Processing device integrating hippophae rhamnoides fruit crushing and juicing

Abstract

The utility model discloses a processing device integrating hippophae rhamnoides fruit crushing and juicing, which comprises a machine frame, a barrel body, a crushing mechanism, a barrel body material cleaning mechanism, a main filter plate and a material residue extruding mechanism, the barrel body is provided with a feeding port, the bottom of the barrel body can be opened, the crushing mechanism is used for crushing hippophae rhamnoides fruits in the barrel body, and the main filter plate is used for filtering the hippophae rhamnoides fruits in the barrel body. The barrel body material cleaning mechanism is used for cleaning material residues on the inner side face of the barrel wall, the main filter plate is arranged below the barrel body, filter holes are evenly formed in the main filter plate, and the material residue extrusion mechanism is used for conveying and extruding the material residues on the main filter plate at the bottom of the barrel. The cleaning difficulty of the barrel wall is reduced, manpower is saved, the hippophae rhamnoides fruit juicing efficiency is improved, and the hippophae rhamnoides fruit juicing utilization rate is increased.

Description

Technical Field

[0001] This utility model relates to the field of seabuckthorn juice production, specifically to a processing device that integrates seabuckthorn fruit crushing and juicing. Background Technology

[0002] Sea buckthorn is a deciduous shrub belonging to the Elaeagnaceae family and the Hippophae genus. Sea buckthorn berries are high in vitamin C and are known as the "King of Vitamin C". Sea buckthorn berries contain abundant nutrients and bioactive substances, which have the effects of promoting regeneration, nourishing the skin, and delaying aging.

[0003] However, the currently used sea buckthorn crushing and juicing equipment is difficult to clean with simple rinsing because a lot of fruit peel residue is attached to the barrel wall. Moreover, after collecting the pulp, the remaining fruit peel residue contains a lot of pulp, so it is necessary to collect the fruit peel residue and then put it into the next step of the equipment for mechanical or manual pressing, which is time-consuming, labor-intensive and affects efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a processing device that integrates sea buckthorn fruit crushing and juicing.

[0005] The technical solution adopted by this utility model is: a processing device integrating sea buckthorn fruit crushing and juicing, including a frame, a barrel, a crushing mechanism, a barrel cleaning mechanism, a main filter plate, and a residue extrusion mechanism. The barrel is fixed on the frame and has a feeding port. The bottom of the barrel can be opened. The crushing mechanism is used to crush the sea buckthorn fruit in the barrel. The barrel cleaning mechanism is used to clean the residue on the inner side of the barrel wall. The main filter plate is located below the barrel and has filter holes evenly arranged on it. The residue extrusion mechanism is used to convey and extrude the residue on the main filter plate.

[0006] Furthermore, a collection pipe is provided at the bottom of the barrel, and a discharge port is provided at the bottom of the collection pipe, and an electric valve is provided at the discharge port;

[0007] Furthermore, the barrel body includes a lid, a wall, and a bottom. The lid is positioned above the wall. The bottom consists of two identical base plates, which are connected to the wall on the same side by a hinge plate. The hinge plate includes a fixed plate, a rotating plate, a hinge shaft, and a torsion spring. Both the fixed plate and the rotating plate are rotatably connected to the hinge shaft. A torsion spring is fitted onto the hinge shaft. The fixed plate is connected to the wall, and the rotating plate is connected to the corresponding base plate.

[0008] Furthermore, the crushing mechanism includes a mounting frame, a motor, a rotating shaft, and crushing blades. The mounting frame is fixed on the machine frame, the motor is fixed on the mounting frame, the rotating shaft is connected to the motor, the crushing blades are fixed on the rotating shaft, and the rotating shaft is connected to the barrel cover through a sealed bearing.

[0009] Furthermore, the barrel cleaning mechanism includes a hydraulic cylinder, a connecting plate, a connecting rod, a fixing ring, a scraper rubber block, and a top rod. The hydraulic cylinder is fixed on the frame, and the piston rod of the hydraulic cylinder is connected to the connecting plate. One end of the connecting rod is fixed to the connecting plate, and the other end is connected to the fixing ring. The connecting rods are symmetrically arranged and pass through the barrel lid. The scraper rubber block is wrapped around the fixing ring and contacts the barrel wall. The top rods are symmetrically arranged above the bottom of the barrel. One end of the top rod is fixed to the fixing ring, and the other end is connected to a roller. When the fixing ring moves down, the top rod pushes open the two filter plates at the bottom of the barrel.

