Optical fiber gluing device

By designing a U-shaped base, adjusting and fixing structure, and coating structure for the fiber optic coating device, the problems of fixing and uniformity of the fiber optic array substrate during the coating process were solved, achieving effective positioning and uniform coating of the fiber optic array substrate.

CN223475434UActive Publication Date: 2025-10-28SHANGHAI QINGJIN PHOTOELECTRON TECH CO LTD
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Patent Information

Application Number
CN202422767103.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-28
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing optical fiber array substrate lacks a fixed limiting structure during the glue coating process, which causes displacement of the array substrate and uneven glue coating, affecting the use in subsequent processes.

Method used

An optical fiber coating device was designed, comprising a U-shaped base, an adjustment and fixing structure, and a coating structure. Utilizing components such as a telescopic rod, a clamping plate, a bidirectional threaded rod, a limiting plate, and an electric slide rail, the device achieves fixation of the optical fiber array substrate and uniform coating.

Benefits of technology

This achieves effective positioning and fixation of the fiber array substrate and uniform adhesive application, ensuring the normal progress of subsequent processes and the quality of adhesive application.

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Abstract

The utility model relates to an optical fiber gluing device which comprises a U-shaped seat, an adjusting and fixing structure is arranged outside the U-shaped seat, the adjusting and fixing structure comprises a telescopic rod, the telescopic rod is fixedly installed at the bottom of the U-shaped seat, a clamping plate is fixedly installed on the right side of the telescopic rod, and a two-way threaded rod is rotationally connected into the U-shaped seat. According to the optical fiber gluing device, the optical fiber array substrates are sequentially arranged close to the baffles, then the left sides of the optical fiber array substrates are attached to the right sides of the baffles, then a driving motor is started to drive a bidirectional threaded rod to rotate, the bidirectional threaded rod drives a moving block and limiting plates to move, and the front sides and the rear sides of the optical fiber array substrates are clamped and fixed through the two limiting plates; and horizontal movement of the limiting plate is ensured through the limiting rod, then the telescopic rod is opened to drive the clamping plate to move leftwards, and the clamping plate can be clamped and fixed on the left side and the right side in cooperation with the baffle, so that the purpose of limiting and fixing the optical fiber array substrate is achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of optical fiber coating device, specifically an optical fiber coating device. Background Technology

[0002] Optical communication is a communication method that uses light as an information carrier to transmit information. Fiber optic array substrates are key components used in optical communication for the precise arrangement and fixation of optical fibers. Fiber optic coating equipment is a device specifically used to coat optical fibers or fiber optic components with adhesive. In the production process of fiber optic array substrates, fiber optic coating equipment is also used to coat the fiber slots of the fiber optic array substrate with adhesive to fix the optical fibers.

[0003] However, existing fiber optic array substrates lack a structure for fixing and limiting the fiber optic array substrate during the adhesive coating process. This can lead to displacement of the array substrate during the adhesive coating process, resulting in gaps between adjacent array substrates. This allows adhesive to enter the gaps and cause the two array substrates to stick together, affecting subsequent processes. In addition, existing adhesive coating devices may experience uneven adhesive coating during use, affecting the coating quality. Therefore, a fiber optic adhesive coating device is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an optical fiber coating device with advantages such as a limiting and fixing structure, and ensuring uniform coating, thus solving the problem that the structure of existing devices needs to be optimized.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an optical fiber coating device, comprising a U-shaped base, wherein an optical fiber array substrate is movably connected to the inner bottom wall of the U-shaped base, an adjustment and fixing structure is provided on the outside of the U-shaped base, and a coating structure is provided inside the U-shaped base;

[0006] The adjusting and fixing structure includes a telescopic rod. The telescopic rod is fixedly installed at the bottom of the U-shaped seat. A clamping plate is fixedly installed on the right side of the telescopic rod. A bidirectional threaded rod is rotatably connected inside the U-shaped seat. A drive motor is fixedly installed on the front of the bidirectional threaded rod. A moving block is threadedly connected to the outer surface of the bidirectional threaded rod. A limit plate is fixedly installed on the top of the moving block. A limit rod is fixedly installed on the outer surface of the limit plate. A baffle is fixedly installed on the inner bottom wall of the U-shaped seat.

[0007] Furthermore, the adhesive coating structure includes an electric slide rail, an electric slide rail is fixedly installed inside the U-shaped seat, a slider is movably connected to the outer surface of the electric slide rail, a connecting plate is fixedly installed at the bottom of the slider, an adhesive coating box is fixedly installed inside the connecting plate, a replenishing pipe is fixedly installed at the top of the adhesive coating box, a scraper is fixedly installed at the bottom of the connecting plate, and a triangular block is fixedly installed at the bottom of the scraper.

[0008] Furthermore, a control panel is provided on the front of the U-shaped base, a movable groove is provided at the bottom of the U-shaped base, the top of the clamping plate penetrates through the bottom of the movable groove and extends into the interior of the U-shaped base, a rubber plate is fixedly installed on the left side of the clamping plate, and an optical fiber groove is provided on the top of the optical fiber array substrate.

