equipment is suitable for processing requirements of various tea leaves.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of Pu'er tea processing technology, specifically a Pu'er tea kneading device. Background Technology

[0002] Before Pu'er tea can be sold on the market, it needs to be rolled and processed. However, it is generally rolled by hand or machine. However, manual rolling requires a lot of labor and time and is inefficient. Machine rolling is not easy to adjust according to the amount of tea being processed. After continuous rolling, a lot of tea leaves will remain on the top of the rolling disc. If it is not cleaned for a long time, it will produce an odor and affect the subsequent rolling and processing of tea.

[0003] Therefore, those skilled in the art have provided a Pu-erh tea kneading device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this utility model is to provide a Pu'er tea kneading device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A Pu-erh tea kneading device includes an installation plate, an adjustment mechanism, and a disassembly mechanism. A kneading disc is provided inside the installation plate, and a disassembly mechanism is provided at the connection between the kneading disc and the installation plate. Multiple sets of fixed discs are fixedly connected to the outer wall of the installation plate, and support legs are fixedly connected to the bottom of each fixed disc. An adjustment mechanism is provided at the upper end of the multiple sets of fixed discs.

[0007] As a further embodiment of this utility model: a first servo motor is fixedly connected to the bottom of the inner part of the fixed plate. The power output end of the first servo motor passes through the fixed plate and is fixedly connected to a first hinge rod, which is rotatably connected to the adjacent fixed plate. A first connecting rod is hinged to the upper end of the first hinge rod. The upper ends of the remaining fixed plates are all hinged to second hinge rods. The upper ends of the second hinge rods are all hinged to second connecting rods. Fixing members are fixedly connected between the first connecting rod and the two sets of second connecting rods. Rotating sleeves are fixedly connected between the fixing members.

[0008] As a further embodiment of this utility model: an adjusting column is fixedly connected to the upper end face of the rotating sleeve, a threaded rod is rotatably connected inside the adjusting column, a second servo motor is fixedly connected to the top of the adjusting column, the power output end of the second servo motor passes through the adjusting column and is fixedly connected to the threaded rod, a threaded sleeve is threadedly connected to the outer wall of the threaded rod and is slidably connected to the adjusting column, a fixing rod is fixedly connected to the upper end of the threaded sleeve, a fixing sleeve is fixedly connected to the end of the fixing rod, a kneading device is slidably connected inside the rotating sleeve, multiple sets of protrusions are fixedly connected to the bottom end of the kneading device, the kneading device is slidably connected to the rotating sleeve, a connecting rod is fixedly connected to the upper end of the kneading device and is fixedly connected to the fixing sleeve.

[0009] As a further improvement of this utility model: multiple sets of mounting grooves are provided in the kneading disc, and two sets of return springs are fixedly connected to the inner wall of each mounting groove, and a pressing plate is fixedly connected to the other end of each return spring. Multiple sets of limiting grooves are provided on the side wall of the mounting disc, and each limiting groove is connected to the adjacent mounting groove. An L-shaped locking rod is movably engaged in both the mounting groove and the limiting groove.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. Equipped with an adjustment mechanism, the kneader continuously and evenly kneads the tea leaves through the circular motion of the first servo motor, enhancing the flavor and aroma of the tea and improving its quality. The second servo motor drives the threaded rod for precise up-and-down adjustment, allowing the kneader to be adjusted to the appropriate height according to different tea varieties, avoiding excessive compression. The height and movement mode of the kneader can be adjusted according to the characteristics of different teas, enhancing the adaptability of the equipment and making it suitable for the processing needs of various teas. The kneader can also be moved out to continuously add tea leaves to the kneading disc, ensuring that the newly added tea leaves are directly below the kneader, preventing deviation during processing and resulting in insufficient kneading.

[0012] 2. Because it is equipped with a disassembly mechanism, the L-shaped clamp can be quickly disassembled, making the kneading disc easy to remove. This simplifies the cleaning process of the equipment. Regularly cleaning the kneading disc can effectively prevent the accumulation of tea residue and prevent tea residue from adhering to the upper part of the kneading disc and producing odors, which would affect subsequent tea processing. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a Pu-erh tea kneading device.

[0014] Figure 2 This is a schematic diagram of the kneading device in a Pu'er tea kneading apparatus.

[0015] Figure 3 This is a schematic diagram of the kneading disc in a Pu'er tea kneading device.

[0016] Figure 4 This is a top-view cross-sectional diagram of the kneading disc in a Pu'er tea kneading device.

[0017] Figure 5 This is an enlarged structural diagram of point A in a Pu'er tea kneading device.