[0010] Furthermore, both the upper and lower surfaces of the scraper rubber block are inclined surfaces;

[0011] Furthermore, the main filter plate is inclined, and the end of the main filter plate that discharges material is connected to the feed inlet of the slag extrusion mechanism;

[0012] Furthermore, the slag extrusion mechanism includes a feeding assembly, a conveying auger, and a conveying pipe. The feeding assembly is located above the main filter plate. The conveying auger is fitted with a conveying pipe around its outer periphery. The conveying pipe has a feed inlet. The conveying auger has a material stacking and extrusion zone. The conveying auger corresponding to the material stacking and extrusion zone is designed without auger blades. An extrusion zone filter plate is installed at the lower part of the conveying pipe corresponding to the material stacking and extrusion zone.

[0013] Furthermore, the extrusion zone filter plate is detachably mounted on the feed pipe by bolts;

[0014] Furthermore, the feeding assembly includes a feeding motor, a drive shaft, a drive gear, a driven shaft, a chain, a scraper, and a driven gear. The feeding motor is connected to the drive shaft, two drive gears are symmetrically fixed on the drive shaft, two driven gears are symmetrically fixed on the driven shaft, the chain connects the corresponding drive gears and driven gears, and the scraper is fixed on the chain.

[0015] This invention uses a barrel cleaning mechanism to scrape off the residue remaining on the barrel wall after the sea buckthorn fruit is crushed. The scraped residue and the filter residue at the bottom of the barrel fall into the main filter plate through the opening of the bottom of the barrel. The slurry is filtered through the main filter plate and collected and stored. The residue on the main filter plate enters the feed inlet of the residue extrusion mechanism under the action of gravity and the feeding component. The residue extrusion mechanism further separates the slurry from the residue, collects the separated slurry, and discharges the residue.

[0016] This invention reduces the difficulty of cleaning the barrel wall, saves manpower, improves the efficiency of sea buckthorn juicing, and increases the utilization rate of sea buckthorn juicing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the bottom structure of the bucket of this utility model from below.

[0019] Figure 3 This is a schematic diagram of the structure of the barrel cleaning mechanism of this utility model.

[0020] Figure 4 This is a schematic diagram of the feeding component structure of this utility model.

[0021] In the diagram: 100. Barrel body, 101. Feed port, 102. Barrel lid, 103. Barrel wall, 104. Barrel bottom, 1041. Bottom plate, 105. Hinge plate, 1051. Fixing plate, 1052. Rotating plate, 1053. Hinge shaft, 1054. Torsion spring, 200. Crushing mechanism, 201. Mounting frame, 202. Motor, 203. Shaft, 204. Crushing blade, 300. Barrel cleaning mechanism, 301. Hydraulic cylinder, 302. Connecting plate, 303. Connecting rod, 304. Fixing ring, 305. Slag scraper rubber. 306. Top rod, 307. Roller, 400. Main filter plate, 500. Material extrusion mechanism, 501. Feeding assembly, 5011. Feeding motor, 5012. Driven shaft, 5013. Driven gear, 5014. Driven shaft, 5015. Driven gear, 5016. Chain, 5017. Scraper, 502. Conveying auger, 503. Conveying pipe, 504. Inlet, 505. Material extrusion zone, 506. Extrusion zone filter plate, 600. Collection pipe, 601. Outlet, 602. Electric valve. Detailed Implementation

[0022] To better understand the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, further illustrates this utility model.

