Safety production protection device

By designing a multi-layer filtration safety production protection device, the problems of complex structure and high maintenance cost of existing equipment are solved, and the effects of air purification and simplified maintenance are achieved.

CN223475233UActive Publication Date: 2025-10-28INNER MONGOLIA ANZE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422841804.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-28
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing factory filtration equipment has a complex structure and high maintenance costs, which small factories cannot afford, leading to air pollution and health and safety problems.

Method used

A production safety protection device has been designed, including an exhaust fan, a guide pipe, a separation bucket, an activated carbon filter and an ultraviolet lamp. It purifies the air through multi-layer filtration, first intercepting large particles of impurities and metal dust, then absorbing small particles of impurities and killing toxic components.

Benefits of technology

It achieves effective purification of the air in the factory workshop, avoids the blockage of the filter by large particles of impurities and metal dust, simplifies the equipment maintenance process, and facilitates cleaning and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production protection, and discloses a safety production protection device which comprises an exhaust fan and an installation shell, an exhaust hopper is fixedly installed at the input end of the exhaust fan, a flow guide pipe is installed between the installation shell and the exhaust hopper, a separation hopper is installed in the installation shell, an annular frame is installed in the flow guide pipe, and the annular frame is connected with the separation hopper. An activated carbon filter screen is arranged on the annular frame, a fixing assembly is installed at the top of the flow guide pipe and used for fixing the annular frame into the flow guide pipe, and an ultraviolet lamp is further installed in the flow guide pipe. By means of multi-layer filtering treatment, air in a factory workshop can be effectively purified, large-particle impurities and metal dust are removed firstly before the activated carbon filter screen is adopted for filtering, the activated carbon filter screen is effectively prevented from being blocked and scratched by the large-particle impurities and the metal dust, and when the separation hopper and the activated carbon filter screen need to be cleaned, the large-particle impurities and the metal dust can be effectively prevented from being blocked and scratched by the activated carbon filter screen. The whole dismounting process is simple and rapid, and maintenance and cleaning by workers are facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of production protection technology, and more specifically to a safety production protection device. Background Technology

[0002] During the production and processing of some metal factories, a large amount of impurities and metal dust will float in the air of the factory workshop. Large-scale factories generally use filtration equipment to purify the air in the workshop.

[0003] Most existing factory filtration equipment is complex in structure and has high maintenance costs, which many small factories cannot afford. Therefore, simply exhausting the air in the workshop into the outside environment through exhaust fans can easily cause pollution and affect the health and safety of people in the surrounding area. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a safety production protection device to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a safety production protection device, including an exhaust fan and a mounting shell, wherein an exhaust hopper is fixedly installed at the input end of the exhaust fan, a guide pipe is installed between the mounting shell and the exhaust hopper, a separation hopper is installed inside the mounting shell, an annular frame is installed inside the guide pipe, an activated carbon filter is provided on the annular frame, a fixing component is installed at the top of the guide pipe, the fixing component is used to fix the annular frame inside the guide pipe, and an ultraviolet lamp is also installed inside the guide pipe.

[0006] Preferably, one end of the mounting shell has a positioning groove, the other end of the mounting shell is fixedly connected to a threaded sleeve, one end of the mounting shell is also fitted with a clamping cap, one end of the separating bucket is fixedly connected to a positioning ring, the positioning ring matches the positioning groove, and the clamping cap is used to press the positioning ring into the positioning groove.

[0007] Preferably, the surface of the separation hopper is densely perforated, and a magnet is fixedly installed on the inner wall of the separation hopper, with multiple magnets provided.

[0008] Preferably, the inner wall of one end of the guide tube is provided with an internal thread, the surface of the threaded sleeve is provided with an external thread, the external thread matches the internal thread, a support frame is fixedly installed on the inner wall of the other end of the guide tube, and the ultraviolet lamp is installed on the support frame.

[0009] Preferably, a second flange is fixedly installed at the other end of the guide pipe, and a first flange is fixedly installed at the end of the exhaust duct away from the exhaust fan. The first flange and the second flange are fixedly connected by bolts.

