Fruit and vegetable pigment extraction device

By installing an internal cutting blade in the feed cylinder and stirring rod on the side of the extraction tank, the problem of time-consuming cutting and crushing in fruit and vegetable pigment extraction is solved, achieving high-efficiency vegetable pigment extraction and simplified operation to meet different fruit and vegetable cutting needs.

CN223474455UActive Publication Date: 2025-10-28FENCHEM BIOTECH LTD
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Patent Information

Application Number
CN202422848312.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-28
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In existing technologies, the cutting and crushing operations during the extraction of pigments from fruits and vegetables take up a lot of time and affect production efficiency.

Method used

A feeding cylinder with staggered internal cutting blades is installed on the side of the extraction tank. Fruits and vegetables are cut into pieces as they pass through the feeding cylinder, and then stirred by the stirring rod and the side cutting blades, achieving efficient extraction without the need for pre-cutting.

Benefits of technology

It achieves efficient production of fruit and vegetable pigment extraction process, adapts to different fruit and vegetable cutting needs, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pigment extraction devices, and discloses a fruit and vegetable pigment extraction device which comprises an extraction tank and a rotating rod, the rotating rod is vertically and rotatably installed in the extraction tank, the rotating rod is in transmission connection with a motor installed on the surface of the extraction tank at the top of the rotating rod, and a plurality of stirring rods are transversely fixed to the side edge of the rotating rod. A side cutter is fixed on the side edge of the stirring rod, a feeding cylinder is fixed inside the upper part of the side edge of the extraction tank, the upper part of the feeding cylinder is communicated with the outside, the bottom of the feeding cylinder is communicated with the inside of the extraction tank, and a plurality of inner cutters are fixed below the inside of the feeding cylinder in a staggered manner. According to the technical scheme, the feeding barrel with the inner cutters distributed in the staggered mode is arranged on the side edge of the extraction tank, fruits and vegetables can be extruded when being added through the feeding barrel and are cut into blocks through the inner cutters, then the fruits and vegetables fall into the extraction tank, the side cutters on the side edge can be used for cutting up the fruits and vegetables when the stirring rod rotates and stirs, and therefore the fruit and vegetable extraction efficiency is improved. The fruits and vegetables do not need to be diced and crushed before extraction, and the purpose of efficient production is facilitated.
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Description

Technical Field

[0001] This utility model relates to the technical field of pigment extraction devices, specifically a fruit and vegetable pigment extraction device. Background Technology

[0002] Many natural fruits and vegetables have their own color, which can stimulate appetite and increase the secretion of digestive juices, thus aiding digestion and absorption. This color is an important sensory indicator of food. However, natural foods are prone to fading or discoloration during processing and preservation. To improve the color of food, people often add food coloring during processing to enhance its sensory properties.

[0003] When extracting pigments from fruits and vegetables, the process involves cutting and crushing the fruits and vegetables, adding an extraction solvent (such as ethanol, acetone, methanol, ethyl acetate, etc.) for extraction, and finally filtering out impurities and concentrating and drying the extract. In practice, the cutting and crushing processes consume a significant amount of time, which is detrimental to efficient production. Therefore, we propose a fruit and vegetable pigment extraction device. Utility Model Content

[0004] The purpose of this invention is to provide a fruit and vegetable pigment extraction device. By setting a feeding cylinder with staggered internal cutting blades on the side of the extraction tank, the fruits and vegetables are squeezed and cut into pieces by the internal cutting blades when they are added through the feeding cylinder. Then they fall into the extraction tank. While the stirring rod rotates and stirs, the side cutting blades further chop the fruits and vegetables. There is no need to chop and crush the fruits and vegetables before extraction, which is conducive to efficient production and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fruit and vegetable pigment extraction device, comprising an extraction tank and a rotating rod. The rotating rod is vertically rotatably installed inside the extraction tank and is connected to a motor mounted on the top surface of the extraction tank. Multiple stirring rods are horizontally fixed on the side of the rotating rod, and a side cutter is fixed on the side of each stirring rod. A feeding cylinder is fixed inside the upper side of the extraction tank, with its upper part communicating with the outside and its bottom communicating with the inside of the extraction tank. Multiple internal cutters are staggered and fixed at the lower inside of the feeding cylinder, with the cutting edges of the internal cutters facing upwards. A horizontal plate is supported on the surface of the extraction tank above the feeding cylinder by a support rod. An electric push rod is vertically installed in the middle of the plate, and a pressure plate is fixed at the bottom end of the electric push rod, positioned directly above the feeding cylinder. The diameter of the pressure plate is smaller than the inner diameter of the feeding cylinder.

[0006] By adopting the above technical solution, the fruits and vegetables to be extracted are placed in the feeding cylinder, pressed down by the pressure plate and cut into pieces by the inner cutter before entering the extraction tank. Then, the extraction liquid is added, and the stirring rod rotates to use the side cutter to chop the fruits and vegetables and stir them, which can efficiently extract pigments from fruits and vegetables.

