Reaction kettle for resin production
By introducing a lifting ring and a drive structure into the reactor, the residual resin on the inner wall is automatically scraped off using a motor, solving the problem of incomplete resin discharge, realizing automated cleaning, and improving cleaning efficiency and product quality.
Patent Information
- Application Number
- CN202423110553.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the production process, the high viscosity of the resin can lead to incomplete discharge, resulting in residues on the inner wall of the reactor, causing waste, increased cleaning difficulty, and decreased product quality.
A reactor comprising a lifting ring and a drive structure was designed. The lifting ring is driven by a motor to automatically scrape off residual resin from the inner wall, and combined with the stirring function of the stirring shaft, automated cleaning is achieved.
It effectively removes residual resin from the inner wall, improves cleaning efficiency, reduces human intervention errors, ensures product quality consistency and reactor lifespan, and reduces production costs.
Smart Images

Figure CN223475035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin production technology, and specifically to a reaction vessel for resin production. Background Technology
[0002] A resin production reactor is a key piece of equipment specifically designed for resin production processes. It is a container capable of carrying out physical or chemical reactions under specific conditions. Through structural design and parameter configuration, it achieves the functions of heating, evaporation, cooling, and mixing required by the process.
[0003] During resin production, due to the viscosity of the resin, some resin adheres to the inner wall of the reactor during the discharge process after stirring, resulting in incomplete discharge. This situation has several drawbacks. First, incomplete discharge leads to resin waste and increases production costs. Second, the resin remaining on the inner wall of the reactor will harden over time, which not only increases the difficulty of cleaning but may also lead to incomplete cleaning of the reactor, affecting the quality of subsequent batches of resin products. In addition, residual resin may be mixed into the new batch of products in the next production process, causing a decrease in product purity, affecting the uniformity and molecular weight distribution of the resin, and thus affecting the physical properties of the resin, such as hardness, toughness, and solubility. Utility Model Content
[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a reaction vessel for resin production.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A reaction vessel for resin production, comprising:
[0007] Reactor body;
[0008] The mounting bracket is fixed to the top of the reactor vessel body;
[0009] The motor is mounted on the mounting bracket;
[0010] A stirring shaft is rotatably installed inside the reactor body;
[0011] A groove is cut into the top of the stirring shaft;
[0012] A lifting ring is slidably disposed inside the reactor body;
[0013] One end of the spring is connected to the inner top surface of the reactor body, and the other end is connected to the lifting ring;
[0014] The drive structure is mounted on the output shaft of the motor;
[0015] A lifting structure is installed on the reactor body;
[0016] The control structure is located above the reactor body.
[0017] As a further embodiment of this utility model: the driving structure includes:
[0018] The drive rod is fixed on the output shaft of the motor;
[0019] A groove is formed at the bottom end of the drive rod;
[0020] A rotating rod is slidably disposed within the groove, with its bottom end extending to the outside of the groove;
[0021] The drive block is fixed to the bottom end of the rotating rod.
[0022] As a further embodiment of this utility model: the lifting structure includes:
[0023] The bearing housing is fixed to the reactor body;
[0024] The rotating rod is rotatably mounted on the bearing housing.
[0025] A through-hole is provided on the rotating rod, through which the rotating rod passes;
[0026] Side plates are fixed to the reactor body;
[0027] Two bevel gears, one of which is fixedly sleeved on the rotating rod, and the two bevel gears mesh with each other;
[0028] A shaft is rotatably mounted on the side plate, and another bevel gear is fixedly sleeved on the shaft;
[0029] A winding wheel is fixedly sleeved on the shaft;
[0030] A pull wire is connected at one end to the winding wheel and at the other end to the lifting ring. Pulleys are installed at both the bottom and top of the reactor body, and the pull wire passes over the two pullleys.
[0031] As a further embodiment of this utility model: the control structure includes:
[0032] A movable ring is fitted onto the rotating rod, and a handle is fixed to the movable ring;
[0033] A fixed ring is fixedly sleeved on the rotating rod, and the fixed ring is located above the movable ring.
[0034] As a further embodiment of this utility model: the outer peripheral surface of the lifting ring is in close contact with the inner surface of the reactor body.
[0035] As a further embodiment of this utility model: the cross-sections of the groove and the rotating rod are both rectangular, and the outer surface of the rotating rod is in contact with the groove wall; the cross-sections of the driving block and the slot are both rectangular, and the side surface of the driving block is in contact with the side surface of the slot.
[0036] The beneficial effects of this utility model are:
[0037] The motor-driven lifting ring can automatically scrape and clean the inner wall of the reactor, effectively removing residual resin adhering to the inner wall. This automated cleaning method not only saves time and labor for manual cleaning, but also removes residues more thoroughly, avoiding resin accumulation and hardening problems caused by incomplete manual cleaning. This improves cleaning efficiency and extends the service life of the reactor. In addition, the cleaning process reduces errors and contamination that may be introduced by manual intervention, ensuring the consistency and stability of product quality. At the same time, because the cleaning is more thorough, it can reduce product quality problems caused by residual resin. Attached Figure Description
[0038] The present invention will be further described below with reference to the accompanying drawings.