[0010] Preferably, a cross bar is fixedly installed inside the annular frame, the activated carbon filter is fixedly installed in the area between the cross bar and the annular frame, a pull handle is fixedly connected to the center of the cross bar, an annular frame is fixedly installed on the inner wall of the guide tube, and the annular frame matches the annular frame.

[0011] Preferably, the fixing assembly includes a receiving plate and guide rods. A connecting rod is fixedly connected to the bottom of the receiving plate. Two connecting rods are provided, and the connecting rods pass through the guide tube and the top of the annular frame. Two guide rods are provided. The bottom end of the guide rod is fixedly connected to the top of the guide tube, and a limit block is fixedly connected to the top end of the guide rod. The receiving plate is sleeved on the surface of the guide rod, and a toggle handle is fixedly connected to one side of the receiving plate.

[0012] Preferably, a compression spring is sleeved on the surface of the guide rod, one end of the compression spring is fixedly connected to the bottom of the limiting block, and the other end of the compression spring is fixedly connected to the top of the receiving plate. A docking groove is provided on the top of the annular frame, and two docking grooves are provided corresponding to the docking rods.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. Air in the factory workshop can pass through the mounting shell, guide pipe and exhaust duct in sequence and be output to the outside environment. When the air passes through the mounting shell, large particulate impurities in the air are intercepted inside the separation duct, and metal dust in the air is attracted and collected by the magnet. When the air passes through the guide pipe, the activated carbon filter adsorbs and removes small particulate impurities in the air. Before entering the exhaust duct, the air also passes through the ultraviolet lamp, which kills toxic components in the air. This utility model can effectively purify the air in the factory workshop through multi-layer filtration. Moreover, before using the activated carbon filter, large particulate impurities and metal dust are removed first, effectively avoiding large particulate impurities and metal dust from clogging and scratching the activated carbon filter.

[0015] 2. When the separation hopper needs cleaning, the operator pulls the clamping cover out from one end of the mounting shell to release the clamping of the positioning ring, and then the separation hopper can be taken out of the mounting shell for cleaning. When the activated carbon filter needs cleaning, the operator unscrews the threaded sleeve on the mounting shell from the guide tube, pushes the lever upward by hand to disengage the connecting rod from the connecting groove, and pulls the ring frame out of the ring frame through the pull handle to clean the activated carbon filter. The whole disassembly process is simple and quick, and convenient for the operator to maintain and clean. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a cross-sectional view of the overall structure of this utility model.

[0018] Figure 3 This is an exploded view of the overall structure of this utility model.

[0019] Figure 4 This is an exploded view of the guide tube and annular frame of this utility model.

[0020] Figure 5 For this utility model Figure 4 Enlarged view of the structure at point A in the image.

[0021] The attached diagram is labeled as follows: 1. Exhaust fan; 2. Exhaust hopper; 21. First flange; 3. Mounting housing; 31. Positioning groove; 32. Pressing cover; 33. Threaded sleeve; 4. Guide pipe; 41. Second flange; 42. Support frame; 43. Ultraviolet lamp; 44. Annular frame; 5. Separation hopper; 51. Through hole; 52. Magnet; 53. Positioning ring; 6. Annular frame; 61. Cross rod; 62. Activated carbon filter; 63. Connecting groove; 64. Pull handle; 7. Fixing assembly; 71. Support plate; 72. Connecting rod; 73. Guide rod; 731. Limiting block; 74. Compression spring; 75. Actuating handle. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The safety production protection device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] This utility model provides a safety production protection device, including an exhaust fan 1 and a mounting shell 3. An exhaust hopper 2 is fixedly installed at the input end of the exhaust fan 1. A guide pipe 4 is installed between the mounting shell 3 and the exhaust hopper 2. A separation hopper 5 is installed inside the mounting shell 3. An annular frame 6 is installed inside the guide pipe 4. An activated carbon filter screen 62 is provided on the annular frame 6. A fixing component 7 is installed on the top of the guide pipe 4. The fixing component 7 is used to fix the annular frame 6 inside the guide pipe 4. An ultraviolet lamp 43 is also installed inside the guide pipe 4.