[0023] like Figure 1-Figure 4As shown, a processing device integrating sea buckthorn fruit crushing and juicing includes a frame, a barrel 100, a crushing mechanism 200, a barrel cleaning mechanism 300, a main filter plate 400, and a residue extrusion mechanism 500. The barrel 100 is fixed on the frame and has a feeding port 101. The bottom of the barrel 100 can be opened, and a collection pipe 600 is located below the barrel 100. A discharge port 601 is located at the bottom of the collection pipe 600 and is equipped with an electric valve 602. The crushing mechanism 200 crushes the sea buckthorn fruit inside the barrel 100. The barrel cleaning mechanism 300 cleans the residue from the inner side of the barrel wall 103. The main filter plate 400 is located below the barrel 100. The filter plate 400 is uniformly provided with filter holes. The material residue extrusion mechanism 500 is used to transport and extrude the material residue on the main filter plate 400. The sea buckthorn fruit enters the barrel 100 through the feeding port 101 provided in the barrel 100. The crushing mechanism 200 crushes the sea buckthorn fruit in the barrel 100. After crushing, the barrel cleaning mechanism 300 cleans the inner side wall of the barrel 100. The material residue falls and mixes with the slurry. The bottom 104 of the barrel is opened so that the sea buckthorn fruit slurry and material residue enter the collection pipe 600 under the action of gravity. The sea buckthorn fruit slurry mixed with material residue falls onto the main filter plate 400 through the collection pipe 600. The slurry is filtered by the main filter plate 400 and then collected and stored. The material residue on the main filter plate 400 is transported and extruded by the material residue extrusion mechanism 500 to further squeeze out the slurry contained in the material residue. The slurry is collected and the material residue is discharged.

[0024] Specifically, the barrel body 100 includes a lid 102, a wall 103, and a bottom 104. The lid 102 is positioned above the wall 103. The bottom 104 consists of two identical base plates 1041. The base plates 1041 and the wall 103 on the same side are connected by hinge plates 105. The hinge plate 105 includes a fixed plate 1051, a rotating plate 1052, a hinge shaft 1053, and a torsion spring 1054. Both the fixed plate 1051 and the rotating plate 1052 are rotatably connected to the hinge shaft 1053. A hinge is sleeved on the hinge shaft 1053. A torsion spring 1054 is provided. The fixed plate 1051 is connected to the barrel wall 103, and the rotating plate 1052 is connected to the corresponding bottom plate 1041. Sealing strips can be provided on the outer periphery of the two bottom plates 1041 to enhance the sealing performance. The barrel cleaning mechanism 300 includes a hydraulic cylinder 301, a connecting plate 302, a connecting rod 303, a fixing ring 304, a scraper rubber block 305, and a top rod 306. The hydraulic cylinder 301 is fixed on the frame, and the piston rod of the hydraulic cylinder 301 is connected to the connecting plate 302. One end of the connecting rod 303 is fixed to the connecting plate 302, and the other end is connected to... Connecting to the fixing ring 304, the connecting rod 303 is symmetrically arranged and passes through the barrel cover 102. The scraper rubber block 305 is wrapped around the fixing ring 304 and contacts the barrel wall 103. The push rod 306 is symmetrically arranged above the barrel bottom 104. One end of the push rod 306 is fixed to the fixing ring 304, and the other end is connected to a roller 307. When the fixing ring 304 moves down, the push rod 306 pushes open the two bottom plates 1041 of the barrel bottom 104. After the crushing mechanism 200 completes the crushing of the sea buckthorn fruit inside the barrel 100, the hydraulic cylinder 301 piston... As the rod descends, it drives the scraper rubber block 305 downwards. The scraper rubber block 305 contacts the barrel wall 103 and can scrape off the residue attached to the barrel wall 103. When it reaches a certain height, the top rod 306, which is fixed to the fixing ring 304, contacts the bottom of the barrel 104 and continues to descend. The roller 307 at the lower end of the top rod 306 rotates and pushes open the two bottom plates 1041 of the bottom of the barrel 104. Under the action of gravity, the material residue and slurry on the filter plate enter the collection pipe. After the material residue and slurry are discharged, the hydraulic cylinder 301 returns, the top rod 306 retracts, and the two bottom plates 1041 close under the action of the torsion spring 1054.

[0025] Specifically, the crushing mechanism 200 includes a mounting frame 201, a motor 202, a rotating shaft 203, and a crushing blade 204. The mounting frame 201 is fixed on the machine frame, the motor 202 is fixed on the mounting frame 201, the rotating shaft 203 is connected to the motor 202, the crushing blade 204 is fixed on the rotating shaft 203, and the rotating shaft 203 is connected to the barrel cover 102 through a sealed bearing.

[0026] Preferably, both the upper and lower surfaces of the scraper rubber block 305 are inclined surfaces;

[0027] Preferably, the main filter plate 400 is inclined, and the end of the main filter plate 400 that discharges material is connected to the feed inlet 504 of the material and slag extrusion mechanism 500. The inclined setting makes it easier for the material to fall.

