Easily-cleaned polyester spunlace filter felt

By introducing a Velcro connection structure and an antistatic layer into the polyester spunlace filter felt, combined with a protective shell and a cutting device, the problems of laborious cleaning and poor antistatic properties of polyester spunlace filter felt are solved, enabling rapid disassembly and improved strength.

CN223474599UActive Publication Date: 2025-10-28JIANGSU FMS ENVIROMENTAL&ENERGY SAVING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422706474.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-28
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing polyester spunlace filter felts are difficult to clean due to their large-area one-piece design, and they have poor antistatic properties and are prone to cracking and deformation.

Method used

The filter felt is wrapped with first and second hook and loop fasteners, and an antistatic layer and a membrane layer are added. A protective shell and a cutting device are designed to facilitate disassembly, cleaning and installation.

Benefits of technology

It enables rapid cleaning and efficient disassembly of polyester spunlace filter felt, enhances antistatic properties, improves overall strength, and prevents deformation and tearing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an easy-to-clean polyester spunlace filter felt, which comprises a filter felt body, two sides of the filter felt body are respectively provided with a first covered edge and a second covered edge, the outer wall of the first covered edge is fixedly provided with a clamping block, the outer wall of the second covered edge is correspondingly provided with a clamping groove, and the clamping block is fixedly connected with the clamping groove. The clamping blocks can enter the clamping grooves, first hook-and-loop fasteners are arranged on the outer walls of the clamping blocks, second hook-and-loop fasteners are correspondingly arranged on the inner walls of the clamping grooves, and the first hook-and-loop fasteners are in contact with the second hook-and-loop fasteners, so that a user can split the multiple filter felt bodies through the first hook-and-loop fasteners and the second hook-and-loop fasteners, and the filter felt bodies are convenient to use. Therefore, the materials become independent materials one by one, and follow-up cleaning is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of spunlace filter felt technology, and more specifically, it relates to an easy-to-clean polyester spunlace filter felt. Background Technology

[0002] Polyester spunlace filter felt is a fine fiber cloth made of interlaced fibers with uniformly distributed pores using nonwoven needle punching technology. The needle punched felt is produced by combining polyester staple fibers and polyester twisted yarn. The surface of the needle punched felt is post-treated by hot rolling, singeing, or coating to make it smooth and flat, and not easily clogged by dust. This filter material has a large porosity and good air permeability. It is an ideal filter material under normal temperature conditions and is often made into filter bags for use in dust filtration equipment.

[0003] In a Chinese patent with publication number CN201899936U, a polyester fiber spunlace filter felt is disclosed. In this technical solution, the spunlace filter felt is set up as an integral piece. Due to the large overall area, it is more laborious to clean, which affects the overall efficiency of the polyester spunlace filter felt during cleaning and makes it inconvenient to use quickly.

[0004] Furthermore, polyester needle-punched felt is mostly a single-layer structure, which has poor antistatic ability, and its impact resistance, tear resistance and deformation resistance are also average. Filter bags made from it are prone to breakage and deformation during use, and are prone to generating static electricity when filtering dust. Utility Model Content

[0005] (1) Technical problems solved

[0006] To address the problems existing in the prior art, this utility model provides an easy-to-clean polyester spunlace filter felt, which solves the technical problem mentioned in the background art that most polyester spunlace filter felts are one-piece designs, and due to their large overall area, cleaning them is laborious, thus affecting the overall cleaning efficiency of the polyester spunlace filter felt.

[0007] (2) Technical solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an easy-to-clean polyester spunlace filter felt, comprising a filter felt body, wherein a first edge and a second edge are respectively provided on both sides of the filter felt body, a snap-fit ​​block is fixedly provided on the outer wall of the first edge, and a snap-fit ​​groove is correspondingly provided on the outer wall of the second edge, wherein the snap-fit ​​block can enter the interior of the snap-fit ​​groove, a first hook and loop fastener is provided on the outer wall of the snap-fit ​​block, and a second hook and loop fastener is correspondingly provided on the inner wall of the snap-fit ​​groove, wherein the first hook and loop fastener and the second hook and loop fastener are in contact, and the filter felt body includes a filter layer, wherein a membrane layer is provided on both the upper and lower sides of the filter layer.