[0024] Furthermore, a positioning groove 31 is provided at one end of the mounting shell 3, and a threaded sleeve 33 is fixedly connected to the other end of the mounting shell 3. A clamping cover 32 is also fitted onto one end of the mounting shell 3, and a positioning ring 53 is fixedly connected to one end of the separating bucket 5. The positioning ring 53 matches the positioning groove 31, and the clamping cover 32 is used to press the positioning ring 53 into the positioning groove 31. When the operator pulls the clamping cover 32 out from one end of the mounting shell 3 to release the clamping of the positioning ring 53, the separating bucket 5 can be taken out from the mounting shell 3.

[0025] Furthermore, the surface of the separation hopper 5 is densely covered with perforations 51, and magnets 52 are fixedly installed on the inner wall of the separation hopper 5. Multiple magnets 52 are provided. Large particles of impurities in the air cannot pass through the perforations 51 and can be intercepted inside the separation hopper 5. Metal dust in the air can be attracted and collected by the magnets 52.

[0026] Furthermore, the inner wall of one end of the guide pipe 4 is provided with an internal thread, and the surface of the threaded sleeve 33 is provided with an external thread. The external thread and the internal thread cooperate with each other to fix the mounting shell 3 and the guide pipe 4. The inner wall of the other end of the guide pipe 4 is fixedly installed with a support frame 42, and the ultraviolet lamp 43 is installed on the support frame 42. The other end of the guide pipe 4 is fixedly installed with a second flange 41. The exhaust hopper 2 is fixedly installed with a first flange 21 at the end away from the exhaust fan 1. The first flange 21 and the second flange 41 are fixedly connected by bolts.

[0027] Furthermore, a cross rod 61 is fixedly installed inside the annular frame 6, and an activated carbon filter 62 is fixedly installed in the area between the cross rod 61 and the annular frame 6. A pull handle 64 is fixedly connected to the center of the cross rod 61, and an annular frame 44 is fixedly installed on the inner wall of the guide tube 4. The annular frame 6 matches the annular frame 44. The operator can grab the pull handle 64 to insert the annular frame 6 into the annular frame 44, and the activated carbon filter 62 can adsorb and remove small particulate impurities in the air.

[0028] Furthermore, the fixing component 7 includes a receiving plate 71 and guide rods 73. A connecting rod 72 is fixedly connected to the bottom of the receiving plate 71. Two connecting rods 72 are provided, passing through the top of the guide tube 4 and the annular frame 44. Two guide rods 73 are provided, with their bottom ends fixedly connected to the top of the guide tube 4 and their top ends fixedly connected to a limit block 731. The receiving plate 71 is sleeved on the surface of the guide rods 73, forming a sliding guide fit between the receiving plate 71 and the guide rods 73 along the axial direction of the guide rods 73. A toggle handle 75 is fixedly connected to one side of the receiving plate 71, and the surface of the guide rods 73... A compression spring 74 is fitted, with one end of the compression spring 74 fixedly connected to the bottom of the limiting block 731 and the other end of the compression spring 74 fixedly connected to the top of the receiving plate 71. The top of the annular frame 6 has a docking groove 63, and there are two docking grooves 63 corresponding to the docking rods 72. The elastic force of the compression spring 74 can drive the docking rods 72 into the docking grooves 63. The docking rods 72 and the docking grooves 63 cooperate with each other to fix the annular frame 6 in the annular frame 44. The operator can push the lever 75 by hand to pull the docking rods 72 out of the docking grooves 63, thereby removing the annular frame 6 from the annular frame 44.

[0029] The working principle of this utility model is as follows: Under the action of the exhaust fan 1, the air in the factory workshop passes through the mounting shell 3, the guide pipe 4 and the exhaust duct 2 in sequence and is output to the external environment.

[0030] When air passes through the mounting housing 3, it first enters the separation hopper 5. Large particles of impurities in the air cannot pass through the perforation hole 51 and are intercepted inside the separation hopper 5. Metal dust in the air is attracted and collected by the magnet 52. The air then passes through the perforation hole 51 and enters the mounting housing 3. After that, the air enters the guide pipe 4 and passes through the activated carbon filter 62. The activated carbon filter 62 adsorbs and removes small particles of impurities in the air. Finally, before entering the exhaust hopper 2, the air passes through the ultraviolet lamp 43, which kills the toxic components in the air.