[0018] In the diagram: 1. Mounting plate; 2. Support leg; 3. Fixing plate; 4. First servo motor; 5. First hinge rod; 6. First connecting rod; 7. Second hinge rod; 8. Second connecting rod; 9. Fixing component; 10. Rotating sleeve; 11. Adjusting column; 12. Threaded rod; 13. Second servo motor; 14. Threaded sleeve; 15. Fixing rod; 16. Fixing sleeve; 17. Connecting rod; 18. Twist device; 19. Protrusion block; 20. Twist disc; 21. Mounting groove; 22. Return spring; 23. Extrusion plate; 24. Limiting groove; 25. L-shaped locking rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1

[0021] Reference Figure 1-5 This embodiment provides a Pu'er tea kneading device, including a mounting plate 1, support legs 2, a fixed plate 3, a first servo motor 4, a first hinge rod 5, a first connecting rod 6, a second hinge rod 7, a second connecting rod 8, a fixing component 9, a rotating sleeve 10, an adjusting column 11, a threaded rod 12, a second servo motor 13, a threaded sleeve 14, a fixing rod 15, a fixing sleeve 16, a connecting rod 17, a kneader 18, a protrusion 19, a kneading disc 20, a mounting groove 21, a return spring 22, a pressing plate 23, a limiting groove 24, and an L-shaped locking rod 25; the mounting plate 1 is provided with a kneading disc 20, and a disassembly mechanism is provided at the connection between the kneading disc 20 and the mounting plate; multiple sets of fixed plates 3 are fixedly connected to the outer wall of the mounting plate 1, and support legs 2 are fixedly connected to the bottom of each fixed plate 3; an adjusting mechanism is provided at the upper end of the multiple sets of fixed plates 3.

[0022] Example 2

[0023] Reference Figure 1 , 23. This embodiment is based on the previous embodiment, but differs in that a first servo motor 4 is fixedly connected to the bottom of the inner part of one of the fixed disks 3. The power output end of the first servo motor 4 passes through the fixed disk 3 and is fixedly connected to a first hinge rod 5, which is rotatably connected to the adjacent fixed disk 3. A first connecting rod 6 is hinged to the upper end of the first hinge rod 5. The upper ends of the remaining fixed disks 3 are all hinged to second hinge rods 7, and the upper ends of the second hinge rods 7 are all hinged to second connecting rods 8. Fixing members 9 are fixedly connected between the first connecting rod 6 and the two sets of second connecting rods 8. Rotating sleeves 10 are fixedly connected between the fixing members 9. An adjusting column 11 is fixedly connected to the upper surface of the rotating sleeve 10. A threaded rod 12 is rotatably connected inside the adjusting column 11. A second servo motor 13 is fixedly connected to the top of the adjusting column 11. The power output end of the second servo motor 13 passes through the adjusting column 11 and is fixedly connected to the threaded rod 12. A threaded sleeve 14 is threadedly connected to the outer wall of the threaded rod 12 and is slidably connected to the adjusting column 11. A fixing rod 15 is fixedly connected to the upper end of the threaded sleeve 14, and a fixing sleeve 16 is fixedly connected to the end of the fixing rod 15. A kneader 18 is slidably connected inside the rotating sleeve 10. Multiple sets of protrusions 19 are fixedly connected to the bottom end of the kneader 18. The kneader 18 is slidably connected to the rotating sleeve 10. A connecting rod 17 is fixedly connected to the upper end of the kneader 18 and is fixedly connected to the fixing sleeve 16.

[0024] The first servo motor 4 is started, which drives the first hinge rod 5 to make continuous circular motion, thereby driving the first connecting rod 6 at the upper end to move synchronously according to the hinge effect with the first hinge rod 5. Through the fixing part 9 and the rotating sleeve 10, the other two sets of second hinge rods 7 and second connecting rods 8 are driven to move in an auxiliary manner, so that the rotating sleeve 10 and the internal kneader 18 can continuously make circular oscillation to knead the tea leaves at the upper end of the kneader 18. The tea leaves are broken by the protrusions of the protrusions of the protrusions of the protrusions of the protrusions of the kneading disc 20.

[0025] The second servo motor 13 is started, which drives the threaded rod 12 to rotate. The threaded rod 12 then drives the threaded sleeve 14 connected to the upper end to move at the upper end of the stroke of the threaded rod 12. This causes the upper fixed rod 15, fixed sleeve 16, connecting rod 17 and kneader 18 to rise synchronously. After the kneader 18 disengages from the rotating sleeve 10, tea leaves can be fed into the upper end of the kneading disc 20 through the rotating sleeve 10. The kneader 18 is then reset, and the height of the kneader 18 is adjusted according to the tea leaf feeding at the upper end of the kneading disc 20 to prevent the tea leaves from being excessively squeezed and damaged.