[0039] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0040] Figure 2 yes Figure 1 Enlarged view of the structure at point A.
[0041] In the diagram: 1. Reactor body; 2. Fixing frame; 3. Motor; 4. Stirring shaft; 5. Groove; 6. Lifting ring; 7. Spring; 81. Drive rod; 82. Groove; 83. Rotating rod; 84. Drive block; 91. Bearing seat; 92. Rotating rod; 93. Through port; 94. Side plate; 95. Bevel gear; 96. Shaft; 97. Winding wheel; 98. Pull wire; 101. Movable ring; 102. Fixed ring. Detailed Implementation
[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0043] like Figure 1-2As shown, a resin production reactor includes a reactor body 1; a fixing frame 2 fixed to the top of the reactor body 1; a motor 3 mounted on the fixing frame 2; a stirring shaft 4 rotatably mounted inside the reactor body 1; a slot 5 formed at the top of the stirring shaft 4; a lifting ring 6 slidably disposed inside the reactor body 1, with the outer circumferential surface of the lifting ring 6 in contact with the inner surface of the reactor body 1; and a spring 7, one end connected to the inner top surface of the reactor body 1 and the other end connected to the lifting ring 6.
[0044] The resin production reactor also includes a drive structure mounted on the output shaft of the motor 3. The drive structure includes: a drive rod 81 fixed to the output shaft of the motor 3; a groove 82 formed at the bottom end of the drive rod 81; a rotating rod 83 slidably disposed within the groove 82, with its bottom end extending to the outside of the groove 82; and a drive block 84 fixed to the bottom end of the rotating rod 83. Initially, the drive block 84 is located within the slot 5. Since both the drive block 84 and the slot 5 have rectangular cross-sections, the drive block 84 can pass through the slot. 5 drives the stirring shaft 4 to rotate. In this case, the motor 3 operates and drives the drive rod 81 to rotate. Since the cross-sections of the groove 82 and the rotating rod 83 are both rectangular, and the outer surface of the rotating rod 83 is in contact with the groove wall of the groove 82, the drive rod 81 can drive the rotating rod 83 to rotate. When the rotating rod 83 rotates, it drives the drive block 84 to rotate, so that the drive block 84 drives the stirring shaft 4 to rotate. The stirring shaft 4 is fixed with stirring blades. When the stirring shaft 4 rotates, the stirring blades on it stir the resin inside the reactor body 1.
[0045] The resin production reactor also includes a lifting structure, which is installed on the reactor body 1. The lifting structure includes: a bearing seat 91, fixed to the reactor body 1; a rotating rod 92, rotatably mounted on the bearing seat 91; a through-hole 93, opened on the rotating rod 92, through which the rotating rod 83 passes; a side plate 94, fixed to the reactor body 1; two bevel gears 95, one of which is fixedly sleeved on the rotating rod 92, and the two bevel gears 95 mesh with each other; a shaft 96, rotatably mounted on the side plate 94, and the other bevel gear 95 is fixedly sleeved on the shaft 96; a winding wheel 97, fixedly sleeved on the shaft 96; and a pull wire 98, one end of which is connected to the winding wheel 97, and the other end of which is connected to the lifting ring 6. The inner bottom of the reactor body 1... Both the top of the part and the top of the reactor body 1 are equipped with pulleys. The pull wire 98 passes around two pulleys. The cross-sections of the groove 82 and the rotating rod 83 are both rectangular, and the outer surface of the rotating rod 83 is in contact with the groove wall of the groove 82. The cross-sections of the drive block 84 and the slot 5 are both rectangular, and the side of the drive block 84 is in contact with the side of the slot 5. When the shaft 96 rotates, it drives the winding wheel to rotate. When the winding wheel rotates, it can wind up the pull wire 98, so that the pull wire 98 pulls the lifting ring 6 downward, thereby causing the lifting ring 6 to move downward inside the reactor body 1. During the downward movement, the lifting ring 6 can scrape off the residual resin adhering to the inner wall of the reactor body 1, thus cleaning the residual resin adhering to the inner wall of the reactor body 1.
[0046] The resin production reactor also includes a control structure located above the reactor body 1. The control structure includes: a movable ring 101, sleeved on the rotating rod 83, with a handle fixed on the movable ring 101; and a fixed ring 102, fixedly sleeved on the rotating rod 83, located above the movable ring 101. After the stirring is completed, the operator discharges the resin inside the reactor body 1. After the discharge is completed, the operator pulls up the handle, causing the handle to move the movable ring 101 upward. When the movable ring 101 moves upward, it can drive the fixed ring 102 upward, which causes the rotating rod 83 to move upward as well.