[0009] Furthermore, the front of the bidirectional threaded rod penetrates the inner wall of the U-shaped seat and is fixedly connected to the output end of the drive motor. There are two moving blocks, and the interior of each of the two moving blocks is threadedly connected to the outer surface of the bidirectional threaded rod. A limit plate is fixedly installed on the top of each moving block.

[0010] Furthermore, there are four limiting rods, which are located on the front and rear sides of the two limiting plates, respectively, and the front and rear sides of the four limiting rods penetrate the inner front wall and inner rear wall of the U-shaped seat.

[0011] Furthermore, an auxiliary rod is fixedly installed inside the U-shaped seat, the inside of the slider is slidably connected to the outer surface of the auxiliary rod, a valve discharge pipe is fixedly installed at the bottom of the glue box, and the bottom of the scraper and the bottom of the triangular block are both in contact with the top of the fiber array substrate.

[0012] Beneficial effects

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. This fiber optic coating device arranges the fiber array substrates sequentially close to the right side of the baffle, then aligns its left side with the right side of the baffle. The drive motor is then activated to rotate the bidirectional threaded rod, which in turn moves the moving block and the limiting plate. The two limiting plates clamp and fix the fiber array substrates on both sides, and the limiting rod ensures horizontal movement of the limiting plates. The telescopic rod is then activated to move the clamping plate to the left, which, in conjunction with the baffle, clamps and fixes the fiber array substrates on both sides, thus achieving the purpose of limiting and fixing the fiber array substrates.

[0015] 2. This optical fiber coating device temporarily stores the coating material inside the coating box through the feeding pipe. Then, opening the electric slide rail will drive the slider to move along the outer surface of the auxiliary rod. During the movement of the slider, the connecting plate and the structure on it will move. During the movement, the valve of the discharge pipe is opened to drip the coating material onto the optical fiber array substrate. The back and forth movement of the scraper will scrape the glue on the top into the optical fiber slot of the optical fiber array substrate. The triangular block will scrape off the glue on its outer surface, thereby achieving the purpose of uniform coating. Attached Figure Description

[0016] Figure 1 This is a partial three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the front structure of this utility model;

[0018] Figure 3 This is a front sectional view of the present invention.

[0019] Figure 4 This is a top sectional view of a portion of the U-shaped seat of this utility model;

[0020] Figure 5 This is a partial top view of the structure of this utility model;

[0021] Figure 6 This is a side view of the partial adhesive coating structure of this utility model.

[0022] In the diagram: 1. U-shaped seat; 2. Fiber optic array substrate; 3. Adjustment and fixing structure; 301. Telescopic rod; 302. Clamping plate; 303. Bidirectional threaded rod; 304. Drive motor; 305. Moving block; 306. Limiting plate; 307. Limiting rod; 308. Baffle; 4. Glue application structure; 401. Electric slide rail; 402. Slider; 403. Connecting plate; 404. Glue application box; 405. Material replenishment pipe; 406. Scraper; 407. Triangular block; 5. Control panel. Detailed Implementation

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Please see Figure 1-6An optical fiber coating device includes a U-shaped base 1, an optical fiber array substrate 2 movably connected to the inner bottom wall of the U-shaped base 1, an adjustment and fixing structure 3 provided on the outside of the U-shaped base 1, and a coating structure 4 provided inside the U-shaped base 1.

[0025] The adjusting and fixing structure 3 includes a telescopic rod 301. The telescopic rod 301 is fixedly installed at the bottom of the U-shaped seat 1. A clamping plate 302 is fixedly installed on the right side of the telescopic rod 301. A bidirectional threaded rod 303 is rotatably connected inside the U-shaped seat 1. A drive motor 304 is fixedly installed on the front of the bidirectional threaded rod 303. A moving block 305 is threadedly connected to the outer surface of the bidirectional threaded rod 303. A limiting plate 306 is fixedly installed on the top of the moving block 305. A limiting rod 307 is fixedly installed on the outer surface of the limiting plate 306. A baffle 308 is fixedly installed on the inner bottom wall of the U-shaped seat 1.

[0026] Furthermore, the adhesive application structure 4 includes an electric slide rail 401. The electric slide rail 401 is fixedly installed inside the U-shaped base 1. A slider 402 is movably connected to the outer surface of the electric slide rail 401. A connecting plate 403 is fixedly installed at the bottom of the slider 402. An adhesive application box 404 is fixedly installed inside the connecting plate 403. A feeding pipe 405 is fixedly installed at the top of the adhesive application box 404. A scraper 406 is fixedly installed at the bottom of the connecting plate 403. A triangular block 407 is fixedly installed at the bottom of the scraper 406.

