Multi-stage crushing device
By designing a multi-stage crushing device and a material guiding mechanism, the particle size classification and screening of the material is achieved, which solves the problem of multi-stage crushing of materials in the existing technology and improves the crushing efficiency and screening effect.
Patent Information
- Application Number
- CN202423219267.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing crushing devices are unable to screen and grade the particle size of materials, resulting in materials that meet the particle size requirements still having to pass through multiple stages of crushing mechanisms, which increases crushing time and reduces crushing efficiency.
A multi-stage crushing device is designed, which includes primary, secondary and tertiary crushing mechanisms. Particle size screening is performed through an inclined material guide mechanism and a vibrating screen plate to achieve graded crushing of materials with different particle sizes. Materials that meet the particle size requirements are directly discharged without the need for subsequent crushing.
It realizes graded crushing according to particle size, improves crushing efficiency, reduces unnecessary crushing time, and improves material screening effect.
Smart Images
Figure CN223475130U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crushing technology, and in particular to a multi-stage crushing device. Background Art
[0002] Crushing equipment is used to break large particles of material into smaller particles.
[0003] In existing crushing devices, the material is often passed through different crushing mechanisms in sequence during the crushing process to achieve gradual crushing. Regardless of the particle size of the material, a single channel is used to pass through different crushing mechanisms in sequence. For materials that have been crushed to the required particle size by the previous crushing mechanism, they still need to pass through the next crushing mechanism because they cannot be discharged, which greatly increases the crushing time of the material.
[0004] Therefore, existing crushing devices cannot screen and classify materials by particle size, nor can they remove materials that meet the particle size requirements in advance, which is not conducive to ensuring crushing efficiency. Utility Model Content
[0005] This utility model addresses the problems and shortcomings of existing technologies by providing a multi-stage crushing device.
[0006] The present invention solves the above-mentioned technical problems through the following technical solution:
[0007] This utility model provides a multi-stage crushing device, including a primary crushing mechanism, a secondary crushing mechanism and a tertiary crushing mechanism, characterized in that the discharge end of the primary crushing mechanism is connected to a material guiding mechanism that slopes downward from left to right.
[0008] The material guiding mechanism includes a first vibrating screen plate, a second vibrating screen plate, and a third guide inclined plate arranged sequentially from top to bottom. The discharge end of the primary crushing mechanism is connected to the top of the first vibrating screen plate.
[0009] The first vibrating screen plate has a first screen hole, and the second vibrating screen plate has a second screen hole. The inner diameter of the first screen hole is larger than the inner diameter of the second screen hole.
[0010] The discharge end of the first vibrating screen plate is connected to the feed inlet at the top of the secondary crushing mechanism via the first conveying mechanism;
[0011] The discharge end of the second vibrating screen plate is connected to the feed inlet at the top of the three-stage crushing mechanism;
[0012] The discharge end of the secondary crushing mechanism is connected to a transition docking channel, and the transition docking channel is provided with an upper vibrating screen plate and a lower guide inclined plate arranged vertically.
[0013] The upper vibrating screen plate is provided with a third screen hole, the inner diameter of which matches the inner diameter of the second screen hole;
[0014] The discharge end of the upper vibrating screen plate is connected to the feed inlet at the top of the three-stage crushing mechanism.
[0015] This invention enables screening and grading of materials to achieve different particle sizes. Material meeting particle size requirements from the primary crushing mechanism is directly discharged through the third discharge inclined plate, without needing to pass through the secondary or tertiary crushing mechanisms. Material meeting particle size requirements from the secondary crushing mechanism is directly discharged through the lower discharge inclined plate, without needing to pass through the tertiary crushing mechanism.
[0016] More preferably, a vibration motor for striking the transition docking channel is installed on the transition docking channel.
[0017] More preferably, the material guiding mechanism is equipped with a vibrating motor for striking the material guiding mechanism.
[0018] More preferably, the material guiding mechanism includes an inclined cavity, and a first air intake is installed on the top of the cavity. The first air intake is connected to a cloth bag through a first air intake pipe.
[0019] A first suction pump is installed on the first suction pipe;
[0020] The cavity is equipped with the first vibrating screen plate, the second vibrating screen plate, and the third guide inclined plate.
[0021] It facilitates the collection of dust within the material feeding mechanism.
[0022] More preferably, a second air intake is installed at the top of the transition docking channel, and the second air intake is connected to a cloth bag through a second air intake pipe;
[0023] A second suction pump is installed on the second suction pipe.
[0024] This facilitates the collection of dust within the transition docking channel.
[0025] More preferably, the second vibrating screen plate and the upper vibrating screen plate are arranged symmetrically in mirror image, and the lower ends of the second vibrating screen plate and the upper vibrating screen plate are connected to the feed inlet at the top of the three-stage crushing mechanism;
[0026] The discharge end of the three-stage crushing mechanism is directly opposite the discharge end of the lower guide plate and the discharge end of the third guide plate.