[0009] The present invention is further provided that an oil-absorbing layer is provided on the outer wall of the coating layer, and an antistatic layer is provided on the outer wall of the oil-absorbing layer. The antistatic layer includes antistatic polyester filaments, antistatic nylon filaments, metal filaments and reinforcing filaments. The antistatic layer is made of antistatic polyester filaments, antistatic nylon filaments, metal filaments and reinforcing filaments twisted together, which facilitates the increase of the overall strength of the filter felt body.

[0010] The present invention is further configured such that the oil-absorbing layer is made of oil-absorbing paper and the coating layer is a PTFE hydrophobic, oil-proof and breathable membrane, which makes the filter felt body have oil-proof and waterproof capabilities.

[0011] The present invention is further configured such that a protective shell is provided at the outer end of the filter felt body, a material shaft is rotatably provided inside the protective shell, the filter felt body is wound around the outer wall of the material shaft, and one end of the material shaft passes through the protective shell and is fixedly provided with a turntable, which facilitates the discharge and collection of the filter felt body.

[0012] The present invention is further configured such that a discharge pipe is provided on the outer wall of the protective shell, and guide cylinders are provided on the upper end face and both sides of the discharge pipe. Guide columns are slidably provided inside the guide cylinders. A pressure block is fixedly provided on the upper end of the guide column, and a cutting knife is fixedly provided on the lower end face of the pressure block, so as to facilitate cutting the filter felt body into small segments.

[0013] The present invention is further configured such that an avoidance hole is provided on the upper end face of the discharge pipe, and the lower end of the cutting blade is located inside the avoidance hole, so as to facilitate the cutting blade to contact the filter felt body.

[0014] The present invention is further configured such that each guide post is provided with a spring at its lower end, and the other end of each spring is fixedly connected to the inner wall of the guide cylinder, so that the guide post can automatically spring back.

[0015] The present invention is further provided that the outer wall of the turntable is provided with a handrail, and the handrail is provided in multiple ways and arranged in a circular shape to facilitate the rotation of the turntable.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, this utility model provides an easy-to-clean polyester spunlace filter felt, which has the following beneficial effects:

[0018] 1. By setting the first edge band, the second edge band, the first Velcro and the second Velcro, the user can use the first Velcro and the second Velcro to separate multiple filter felt bodies into individual pieces, which facilitates subsequent cleaning. This design can avoid the situation of difficult cleaning due to the large area, and facilitates quick cleaning. In addition, the user can also use the first Velcro and the second Velcro to attach the two ends of the filter felt body to form a cylinder, which is convenient for installation into the dust filtration equipment.

[0019] 2. By setting up a filter layer, a membrane layer, and an antistatic layer, the filter layer can filter out dust particles in the exhaust gas. The membrane layer and oil-absorbing layer can increase the oil and water resistance of the filter felt body, greatly reducing the possibility of the filter layer being corroded by water or oil during use. By setting antistatic polyester filaments, antistatic nylon filaments, metal filaments, and reinforcing filaments inside the antistatic layer, the antistatic ability can be effectively improved while increasing the overall strength of the filter felt body, preventing deformation and tearing.

[0020] 3. By setting up a protective shell, material shaft, discharge pipe and cutting blade, the user can press the pressure block to make the cutting blade pass through the avoidance hole and contact the filter felt body, so as to cut the filter felt body and facilitate subsequent use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of an easily cleanable polyester spunlace filter felt in its unused state.

[0022] Figure 2 This is a schematic diagram showing the positions of the membrane layer, oil-absorbing layer, and antistatic layer on the filter layer.

[0023] Figure 3 This is a schematic diagram showing the installation of antistatic polyester filament, antistatic nylon filament, metal wire, and reinforcing wire;

[0024] Figure 4 A schematic diagram showing the installation of the protective shell's feeding shaft, turntable, discharge pipe, guide cylinder, guide column, pressure block, cutting blade, and filter felt body;

[0025] Figure 5 Exploded view of the installation of the guide cylinder, guide post, pressure block and cutting blade on the protective shell.

