Novel impregnation wheel for impregnation equipment
By improving the structure of the impregnation wheel in the impregnation equipment and adopting designs such as a frame, positioning seat, and smoothing rod, the problem of uneven application of the impregnation solution was solved, achieving uniform impregnation of the substrate and convenient operation of the impregnation wheel.
Patent Information
- Application Number
- CN202422547716.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing impregnation wheels cannot effectively smooth the surface after being dipped in the impregnation solution, resulting in uneven application of the solution to the substrate and reducing the impregnation quality of the substrate.
An impregnation wheel for an impregnation device has been designed, including a frame, a positioning seat, a positioning groove, a smoothing rod, and a rotating shaft structure. Through the cooperation of the reverse thread structure and the ball bearings, the impregnation liquid can be evenly smoothed, and the assembly and disassembly of the impregnation wheel can be facilitated.
Ensuring uniform distribution of the immersion solution on the impregnation wheel improves the immersion quality of the substrate and simplifies the installation and maintenance process of the impregnation wheel.
Smart Images

Figure CN223475402U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impregnation equipment technology, specifically to an impregnation wheel for a novel impregnation equipment. Background Technology
[0002] The basic function of impregnation equipment is to uniformly impregnate fibers or other materials with resin or other liquid materials to enhance the performance of the materials. The impregnation wheel is a mechanical component used to uniformly coat or penetrate the resin into the substrate.
[0003] Existing impregnation wheels have a simple structure. When they are dipped in impregnation liquid, they cannot spread the liquid evenly on the impregnation wheel. This causes the liquid to drip onto the impregnation wheel and result in uneven application of the liquid to the substrate, which reduces the impregnation quality of the substrate. Utility Model Content
[0004] (1) Technical problems solved
[0005] To address the shortcomings of existing technologies, this utility model provides a novel impregnation wheel for impregnation equipment.
[0006] (2) Technical solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a novel impregnation wheel for an impregnation device, comprising a frame and an impregnation wheel body, wherein two positioning seats are symmetrically arranged at both ends of the impregnation wheel body, and the positioning seats are provided with positioning grooves inside;
[0008] A fixed base and a positioning frame are fixedly installed at the upper end of the frame. A first rotating shaft is rotatably installed on the fixed base. Two first screws with reverse thread structure are symmetrically installed at both ends of the first rotating shaft. Two side rods are symmetrically installed on both sides of the frame. Two first sliding grooves and a second sliding groove are symmetrically installed on the top of the frame. A first slider that slides with the first sliding groove is provided at the top of the side rod. A first movable seat that is penetrated by the first screw is fixedly installed at the upper end of the side rod. A positioning block that penetrates the frame and is inserted into the positioning groove is provided at the bottom end of the side rod. Multiple first balls that contact the inner wall of the positioning groove are provided on the outer wall of the positioning block.
[0009] A smoothing rod is provided above the impregnation wheel body. Two support rods are symmetrically arranged at the upper end of the smoothing rod. The bottom end of the support rod is hinged to the smoothing rod. A second movable seat is hinged to the upper end of the support rod. A second slider that slides with a second groove is provided at the upper end of the second movable seat. A second rotating shaft is rotatably arranged on the frame. Two second screws with reverse thread structure are symmetrically arranged on the second rotating shaft. The two second screws pass through the second slider respectively.
[0010] Furthermore, an improvement of this utility model is that both the first slide groove and the second slide groove are rectangular.
[0011] To make the impregnation wheel rotate more smoothly, the present invention is improved by providing a plurality of second ball bearings with contact frames on the periphery of the positioning seat.
[0012] Furthermore, an improvement of this invention is that the first ball and the second ball are of the same size.
[0013] Furthermore, an improvement of this utility model is that a toggle block is provided at one end of both the first rotating shaft and the second rotating shaft.
[0014] Furthermore, an improvement of this utility model is that the fixing base is fixed to the upper end of the frame by screws.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, this utility model provides a novel impregnation wheel for impregnation equipment, which has the following beneficial effects:
[0017] The new impregnation equipment uses an impregnation wheel. After the impregnation wheel body is dipped in the impregnation liquid, it is rotated. At this time, the impregnation liquid dipped on the impregnation wheel body can be smoothed by the smoothing rod, so that the impregnation liquid is not easy to drip on the impregnation wheel body, thereby ensuring the quality of subsequent substrate impregnation.