[0028] Specifically, the slag extrusion mechanism 500 includes a feeding assembly 501, a conveying auger 502, and a conveying pipe 503. The feeding assembly 501 is positioned above the main filter plate 400. The conveying auger 502 is fitted with the conveying pipe 503, which has an inlet 504. The conveying auger 502 has a material accumulation and extrusion zone 505. The conveying auger 502 corresponding to the material accumulation and extrusion zone 505 is designed without auger blades. A compression zone filter plate 506 is installed at the lower part of the conveying pipe 503 corresponding to the material accumulation and extrusion zone 505. The feeding assembly 501 includes a feeding motor 5011, a drive shaft 5012, a drive gear 5013, a driven shaft 5014, a chain 5016, a scraper 5017, and a driven gear 5015. The feeding motor 5011 is connected to the drive shaft 5012. Two drive gears 5013 are symmetrically fixed on the drive shaft 5012, and two driven gears 5015 are symmetrically fixed on the driven shaft 5014. The chain 5016 connects the corresponding drive gears 5013 and driven gears 5015. The scraper 5017 is fixed to the chain. On bar 5016, after the bottom 104 of the barrel opens and the slag falls onto the main filter plate 400, the electric valve of the discharge port is closed, and the feeding motor 5011 of the feeding assembly 501 is started. The feeding motor 5011 drives the drive shaft 5012, which in turn drives the drive gear 5013 to rotate. The drive gear 5013 drives the chain 5016 to move, and the chain 5016 drives the driven gear 5015 to rotate. The scraper 5017 mounted on the chain 5016 moves, and at the same time, the scraper 5017 scrapes the slag on the main filter plate 400 towards the feed pipe 503. The feed inlet 504 moves, and the scraper 5017 scrapes the slag into the feed inlet 504. After the slag enters the conveying pipe 503, it moves forward under the action of the conveying auger 502. When the slag reaches the area without auger blades, it will accumulate in the area due to the loss of the auger blades. The subsequent slag will continue to enter the area. The slag is squeezed in the area. After being squeezed to a certain extent, the slag will pass through this area into the area with auger blades in the next section. When the slag is squeezed, the residual slurry in the slag will be squeezed out. The squeezed slurry flows out from the squeeze zone filter plate 506 set below the clogging squeeze zone for collection.

[0029] Preferably, the extrusion zone filter plate 506 is detachably mounted on the feed pipe 503 by bolts. After long-term use, the filter holes on the extrusion zone filter plate 506 will be blocked due to the extrusion of material residue. The detachable connection allows for quick cleaning of the extrusion zone filter plate 506.

[0030] Working principle: During use, an appropriate amount of sea buckthorn berries is added into the barrel 100 through the feeding port 101. Then, the motor 202 of the crushing mechanism 200 is started. The crushing blade 204 rotates under the drive of the rotating shaft 203 to crush the sea buckthorn berries inside the barrel 100. After crushing, the motor 202 of the crushing mechanism 200 is turned off. Next, the hydraulic cylinder 301 of the barrel cleaning mechanism 300 is started. The piston rod of the hydraulic cylinder 301 moves downward, causing the scraper rubber block 305 to move downward along the inner side of the barrel wall 103, scraping off the residue adhering to the inner side of the barrel wall 103. At the same time, the push rod 306 moves downward, and the lower roller 307 of the push rod 306 pushes to the bottom of the barrel 104. The push rod 306 continues to move downward, and the roller 307 rolls to open the bottom of the barrel 104. By calculating and setting the length of the push rod 306, the scraper rubber block 305 runs to the lower end of the barrel wall 103, i.e., when the piston rod of the hydraulic cylinder has reached its maximum working stroke, the bottom of the barrel 104... The angle between the position of the cylinder and the original position of the bottom 104 is an acute angle. After the piston rod of the hydraulic cylinder 301 maintains its maximum working stroke for an appropriate time, it moves upward. Under the action of the torsion spring 1054, the bottom 104 of the cylinder returns to its original position, the piston rod of the hydraulic cylinder 301 resets, and the electric valve of the discharge port of the collection pipe is now open. The slag and slurry fall onto the main filter plate 400 through the collection pipe. Most of the slurry falls through the main filter plate 400 for collection and storage. The electric valve of the discharge port of the collection pipe is closed, and the feeding component 501 works. A small portion of the slurry and slag on the main filter plate 400 enters the conveying pipe 503 under the action of the feeding component 501. The slag is conveyed forward under the action of the conveying auger 502 and squeezed in the material extrusion zone 505 to squeeze out most of the slurry in the slag. The squeezed slurry is collected and stored through the filter plate 506 in the extrusion zone, and the slag is discharged through the conveying auger 502.