[0031] When it is necessary to clean the separation bucket 5, the staff will pull the clamping cover 32 out from one end of the mounting shell 3 to release the clamping of the positioning ring 53, and then the separation bucket 5 can be taken out from the mounting shell 3 for cleaning.

[0032] When the activated carbon filter screen 62 needs to be cleaned, the worker unscrews the threaded sleeve 33 on the mounting shell 3 from the guide tube 4, pushes the lever 75 upward by hand to make the receiving plate 71 move upward along the guide rod 73, the compression spring 74 contracts under the pressure of the receiving plate 71, the elastic force increases, the receiving plate 71 moves and drives the docking rod 72 to disengage from the docking groove 63. At this time, the worker can pull the annular frame 6 out of the annular frame 44 through the pull handle 64 to clean the activated carbon filter screen 62.

[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0034] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A safety production protection device, comprising an exhaust fan (1) and a mounting housing (3), characterized in that, An exhaust hopper (2) is fixedly installed at the input end of the exhaust fan (1). A guide pipe (4) is installed between the mounting shell (3) and the exhaust hopper (2). A separation hopper (5) is installed inside the mounting shell (3). An annular frame (6) is installed inside the guide pipe (4). An activated carbon filter (62) is provided on the annular frame (6). A fixing component (7) is installed on the top of the guide pipe (4). The fixing component (7) is used to fix the annular frame (6) inside the guide pipe (4). An ultraviolet lamp (43) is also installed inside the guide pipe (4).

2. The safety production protection device according to claim 1, characterized in that, The mounting shell (3) has a positioning groove (31) at one end and a threaded sleeve (33) fixedly connected to the other end. A clamping cap (32) is also fitted onto one end of the mounting shell (3). A positioning ring (53) is fixedly connected to one end of the separating bucket (5). The positioning ring (53) matches the positioning groove (31). The clamping cap (32) is used to press the positioning ring (53) into the positioning groove (31).

3. A safety production protection device according to claim 2, characterized in that, The surface of the separation bucket (5) is densely provided with through holes (51), and a magnet (52) is fixedly installed on the inner wall of the separation bucket (5). Multiple magnets (52) are provided.

4. A safety production protection device according to claim 3, characterized in that, The inner wall of one end of the guide tube (4) is provided with an internal thread, and the surface of the threaded sleeve (33) is provided with an external thread. The external thread matches the internal thread. A support frame (42) is fixedly installed on the inner wall of the other end of the guide tube (4), and the ultraviolet lamp (43) is installed on the support frame (42).

5. A safety production protection device according to claim 4, characterized in that, The other end of the guide pipe (4) is fixedly installed with a second flange (41), and the exhaust hopper (2) is fixedly installed with a first flange (21) at the end away from the exhaust fan (1). The first flange (21) and the second flange (41) are fixedly connected by bolts.

6. A safety production protection device according to claim 1, characterized in that, A cross rod (61) is fixedly installed inside the annular frame (6), and the activated carbon filter (62) is fixedly installed in the area between the cross rod (61) and the annular frame (6). A pull handle (64) is fixedly connected to the center of the cross rod (61), and an annular frame (44) is fixedly installed on the inner wall of the guide tube (4). The annular frame (6) matches the annular frame (44).

7. A safety production protection device according to claim 6, characterized in that, The fixing component (7) includes a receiving plate (71) and a guide rod (73). The bottom of the receiving plate (71) is fixedly connected to a connecting rod (72). There are two connecting rods (72). The connecting rods (72) pass through the top of the guide tube (4) and the annular frame (44). There are two guide rods (73). The bottom end of the guide rod (73) is fixedly connected to the top of the guide tube (4). The top end of the guide rod (73) is fixedly connected to a limiting block (731). The receiving plate (71) is sleeved on the surface of the guide rod (73). A toggle handle (75) is fixedly connected to one side of the receiving plate (71).

8. A safety production protection device according to claim 7, characterized in that, A compression spring (74) is sleeved on the surface of the guide rod (73). One end of the compression spring (74) is fixedly connected to the bottom of the limiting block (731), and the other end of the compression spring (74) is fixedly connected to the top of the receiving plate (71). A docking groove (63) is opened on the top of the annular frame (6), and two docking grooves (63) are provided corresponding to the docking rod (72).