[0007] Optionally, the feed cylinder is installed above the side of the extraction tank via a detachable structure, so that the inner cutting blade can be disassembled along with the feed cylinder.

[0008] By adopting the above technical solution, the feed cylinder containing internal cutting blades of different densities can be replaced, making it suitable for fruits and vegetables with different cutting requirements.

[0009] Optionally, the detachable structure consists of a ring block surrounding the outer ring above the feed cylinder and an insertion port on the upper surface of the extraction tank, with the feed cylinder inserted into the insertion port and the ring block supporting the surface of the extraction tank above the insertion port.

[0010] By adopting the above technical solution, the feed cylinder can be directly removed by lifting the ring block.

[0011] Optionally, a liquid addition pipe is provided on the upper side of the extraction tank, and the liquid addition pipe is connected to the interior of the extraction tank.

[0012] By adopting the above technical solution, solutions such as extractants can be added into the extraction tank through the addition pipe.

[0013] Optionally, a discharge pipe is connected to the bottom center of the extraction tank, and the discharge pipe communicates with the inside of the extraction tank.

[0014] By adopting the above technical solution, after extraction is completed, the solution, extractant, fruits and vegetables, etc. can be discharged from the discharge pipe.

[0015] Optionally, the rotating rod can be driven by a motor to rotate clockwise, and the side cutter is located on the side of the stirring rod in the direction of rotation.

[0016] By adopting the above technical solution, it is ensured that the side cutter can chop fruits and vegetables when the stirring rod rotates.

[0017] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0018] 1. The technical solution of this application is to set a feeding cylinder with staggered internal cutting blades on the side of the extraction tank. When fruits and vegetables are added through the feeding cylinder, they are squeezed and cut into pieces by the internal cutting blades. Then they fall into the extraction tank. While the stirring rod rotates and stirs, the side cutting blades on the side will further chop the fruits and vegetables. There is no need to chop and crush the fruits and vegetables before extraction, which is conducive to efficient production.

[0019] 2. The technical solution of this application makes the feeding cylinder and the internal cutting blade detachable, so that the feeding cylinder containing internal cutting blades of different densities can be replaced according to the different types of fruits and vegetables being extracted. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the fruit and vegetable pigment extraction device of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of Embodiment 1 of the fruit and vegetable pigment extraction device of this utility model;

[0023] Figure 3 This is a schematic diagram of the inlet installation structure of Embodiment 2 of the fruit and vegetable pigment extraction device of this utility model;

[0024] Figure 4 This is a schematic diagram of the internal structure of the feed cylinder of the fruit and vegetable pigment extraction device of this utility model.

[0025] In the diagram: 1. Extraction tank; 11. Liquid addition pipe; 12. Inlet; 13. Discharge pipe; 2. Rotating rod; 21. Motor; 22. Stirring rod; 221. Side cutter; 3. Feeding cylinder; 31. Inner cutter; 32. Ring block; 4. Horizontal plate; 41. Electric push rod; 411. Pressure plate; 42. Support rod. Detailed Implementation

[0026] Example 1

[0027] See also Figure 1 , Figure 2 and Figure 4 This utility model provides a technical solution: a fruit and vegetable pigment extraction device, including an extraction tank 1 and a rotating rod 2. The extraction tank 1 is supported by the support feet on the outer ring of its bottom. A liquid addition pipe 11 is provided on the upper right side of the extraction tank 1. The liquid addition pipe 11 is connected to the inside of the extraction tank 1 and is used to add solvents such as extraction liquid to the inside of the extraction tank 1.

[0028] An internal feed cylinder 3 is fixed inside the upper side of the extraction tank 1. The upper part of the feed cylinder 3 is connected to the outside, and the bottom of the feed cylinder 3 is connected to the inside of the extraction tank 1. Multiple internal cutting blades 31 are fixed alternately inside the lower part of the feed cylinder 3, with the cutting edges of the internal cutting blades 31 facing upwards. A horizontally arranged cross plate 4 is supported on the surface of the extraction tank 1 above the feed cylinder 3 by a support rod 42. An electric push rod 41 is vertically installed in the middle of the surface of the cross plate 4. The bottom end of the electric push rod 41 extends through to the bottom of the cross plate 4, and a pressure plate 411 is fixed at the bottom end of the electric push rod 41, which is placed directly above the feed cylinder 3. The diameter of the pressure plate 411 is smaller than the inner diameter of the feed cylinder 3. When adding fruits and vegetables into the extraction tank 1, the fruits and vegetables can be put into the feed cylinder 3, and then the electric push rod 41 is controlled to drive the pressure plate 411 to lower the height and press it on the surface of the fruits and vegetables, so that they pass through the internal cutting blades 31 of the feed cylinder 3, thereby cutting the fruits and vegetables into pieces, and then entering the extraction tank 1.