[0031] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A processing device integrating sea buckthorn fruit crushing and juicing, characterized in that, The system includes a frame, a barrel, a crushing mechanism, a barrel cleaning mechanism, a main filter plate, and a residue extrusion mechanism. The barrel is fixed on the frame and has a feeding port. The bottom of the barrel can be opened. The crushing mechanism is used to crush the sea buckthorn berries inside the barrel. The barrel cleaning mechanism is used to clean the residue from the inner side of the barrel wall. The main filter plate is located below the barrel and has filter holes evenly distributed on it. The residue extrusion mechanism is used to convey and extrude the residue on the main filter plate.

2. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 1, characterized in that, A collection pipe is provided at the bottom of the barrel, and a discharge port is provided at the bottom of the collection pipe. The discharge port is equipped with an electric valve.

3. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 1, characterized in that, The barrel body includes a lid, a wall, and a bottom. The lid is located above the wall. The bottom consists of two identical base plates. The base plates are connected to the wall on the same side by a hinge plate. The hinge plate includes a fixed plate, a rotating plate, a hinge shaft, and a torsion spring. Both the fixed plate and the rotating plate are rotatably connected to the hinge shaft. The torsion spring is sleeved on the hinge shaft. The fixed plate is connected to the wall, and the rotating plate is connected to the corresponding base plate.

4. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 1, characterized in that, The crushing mechanism includes a mounting frame, a motor, a rotating shaft, and crushing blades. The mounting frame is fixed on the machine frame, the motor is fixed on the mounting frame, the rotating shaft is connected to the motor, the crushing blades are fixed on the rotating shaft, and the rotating shaft is connected to the barrel cover through a sealed bearing.

5. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 3, characterized in that, The barrel cleaning mechanism includes a hydraulic cylinder, a connecting plate, a connecting rod, a fixing ring, a scraper rubber block, and a top rod. The hydraulic cylinder is fixed on the frame, and the piston rod of the hydraulic cylinder is connected to the connecting plate. One end of the connecting rod is fixed to the connecting plate, and the other end is connected to the fixing ring. The connecting rods are symmetrically arranged and pass through the barrel lid. The scraper rubber block is wrapped around the fixing ring and contacts the barrel wall. The top rods are symmetrically arranged above the bottom of the barrel. One end of the top rod is fixed to the fixing ring, and the other end is connected to a roller. When the fixing ring moves down, the top rod pushes open the two filter plates at the bottom of the barrel.

6. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 5, characterized in that, The scraper rubber block has two beveled surfaces on both the top and bottom.

7. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 1, characterized in that, The main filter plate is inclined, and the end of the main filter plate that discharges material is connected to the feed inlet of the slag extrusion mechanism.

8. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 7, characterized in that, The material and slag extrusion mechanism includes a feeding assembly, a conveying auger, and a conveying pipe. The feeding assembly is located above the main filter plate. The conveying auger is fitted with a conveying pipe around its outer periphery. The conveying pipe has a feed inlet. The conveying auger has a material stacking and extrusion zone. The conveying auger corresponding to the material stacking and extrusion zone is designed without auger blades. The lower part of the conveying pipe corresponding to the material stacking and extrusion zone is equipped with an extrusion zone filter plate.

9. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 8, characterized in that, The extrusion zone filter plate is detachably mounted on the feed pipe by bolts.

10. The processing device integrating sea buckthorn fruit crushing and juicing according to claim 7, characterized in that, The feeding assembly includes a feeding motor, a drive shaft, a drive gear, a driven shaft, a chain, a scraper, and a driven gear. The feeding motor is connected to the drive shaft, and two drive gears are symmetrically fixed on the drive shaft. Two driven gears are symmetrically fixed on the driven shaft. The chain connects the corresponding drive gears and driven gears, and the scraper is fixed on the chain.

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