[0018] Rotating the first shaft allows the two first moving seats to slide synchronously and in opposite directions along the two first screws through the action of the reverse thread structure. This enables the two side rods to move outward from both sides of the frame. At this time, the first ball will be pulled out inside the positioning groove, making it easy to assemble and disassemble the impregnated wheel body on the frame. Attached Figure Description
[0019] Figure 1 This is a bottom-view three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a top-view three-dimensional structural diagram of the present invention;
[0021] Figure 3 For this utility model Figure 1 The main view;
[0022] Figure 4 This is a schematic diagram of the mating structure of the positioning block and the positioning groove in this utility model:
[0023] In the diagram: 1. Frame; 2. Positioning frame; 3. Impregnating wheel body; 4. Positioning seat; 5. Fixed seat; 6. First rotating shaft; 7. First screw; 8. First slide groove; 9. Side rod; 10. First movable seat; 11. Positioning groove; 12. Positioning block; 13. Second ball bearing; 14. First ball bearing; 15. Smoothing rod; 16. Support rod; 17. Second rotating shaft; 18. Second slide groove; 19. Second movable seat. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4 The present invention discloses a novel impregnation wheel for an impregnation device, comprising a frame 1 and an impregnation wheel body 3. Two positioning seats 4 are symmetrically arranged at both ends of the impregnation wheel body 3, and the positioning seats 4 are provided with positioning grooves 11 inside.
[0026] A fixed base 5 and a positioning frame 2 are fixedly installed at the upper end of the frame 1. A first rotating shaft 6 is rotatably installed on the fixed base 5. Two first screws 7 with reverse thread structure are symmetrically installed at both ends of the first rotating shaft 6. Two side rods 9 are symmetrically installed on both sides of the frame 1. Two first sliding grooves 8 and a second sliding groove 18 are symmetrically installed on the top of the frame 1. A first slider that slides with the first sliding groove 8 is provided at the top of the side rod 9. A first movable seat 10 that is penetrated by the first screw 7 is fixedly installed at the upper end of the side rod 9. A positioning block 12 that penetrates the frame 1 and is inserted into the positioning groove 11 is provided at the bottom end of the side rod 9. A plurality of first balls 14 that contact the inner wall of the positioning groove 11 are provided on the outer wall of the positioning block 12.
[0027] A smoothing rod 15 is provided above the impregnation wheel body 3. Two support rods 16 are symmetrically arranged at the upper end of the smoothing rod 15. The bottom end of the support rod 16 is hinged to the smoothing rod 15. A second movable seat 19 is hinged to the upper end of the support rod 16. A second slider is provided at the upper end of the second movable seat 19 and slides in cooperation with the second sliding groove 18. A second rotating shaft 17 is rotatably arranged on the frame 1. Two second screws with reverse thread structure are symmetrically arranged on the second rotating shaft 17. The two second screws pass through the second slider respectively.
[0028] In this embodiment, the positioning frame 2 is fixed on the designated equipment, so that the frame 1 drives the impregnation wheel body 3 to descend into the impregnation liquid, so that the impregnation wheel body 3 is dipped in the impregnation liquid, and then the impregnation wheel body 3 is rotated. At this time, the impregnation liquid dipped on the impregnation wheel body 3 can be smoothed by the smoothing rod 15, so that the impregnation liquid is not easy to drip on the impregnation wheel body 3, thereby ensuring the quality of subsequent substrate impregnation.
[0029] Rotating the first rotating shaft 6, through the action of the reverse thread structure, enables the two first moving seats 10 to slide synchronously and in opposite directions along the two first screws 7, thereby enabling the two side rods 9 to move outward from both sides of the frame 1. At this time, the first ball 14 will be pulled out inside the positioning groove 11, which makes it easier to assemble and disassemble the impregnated wheel body 3 on the frame 1. The first ball 14 can reduce the friction of the positioning block 12 in the positioning groove 11, making the impregnated wheel body 3 rotate more smoothly.