[0026] Example 3

[0027] Reference Figure 1 , 34, 5, This embodiment is based on the previous embodiment, but differs from the previous embodiment in that the kneading disc 20 has multiple sets of mounting grooves 21, and the inner wall of each mounting groove 21 is fixedly connected to two sets of return springs 22, and the other end of each return spring 22 is fixedly connected to a pressing plate 23. The side wall of the mounting disc 1 has multiple sets of limiting grooves 24, and each limiting groove 24 is connected to the adjacent mounting groove 21. An L-shaped locking rod 25 is movably engaged in both the mounting groove 21 and the limiting groove 24.

[0028] After the kneading process is completed, the L-shaped lever 25 can be pulled to move backward to squeeze the extrusion plate 23. The return spring 22 will deform and retract backward, allowing the L-shaped lever 25 to be removed from the limiting groove 24 of the mounting plate 1 and then from the mounting groove 21. After removing each set of L-shaped levers 25, the kneading plate 20 can be removed as a whole for cleaning.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A Pu-erh tea kneading device, comprising a mounting plate (1), an adjustment mechanism, and a disassembly mechanism, characterized in that, The installation plate (1) is provided with a kneading plate (20). A disassembly mechanism is provided at the connection between the kneading plate (20) and the installation plate. Multiple sets of fixing plates (3) are fixedly connected to the outer wall of the installation plate (1). Support legs (2) are fixedly connected to the bottom of each fixing plate (3). An adjustment mechanism is provided at the upper end of the multiple sets of fixing plates (3).

2. The Pu-erh tea kneading device according to claim 1, characterized in that, The adjustment mechanism includes a kneader (18), and a first servo motor (4) is fixedly connected to the bottom of the fixed plate (3). The power output end of the first servo motor (4) passes through the fixed plate (3) and is fixedly connected to a first hinge rod (5). The first hinge rod (5) is rotatably connected to the adjacent fixed plate (3). A first connecting rod (6) is hinged to the upper end of the first hinge rod (5).

3. The Pu-erh tea kneading device according to claim 2, characterized in that, The upper ends of the remaining fixed disks (3) are all hinged with second hinge rods (7), and the upper ends of the second hinge rods (7) are all hinged with second connecting rods (8). The first connecting rod (6) and the two sets of second connecting rods (8) are fixedly connected with fixing parts (9), and the fixing parts (9) are fixedly connected with rotating sleeves (10).

4. The Pu-erh tea kneading device according to claim 3, characterized in that, An adjusting column (11) is fixedly connected to the upper end face of the rotating sleeve (10). A threaded rod (12) is rotatably connected inside the adjusting column (11). A second servo motor (13) is fixedly connected to the top of the adjusting column (11). The power output end of the second servo motor (13) passes through the adjusting column (11) and is fixedly connected to the threaded rod (12). A threaded sleeve (14) is threadedly connected to the outer wall of the threaded rod (12), and the threaded sleeve (14) is slidably connected to the adjusting column (11).

5. A Pu-erh tea kneading device according to claim 4, characterized in that, A fixing rod (15) is fixedly connected to the upper end of the threaded sleeve (14), and a fixing sleeve (16) is fixedly connected to the end of the fixing rod (15). A kneader (18) is slidably connected inside the rotating sleeve (10). Multiple sets of protrusions (19) are fixedly connected to the bottom end of the kneader (18). The kneader (18) is slidably connected to the rotating sleeve (10). A connecting rod (17) is fixedly connected to the upper end of the kneader (18), and the connecting rod (17) is fixedly connected to the fixing sleeve (16).

6. The Pu-erh tea kneading device according to claim 1, characterized in that, The disassembly mechanism includes an L-shaped clamp (25), and multiple sets of mounting grooves (21) are provided in the kneading disc (20). Two sets of return springs (22) are fixedly connected to the inner wall of each mounting groove (21), and the other end of each return spring (22) is fixedly connected to a pressing plate (23).

7. The Pu-erh tea kneading device according to claim 1, characterized in that, The mounting plate (1) has multiple sets of limiting grooves (24) on its side wall, and each limiting groove (24) is connected to the adjacent mounting groove (21). Each mounting groove (21) and limiting groove (24) is movably engaged with an L-shaped locking rod (25).