[0047] The working principle of this utility model:
[0048] In the initial state of use, the driving block 84 of the resin production reactor proposed in this utility model is located in the slot 5. Since the cross-section of the driving block 84 and the slot 5 are both rectangular, the driving block 84 can drive the stirring shaft 4 to rotate through the slot 5. In this case, the motor 3 runs and drives the driving rod 81 to rotate. Since the cross-section of the groove 82 and the rotating rod 83 are both rectangular, and the outer surface of the rotating rod 83 is in contact with the groove wall of the groove 82, the driving rod 81 can drive the rotating rod 83 to rotate. When the rotating rod 83 rotates, it drives the driving block 84 to rotate, so that the driving block 84 drives the stirring shaft 4 to rotate. The stirring shaft 4 is fixed with stirring blades. When the stirring shaft 4 rotates, the stirring blades on it stir the resin inside the reactor body 1. In addition, in the initial state, under the elastic force of the spring 7, the lifting ring 6 is located at the inner top of the reactor body 1.
[0049] After the stirring is completed, the staff discharges the resin inside the reactor body 1. After discharge, the staff pulls up the lever, causing the movable ring 101 to move upward. When the movable ring 101 moves upward, it causes the fixed ring 102 to move upward, which in turn causes the rotating rod 83 to move upward. When the rotating rod 83 moves upward, it causes the driving block 84 to move upward, so that the driving block 84 moves out of the slot 5 and inserts into the through-hole 93. The through-hole 93 has a rectangular cross-section. When the driving block 84 is inserted into the through-hole 93, the side of the driving block 84 fits against the inner surface of the through-hole 93. Therefore, when the driving block 84 rotates, it can drive the rotating rod 92 to rotate. In this case, the staff starts the motor 3, causing the driving block 84 to rotate. When the rotating rod 92 rotates, it drives the shaft 96 to rotate through two meshing bevel gears 95. When the shaft 96 rotates, it drives the winding wheel to rotate. When the winding wheel rotates, it can wind up the pull wire 98, causing the pull wire 98 to pull the lifting ring 6 downward. This causes the lifting ring 6 to move downward inside the reactor body 1. During the downward movement, the lifting ring 6 can scrape off the residual resin adhering to the inner wall of the reactor body 1, thus cleaning the residual resin adhering to the inner wall of the reactor body 1. This allows the resin to be completely discharged from the inside of the reactor body 1, preventing resin residue from remaining on the inner wall of the reactor body 1. In summary, this device can use the motor 3 to achieve the dual functions of stirring and driving the lifting ring 6 to move downward.
[0050] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A reaction vessel for resin production, characterized in that, include: Reactor body (1); The fixing frame (2) is fixed to the top of the reactor body (1); The motor (3) is mounted on the fixed frame (2); A stirring shaft (4) is rotatably installed inside the reactor body (1); A groove (5) is made at the top of the stirring shaft (4); The lifting ring (6) is slidably disposed inside the reactor body (1); One end of the spring (7) is connected to the inner top surface of the reactor body (1), and the other end is connected to the lifting ring (6); The drive structure is mounted on the output shaft of the motor (3); A lifting structure is provided on the reactor body (1); The control structure is located above the reactor body (1).
2. The reaction vessel for resin production according to claim 1, characterized in that, The driving structure includes: The drive rod (81) is fixed on the output shaft of the motor (3); A groove (82) is formed at the bottom end of the drive rod (81); A rotating rod (83) is slidably disposed in the groove (82), and the bottom end of the rotating rod (83) extends to the outside of the groove (82); The drive block (84) is fixed to the bottom end of the rotating rod (83).
3. The reaction vessel for resin production according to claim 2, characterized in that, The lifting structure includes: The bearing housing (91) is fixed on the reactor body (1); Rotating rod (92) is rotatably mounted on the bearing seat (91); A through-hole (93) is provided on the rotating rod (92), through which the rotating rod (83) passes. Side plate (94) is fixed to the reactor body (1); Two bevel gears (95), one of which is fixedly mounted on the rotating rod (92), and the two bevel gears (95) mesh with each other; A shaft (96) is rotatably mounted on the side plate (94), and another bevel gear (95) is fixedly sleeved on the shaft (96); The winding wheel (97) is fixedly sleeved on the shaft (96); The pull wire (98) is connected at one end to the winding wheel (97) and at the other end to the lifting ring (6). The bottom and top of the reactor body (1) are equipped with pulleys, and the pull wire (98) passes around the two pulleys.
4. The reaction vessel for resin production according to claim 2, characterized in that, The control structure includes: A movable ring (101) is sleeved on the rotating rod (83), and a handle is fixed on the movable ring (101); A fixed ring (102) is fixedly sleeved on the rotating rod (83), and the fixed ring (102) is located above the movable ring (101).
5. The reaction vessel for resin production according to claim 1, characterized in that, The outer circumferential surface of the lifting ring (6) is in contact with the inner surface of the reactor body (1).
6. The reaction vessel for resin production according to claim 2, characterized in that, The groove (82) and the rotating rod (83) both have rectangular cross-sections, and the outer surface of the rotating rod (83) is in contact with the groove wall of the groove (82). The drive block (84) and the slot (5) both have rectangular cross-sections, and the side of the drive block (84) is in contact with the side of the slot (5).