[0027] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.
[0028] The positive and progressive effects of this utility model are as follows:
[0029] This invention enables graded crushing of crushed materials based on different particle sizes after screening. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of a specific embodiment 1 of the present utility model. DETAILED DESCRIPTION
[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0032] like Figure 1 As shown in Specific Embodiment 1, a multi-stage crushing device includes a primary crushing mechanism 1, a secondary crushing mechanism 2, and a tertiary crushing mechanism 3. The discharge end of the primary crushing mechanism 1 is connected to a guide mechanism 4 that slopes downward from left to right. The guide mechanism 4 includes a first vibrating screen plate 41, a second vibrating screen plate 42, and a third guide inclined plate 43 arranged sequentially from top to bottom. The discharge end of the primary crushing mechanism 1 is connected to the top of the first vibrating screen plate 41. The first vibrating screen plate 41 has a first screen hole, and the second vibrating screen plate 42 has a second screen hole. The inner diameter of the first screen hole is larger than the inner diameter of the second screen hole. The discharge end of the first vibrating screen plate 41 is connected to the feed inlet at the top of the secondary crushing mechanism 2 through a first conveying mechanism. The discharge end of the second vibrating screen plate 42 is connected to the feed inlet at the top of the tertiary crushing mechanism 3. The discharge end of the secondary crushing mechanism is connected to a transition connection channel 5. The transition connection channel 5 is provided with an upper vibrating screen plate 51 and a lower guide inclined plate 52 arranged vertically at intervals. The upper vibrating screen plate 51 has a third screen hole. The inner diameter of the third screen hole matches the inner diameter of the second screen hole. That is, the inner diameter of the third screen hole is equal to the inner diameter of the second screen hole. The discharge end of the upper vibrating screen plate 51 connects to the top feed inlet of the three-stage crushing mechanism 3. The discharge end of the two-stage crushing mechanism is directly opposite the top of the upper vibrating screen plate 51.
[0033] This invention enables screening and grading of materials at different particle sizes. The material obtained from the primary crushing mechanism 1, meeting the particle size requirements, is directly discharged through the third discharge inclined plate 43, without passing through the secondary crushing mechanism 2 or the tertiary crushing mechanism 3. Similarly, the material obtained from the secondary crushing mechanism 2, meeting the particle size requirements, is directly discharged through the lower discharge inclined plate 52, without passing through the tertiary crushing mechanism 3.
[0034] This device achieves three-stage crushing.
[0035] The crushing process of this device is as follows: First, the material is crushed through the primary crushing mechanism 1. Based on particle size, large particles pass through the first vibrating screen plate 41, medium particles pass through the first vibrating screen plate 41 and the second vibrating screen plate 42, and small particles pass through the first vibrating screen plate 41, the second vibrating screen plate 42, and the third discharge inclined plate 43. The large particles on the first vibrating screen plate 41 are conveyed to the secondary crushing mechanism 2 via the first conveying mechanism. The medium particles on the second vibrating screen plate 42 are introduced into the tertiary crushing mechanism 3. The small particles on the third discharge inclined plate 43 are directly discharged from the outlet end of the third discharge inclined plate 43.
[0036] The secondary crushing mechanism 2 crushes the fed material. The crushed material from the secondary crushing mechanism 2 is categorized by particle size: smaller particles pass through the upper vibrating screen plate 51 and the lower discharge inclined plate 52, while other particles pass through the upper vibrating screen plate 51. The upper vibrating screen plate 51 guides the material onto the tertiary crushing mechanism 3, and the lower discharge inclined plate 52 directly discharges the smaller particles from its outlet end.
[0037] The three-stage crushing mechanism 3 crushes the fed material; the crushed material is directly discharged from the discharge end of the three-stage crushing mechanism 3.
[0038] All materials that meet the particle size requirements are discharged through the third discharge inclined plate 43, the lower discharge inclined plate 52, and the discharge end of the three-stage crushing mechanism 3.
[0039] The discharge end of the secondary crushing mechanism 2 is connected to the vibrating screen plate 51.
[0040] The primary crushing mechanism 1 has two primary crushing rollers, the secondary crushing mechanism 2 has two secondary crushing rollers, and the tertiary crushing mechanism 3 has two tertiary crushing rollers. The distance between two primary crushing rollers is greater than the distance between two secondary crushing rollers, and the distance between two secondary crushing rollers is greater than the distance between two tertiary crushing rollers. By adjusting the distance between the crushing rollers, different crushing particle sizes can be achieved stepwise.
[0041] The first conveying mechanism is inclined upward from the discharge end of the first vibrating screen plate 41. The first conveying structure is an inclined feeder.