[0026] In the diagram: 1. Filter felt body; 2. First edge banding; 3. Second edge banding; 4. Snap-fit ​​block; 5. Snap-fit ​​groove; 6. First Velcro; 7. Second Velcro; 8. Filter layer; 9. Membrane layer; 10. Oil-absorbing layer; 11. Antistatic layer; 12. Antistatic polyester filament; 13. Antistatic nylon filament; 14. Metal wire; 15. Reinforcing filament; 16. Protective shell; 17. Material shaft; 18. Turntable; 19. Discharge pipe; 20. Guide cylinder; 21. Guide post; 22. Pressure block; 23. Cutting knife; 24. Avoidance hole; 25. Spring; 26. Handrail. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figure 1-Figure 5 A type of easy-to-clean polyester spunlace filter felt includes a filter felt body 1. The filter felt body 1 has a first edge 2 and a second edge 3 on both sides. A snap-fit ​​block 4 is fixed on the outer wall of the first edge 2. A snap-fit ​​groove 5 is correspondingly opened on the outer wall of the second edge 3. The snap-fit ​​block 4 can enter the interior of the snap-fit ​​groove 5. A first hook and loop fastener 6 is provided on the outer wall of the snap-fit ​​block 4. A second hook and loop fastener 7 is correspondingly provided on the inner wall of the snap-fit ​​groove 5. The first hook and loop fastener 6 and the second hook and loop fastener 7 are in contact. The filter felt body 1 includes a filter layer 8. A membrane layer 9 is provided on both the upper and lower sides of the filter layer 8.

[0031] In this embodiment, an oil-absorbing layer 10 is provided on the outer wall of the coating layer 9, and an antistatic layer 11 is provided on the outer wall of the oil-absorbing layer 10. The antistatic layer 11 includes antistatic polyester filament 12, antistatic nylon filament 13, metal filament 14 and reinforcing filament 15. The antistatic layer 11 is formed by twisting antistatic polyester filament 12, antistatic nylon filament 13, metal filament 14 and reinforcing filament 15 together. The oil-absorbing layer 10 is made of oil-absorbing paper, and the coating layer 9 is a PTFE hydrophobic, oil-resistant and breathable membrane.

[0032] More specifically, users can separate multiple filter felt bodies 1 using the first Velcro 6 and the second Velcro 7 to make them individual materials, thus facilitating subsequent cleaning. This design avoids the difficulty of cleaning due to excessive area and facilitates quick cleaning. Users can also use the first Velcro 6 and the second Velcro 7 to attach the two ends of the filter felt body 1 to form a cylinder, making it easy to install into dust filtration equipment. By setting the filter layer 8, dust particles in the exhaust gas can be filtered. By setting the membrane layer 9 and the oil-absorbing layer 10, the oil and water resistance of the filter felt body 1 can be increased, greatly reducing the possibility of the filter layer 8 being corroded by water or oil during use. By setting antistatic polyester filaments 12, antistatic nylon filaments 13, metal wires 14 and reinforcing filaments 15 inside the antistatic layer, the antistatic ability can be effectively improved while the overall strength of the filter felt body 1 is improved, preventing deformation and tearing.

[0033] Please see Figure 4 and Figure 5 As an embodiment for cutting the filter felt body 1: The outer end of the filter felt body 1 is provided with a protective shell 16, and a material shaft 17 is rotatably provided inside the protective shell 16. The filter felt body 1 is wound around the outer wall of the material shaft 17. One end of the material shaft 17 passes through the protective shell 16 and is fixedly provided with a turntable 18. The outer wall of the turntable 18 is provided with a handrail 26. Multiple handrails 26 are provided and arranged in a circumferential shape. The outer wall of the protective shell 16 is provided with a discharge pipe 19. The upper end face of the discharge pipe 19 and both sides are provided with guide cylinders 20. The guide cylinders 20 are slidably provided with guide posts 21. The upper end of the guide post 21 is fixedly provided with a pressure block 22. The lower end face of the pressure block 22 is fixedly provided with a cutting blade 23. The upper end face of the discharge pipe 19 is provided with an avoidance hole 24. The lower end of the cutting blade 23 is located inside the avoidance hole 24.

[0034] Specifically, the user can rotate the handle 26 to make the turntable 18 drive the material shaft 17 to rotate, so as to export the filter felt body 1 inside the protective shell 16. Then, by pressing the pressure block 22, the cutting blade 23 passes through the avoidance hole 24 and contacts the filter felt body 1 to achieve the effect of cutting the filter felt body 1, which is convenient for subsequent use.

[0035] Please refer to Figure 5 As a further embodiment of pressing the pressure block 22: the lower end of each guide post 21 is provided with a spring 25, and the other end of each spring 25 is fixedly connected to the inner wall of the guide cylinder 20.

[0036] Specifically, the guide post 21 can be made to automatically spring back when not pressed, which facilitates the subsequent feeding of the filter felt body 1.