[0030] The positioning seats 4 at both ends of the impregnation wheel body 3 of different diameters are the same size. Rotating the second rotating shaft 17 can make the two second screws rotate. Since the structure of the second screw is the same as that of the first screw 7, it is not necessary to describe it in detail here. This allows the two second moving seats 19 to slide at the second sliding groove 18, thereby changing the tilt angle of the support rod 16. This facilitates temporary adjustment of the height of the smoothing rod 15, enabling the smoothing rod 15 to smooth the impregnation wheel body 3 of different diameters. It has low limitations in use.
[0031] In this embodiment, both the first slide 8 and the second slide 18 can be rectangular.
[0032] In this embodiment, a toggle block is provided at one end of both the first rotating shaft 6 and the second rotating shaft 17. The toggle block provides a force point at one end of the first rotating shaft 6 and the second rotating shaft 17, making the first rotating shaft 6 and the second rotating shaft 17 easier to operate.
[0033] In this embodiment, the positioning seat 4 is provided with a plurality of second balls 13 that contact the frame 1 on its periphery. The first ball 14 and the second ball 13 are the same size. By providing the second balls 13, the friction between the outer end of the positioning seat 4 and the frame 1 can be reduced, and the smoothness of the impregnation wheel body 3 during rotation can be further improved.
[0034] In this embodiment, the fixing seat 5 is fixed to the upper end of the frame 1 by screws. The screw fixing method makes it easy to assemble the fixing seat 5 at the upper end of the frame 1.
[0035] In the description herein, it should be noted that relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Furthermore, the terms "include," "comprise," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A novel impregnation wheel for an impregnation device, comprising a frame (1) and an impregnation wheel body (3), characterized in that: Two positioning seats (4) are symmetrically arranged at both ends of the impregnation wheel body (3), and the positioning seats (4) are provided with positioning grooves (11) inside; The upper end of the frame (1) is fixedly provided with a fixed seat (5) and a positioning frame (2). The fixed seat (5) is rotatably provided with a first rotating shaft (6). The two ends of the first rotating shaft (6) are symmetrically provided with two first screws (7) with reverse thread structures. The two sides of the frame (1) are symmetrically provided with two side rods (9). The top of the frame (1) is symmetrically provided with two first sliding grooves (8) and a second sliding groove (18). The top of the side rod (9) is provided with a first slider that slides with the first sliding groove (8). The upper end of the side rod (9) is fixedly provided with a first moving seat (10) that is penetrated by the first screw (7). The bottom end of the side rod (9) is provided with a positioning block (12) that penetrates the frame (1) and is inserted into the positioning groove (11). The outer wall of the positioning block (12) is provided with multiple first balls (14) that contact the inner wall of the positioning groove (11). A smoothing rod (15) is provided above the impregnation wheel body (3). Two support rods (16) are symmetrically arranged at the upper end of the smoothing rod (15). The bottom end of the support rod (16) is hinged to the smoothing rod (15). A second movable seat (19) is hinged to the upper end of the support rod (16). A second slider that slides in cooperation with the second slide groove (18) is provided at the upper end of the second movable seat (19). A second rotating shaft (17) is rotatably arranged on the frame (1). Two second screws with reverse thread structure are symmetrically arranged on the second rotating shaft (17). The two second screws pass through the second slider respectively.
2. The impregnation wheel for a novel impregnation device according to claim 1, characterized in that: Both the first slide (8) and the second slide (18) are rectangular.
3. The impregnation wheel for a novel impregnation device according to claim 2, characterized in that: The positioning seat (4) is provided with a plurality of second balls (13) of the contact frame (1) on its periphery.
4. The impregnation wheel for a novel impregnation device according to claim 3, characterized in that: The first ball (14) and the second ball (13) are the same size.
5. The impregnation wheel for a novel impregnation device according to claim 4, characterized in that: Both the first rotating shaft (6) and the second rotating shaft (17) have a toggle block at one end.
6. The impregnation wheel for a novel impregnation device according to claim 5, characterized in that: The mounting base (5) is fixed to the upper end of the frame (1) by screws.