[0042] The first vibrating screen plate 41, the second vibrating screen plate 42, and the third guide inclined plate 43 all slope downwards from left to right. The upper vibrating screen plate 51 and the lower guide inclined plate 52 both slope downwards from right to left.
[0043] The second vibrating screen plate 42 is arranged symmetrically with the upper vibrating screen plate 51. The lower ends of the second vibrating screen plate 42 and the upper vibrating screen plate 51 are connected to the feed inlet at the top of the three-stage crushing mechanism 3. The discharge end of the three-stage crushing mechanism 3 is directly opposite the discharge end of the lower guide inclined plate 52 and the discharge end of the third guide inclined plate 43.
[0044] A vibration motor for striking the transition docking channel 5 is installed on the transition docking channel 5. Specifically, one vibration motor is used to strike the lower side of the upper vibrating screen plate 51, and another vibration motor is used to strike the lower guide inclined plate 52.
[0045] The material guiding mechanism 4 is equipped with a vibrating motor for striking the material guiding mechanism 4. Specifically, one vibrating motor is used to strike the lower side of the first vibrating screen plate 41, one vibrating motor is used to strike the lower side of the second vibrating screen plate 42, and one vibrating motor is used to strike the lower side of the third guide inclined plate 43.
[0046] The material guiding mechanism 4 includes an inclined cavity, with a first air intake 44 installed at the top of the cavity. The first air intake 44 is connected to a cloth bag through a first air intake pipe. A first air intake pump is installed on the first air intake pipe. A first vibrating screen plate 41, a second vibrating screen plate 42, and a third guide inclined plate 43 are installed inside the cavity. This facilitates the collection of dust within the material guiding mechanism 4.
[0047] A second air intake 54 is installed at the top of the transition docking channel 5, and the second air intake 54 is connected to a cloth bag through a second air intake pipe; a second air intake pump is installed on the second air intake pipe. An upper vibrating screen plate 51 and a lower guide inclined plate 52 are installed inside the cavity to facilitate the collection of dust in the transition docking channel 5.
[0048] While specific embodiments of this utility model have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the scope of protection of this utility model.
Claims
1. A multi-stage crushing device, comprising a primary crushing mechanism, a secondary crushing mechanism, and a tertiary crushing mechanism, characterized in that, The discharge end of the primary crushing mechanism is connected to a material guiding mechanism that slopes downward from left to right. The material guiding mechanism includes a first vibrating screen plate, a second vibrating screen plate, and a third guide inclined plate arranged sequentially from top to bottom. The discharge end of the primary crushing mechanism is connected to the top of the first vibrating screen plate. The first vibrating screen plate has a first screen hole, and the second vibrating screen plate has a second screen hole. The inner diameter of the first screen hole is larger than the inner diameter of the second screen hole. The discharge end of the first vibrating screen plate is connected to the feed inlet at the top of the secondary crushing mechanism via the first conveying mechanism; The discharge end of the second vibrating screen plate is connected to the feed inlet at the top of the three-stage crushing mechanism; The discharge end of the secondary crushing mechanism is connected to a transition docking channel, and the transition docking channel is provided with an upper vibrating screen plate and a lower guide inclined plate arranged vertically. The upper vibrating screen plate is provided with a third screen hole, the inner diameter of which matches the inner diameter of the second screen hole; The discharge end of the upper vibrating screen plate is connected to the feed inlet at the top of the three-stage crushing mechanism.
2. The multi-stage crushing device as described in claim 1, characterized in that, The transition docking channel is equipped with a vibration motor for striking the transition docking channel.
3. The multi-stage crushing device as described in claim 1, characterized in that, The material guiding mechanism is equipped with a vibrating motor for striking the material guiding mechanism.
4. The multi-stage crushing device as described in claim 1, characterized in that, The material guiding mechanism includes an inclined cavity, and a first air inlet is installed on the top of the cavity. The first air inlet is connected to a cloth bag through a first air inlet pipe. A first suction pump is installed on the first suction pipe; The cavity is equipped with the first vibrating screen plate, the second vibrating screen plate, and the third guide inclined plate.
5. A multi-stage crushing device as described in claim 1, characterized in that, A second air intake is installed at the top of the transition docking channel, and the second air intake is connected to a cloth bag through a second air intake pipe. A second suction pump is installed on the second suction pipe.
6. A multi-stage crushing device as described in claim 1, characterized in that, The second vibrating screen plate is arranged symmetrically with the upper vibrating screen plate, and the lower ends of the second vibrating screen plate and the upper vibrating screen plate are connected to the feed inlet at the top of the three-stage crushing mechanism. The discharge end of the three-stage crushing mechanism is directly opposite the discharge end of the lower guide plate and the discharge end of the third guide plate.