[0037] In summary, when using the overall equipment: the user can use the first Velcro 6 and the second Velcro 7 to disassemble the multiple filter felt bodies 1 into individual pieces, facilitating subsequent cleaning. This design avoids the difficulty of cleaning due to excessively large areas, enabling quick cleaning. Furthermore, the user can use the first Velcro 6 and the second Velcro 7 to fasten the ends of the filter felt body 1, forming a cylindrical shape for easy installation into the dust filtration equipment. The filter layer 8 filters dust particles in the exhaust gas, and the membrane layer 9 and oil-absorbing layer 10 increase the oil and oil resistance of the filter felt body 1. The water resistance greatly reduces the risk of the filter layer 8 being corroded by water or oil during use. By setting antistatic polyester filaments 12, antistatic nylon filaments 13, metal wires 14 and reinforcing filaments 15 inside the antistatic layer, the antistatic ability can be effectively improved while the overall strength of the filter felt body 1 is increased, preventing deformation and tearing. The handle 26 can be rotated to make the turntable 18 drive the material shaft 17 to rotate, so as to export the filter felt body 1 inside the protective shell 16. Then, by pressing the pressure block 22, the cutting blade 23 passes through the avoidance hole 24 and contacts the filter felt body 1 to cut the filter felt body 1, which is convenient for subsequent use.

[0038] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An easy-to-clean polyester spunlace filter felt, comprising a filter felt body (1), characterized in that: The filter felt body (1) has a first edge (2) and a second edge (3) on both sides. A snap-fit ​​block (4) is fixed on the outer wall of the first edge (2), and a snap-fit ​​groove (5) is correspondingly opened on the outer wall of the second edge (3). The snap-fit ​​block (4) can enter the interior of the snap-fit ​​groove (5). A first hook and loop fastener (6) is provided on the outer wall of the snap-fit ​​block (4), and a second hook and loop fastener (7) is correspondingly provided on the inner wall of the snap-fit ​​groove (5). The first hook and loop fastener (6) and the second hook and loop fastener (7) are in contact. The filter felt body (1) includes a filter layer (8), and a membrane layer (9) is provided on both the upper and lower sides of the filter layer (8).

2. The easy-to-clean polyester spunlace filter felt according to claim 1, characterized in that: Each of the coating layers (9) has an oil-absorbing layer (10) on its outer wall and an antistatic layer (11) on its outer wall. The antistatic layer (11) includes antistatic polyester filament (12), antistatic nylon filament (13), metal wire (14), and reinforcing filament (15). The antistatic layer (11) is formed by twisting antistatic polyester filament (12), antistatic nylon filament (13), metal wire (14), and reinforcing filament (15).

3. The easy-to-clean polyester spunlace filter felt according to claim 2, characterized in that: The oil-absorbing layer (10) is made of oil-absorbing paper, and the coating layer (9) is a PTFE hydrophobic, oil-resistant and breathable membrane.

4. The easy-to-clean polyester spunlace filter felt according to claim 1, characterized in that: The outer end of the filter felt body (1) is provided with a protective shell (16), and a material shaft (17) is rotatably provided inside the protective shell (16). The filter felt body (1) is wound around the outer wall of the material shaft (17), and one end of the material shaft (17) passes through the protective shell (16) and is fixedly provided with a turntable (18).

5. The easy-to-clean polyester spunlace filter felt according to claim 4, characterized in that: The outer wall of the protective shell (16) is provided with a discharge pipe (19). The upper end face of the discharge pipe (19) and both sides are provided with guide cylinders (20). The inside of the guide cylinders (20) is provided with guide posts (21). The upper end of the guide posts (21) is fixedly provided with a pressure block (22). The lower end face of the pressure block (22) is fixedly provided with a cutting blade (23).

6. The easy-to-clean polyester spunlace filter felt according to claim 5, characterized in that: The upper end face of the discharge pipe (19) is provided with a hiding hole (24), and the lower end of the cutting blade (23) is located inside the hiding hole (24).

7. The easy-to-clean polyester spunlace filter felt according to claim 5, characterized in that: Each guide post (21) is provided with a spring (25) at its lower end, and the other end of each spring (25) is fixedly connected to the inner wall of the guide cylinder (20).

8. The easy-to-clean polyester spunlace filter felt according to claim 2, characterized in that: The turntable (18) has a handrail (26) on its outer wall. There are multiple handrails (26) arranged in a circular shape.

Citation Information

Patent Citations

  • Polyester fiber spunlaced filtering felt

    CN201899936U