[0029] The rotating rod 2 is vertically rotatably installed inside the extraction tank 1. The rotating rod 2 is connected to the motor 21 installed on the surface of the extraction tank 1 at the top. Multiple stirring rods 22 are horizontally fixed on the side of the rotating rod 2. A side cutter 221 is fixed on the side of the stirring rod 22. The rotating rod 2 and the stirring rod 22 can be driven to rotate clockwise by the motor 21. The side cutter 221 is located on the side of the stirring rod 22 in the direction of rotation. During the extraction process, the stirring rod 22 and the side cutter 221 are driven to rotate clockwise. The side cutter 221 can chop the fruits and vegetables and stir them with the stirring rods 22 so that the fruits and vegetables can fully react with the extractant.

[0030] The bottom center of the extraction tank 1 is connected to the discharge pipe 13, which is connected to the inside of the extraction tank 1. When in use, a butterfly valve is installed on the discharge pipe 13. After extraction is completed, the butterfly valve is opened so that the solution and fruits and vegetables are discharged from the discharge pipe 13.

[0031] Example 2

[0032] The required cut size varies depending on the type of fruit or vegetable being extracted. Please refer to the following instructions for extraction procedures to suit different fruit and vegetable types. Figure 3 While maintaining other structural inconveniences, the surface of the extraction tank 1 at the feed cylinder 3 is provided with an insertion port 12 that communicates with the inside of the extraction tank 1. The feed cylinder 3 is inserted into the inside of the insertion port 12, and a ring block 32 is fixed around the upper outer ring of the feed cylinder 3. The ring block 32 supports the surface of the extraction tank 1 above the insertion port 12, so as to achieve the purpose of detachably installing the feed cylinder 3 on the side above the extraction tank 1, and making the inner cutter 31 detachable together with the feed cylinder 3.

[0033] In use, both the motor 21 and the electric push rod 41 are connected to the control device. A butterfly valve is installed on the discharge pipe 13 at the bottom. When adding fruits and vegetables, place them in the feed cylinder 3 above the inner cutter 31. Then, control the electric push rod 41 to lower the pressure plate 411 to squeeze the fruits and vegetables, causing them to be cut into pieces by the staggered inner cutters 31. After that, they enter the extraction tank 1. Then, the electric push rod 41 drives the pressure plate 411 to rise again, and repeats the above operation to add fruits and vegetables into the extraction tank 1. The extractant is added into the extraction tank 1 from the side liquid addition pipe 11. Then, the motor 21 can be started to drive the rotating rod 2 and the stirring rod 22 to rotate clockwise. The side cutter 221 on the side of the stirring rod 22 can chop the cut fruits and vegetables and be agitated by the stirring rod 22 to achieve the purpose of extracting pigments from the fruits and vegetables. After extraction, the butterfly valve installed on the discharge pipe 13 can be opened to discharge the fruits and vegetables and extractant together. They can then be filtered and further concentrated and evaporated.

Claims

1. A fruit and vegetable pigment extraction device, comprising an extraction tank (1) and a rotating rod (2), characterized in that: The rotating rod (2) is vertically rotatably installed inside the extraction tank (1). The rotating rod (2) is connected to the motor (21) installed on the surface of the top extraction tank (1). Multiple stirring rods (22) are horizontally fixed on the side of the rotating rod (2). A side cutter (221) is fixed on the side of the stirring rod (22). The extraction tank (1) has a feed cylinder (3) fixed inside the side above. The feed cylinder (3) is connected to the outside. The bottom of the feed cylinder (3) is connected to the inside of the extraction tank (1). Multiple internal cutting blades (31) are fixed alternately inside the feed cylinder (3). The cutting edge of the internal cutting blade (31) faces upward. The surface of the extraction tank (1) above the feed cylinder (3) is supported by a horizontal plate (4) by a support rod (42). An electric push rod (41) is vertically installed in the middle of the surface of the horizontal plate (4). A pressure plate (411) is fixed at the bottom end of the electric push rod (41) and placed directly above the feed cylinder (3). The diameter of the pressure plate (411) is smaller than the inner diameter of the feed cylinder (3).

2. The fruit and vegetable pigment extraction device according to claim 1, characterized in that: The feed cylinder (3) is installed above the side of the extraction tank (1) via a detachable structure, so that the inner cutter (31) can be disassembled together with the feed cylinder (3).

3. The fruit and vegetable pigment extraction device according to claim 2, characterized in that: The detachable structure consists of a ring block (32) surrounding the outer ring above the feed cylinder (3) and an inlet (12) on the upper surface of the extraction tank (1). The feed cylinder (3) is inserted into the inlet (12), and the ring block (32) is supported on the surface of the extraction tank (1) above the inlet (12).

4. The fruit and vegetable pigment extraction device according to claim 1, characterized in that: A liquid addition pipe (11) is provided on the upper side of the extraction tank (1), and the liquid addition pipe (11) is connected to the interior of the extraction tank (1).

5. The fruit and vegetable pigment extraction device according to claim 1, characterized in that: The bottom center of the extraction tank (1) is connected to a discharge pipe (13), which is connected to the inside of the extraction tank (1).

6. The fruit and vegetable pigment extraction device according to claim 1, characterized in that: The rotating rod (2) can be driven by the motor (21) to rotate clockwise, and the side cutter (221) is located on the side of the stirring rod (22) in the direction of rotation.