[0027] Specifically, such as Figure 2 As shown, control panel 5 is electrically connected to all powered equipment within the device. Control panel 5 sends control commands to each component via control signal lines. These signal lines can be analog signal lines such as 4-20mA current signals, digital signal lines such as RS485 communication interfaces, or simple switch signal lines. The control signals sent by control panel 5 are transmitted to the control units of each component via signal lines. The start and stop operations of each component can be realized through the buttons or touch screen interface on control panel 5. After receiving a start command, the controller will send corresponding control signals to each component to start them. When a stop command is received, a stop signal is sent to stop each component from working. The operating parameters of each component can be set on the interface of control panel 5. These parameter settings will be converted into corresponding control signals and sent to the control units of each component, thereby realizing precise adjustment of the operating status of the components. Control panel 5 has the function of monitoring the operating status of each component and can display the operating parameters and status information of each component in real time.

[0028] Specifically, such as Figure 4As shown, drive motor 304 is a forward and reverse motor. A forward and reverse motor is a motor that can achieve forward and reverse rotation. The working principle of a forward and reverse motor is based on changing the phase sequence of the motor power supply to change the direction of rotation. In a three-phase asynchronous motor, the direction of rotation of the motor can be changed by swapping any two phases. This operation is called commutation, which allows the motor to run in different directions as needed.

[0029] Specifically, such as Figure 3 As shown, the working principle of the electric slide rail 401 is based on a mechanical structure driven by an electric motor. The slide rail moves through power supply and control signals. Specifically, when the power is turned on, the electric motor starts to work, converting electrical energy into mechanical energy. The power of the electric motor is transmitted to the slide rail through the transmission mechanism, causing the slide rail to start linear motion. The control system controls the speed and direction of the electric motor according to the input control signals, thereby achieving precise control of the slide rail movement. At the same time, the limit device and safety protection device ensure that the slide rail moves within a safe range, avoiding damage and accidents.

[0030] Specifically, such as Figure 3 As shown, the telescopic rod 301 mainly consists of a motor, a reducer, a telescopic rod body, a control system, guide components, and limit switches. When the motor is powered on, it generates driving torque, which converts high-speed rotation into low-speed, high-torque rotational motion through the reducer. The output shaft of the reducer is connected to the inner or outer tube of the telescopic rod 301. When the output shaft of the reducer rotates, the rotational motion is converted into linear motion of the telescopic rod 301 through a screw pair or other transmission mechanism. The control system adjusts the speed and direction of the motor according to preset parameters, thereby controlling the speed and direction of the telescopic rod 301. When the telescopic rod 301 reaches the preset position, the limit switch sends a signal, and the control system stops the motor, thereby achieving precise positioning of the telescopic rod 301.

[0031] When implementing this procedure, please follow these steps:

[0032] 1) First, place the fiber array substrate 2 in sequence with the baffle 308, and open the telescopic rod 301 to cooperate with the clamping plate 302 for initial positioning and fixation;

[0033] 2) Then turn on the drive motor 304 to drive the bidirectional threaded rod 303 to rotate, and cooperate with the moving block 305 and the limiting plate 306 to perform secondary clamping and fixing;

[0034] 3) Then, the adhesive material is fed into the adhesive box 404 through the feeding pipe 405 and the electric slide rail 401 is turned on to drive the slider 402 and the connecting plate 403 to move.

[0035] 4) Finally, the adhesive material is discharged through the valve outlet pipe, and the scraper 406 and the triangular block 407 move back and forth to ensure uniform adhesive application.

[0036] In summary, this fiber optic coating device arranges the fiber array substrate 2 sequentially near the right side of the baffle 308, then aligns its left side with the right side of the baffle 308. The drive motor 304 is then activated to rotate the bidirectional threaded rod 303, which in turn moves the moving block 305 and the limiting plate 306. The two limiting plates 306 clamp and fix the fiber array substrate 2 on both sides, and the limiting rod 307 ensures the horizontal movement of the limiting plates 306. Then, the telescopic rod 301 is opened, causing the clamping plate 302 to move to the left, thus clamping and fixing the substrate on both sides in conjunction with the baffle 308. To achieve the purpose of limiting and fixing the fiber array substrate 2, the adhesive material is temporarily stored inside the adhesive box 404 through the feeding pipe 405. Then, the electric slide rail 401 is opened to drive the slider 402 to move along the outer surface of the auxiliary rod. During the movement of the slider 402, the connecting plate 403 and the structure on it will move. During the movement, the valve discharge pipe is opened to drip the adhesive material onto the fiber array substrate 2. The scraper 406 moves back and forth to scrape the glue on the top into the fiber groove of the fiber array substrate 2. The triangular block 407 scrapes the glue off its outer surface, thereby achieving the purpose of uniform adhesive application.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An optical fiber coating device, comprising a U-shaped base (1), characterized in that: The inner bottom wall of the U-shaped base (1) is movably connected to the fiber array substrate (2), the exterior of the U-shaped base (1) is provided with an adjustment and fixing structure (3), and the interior of the U-shaped base (1) is provided with an adhesive coating structure (4). The adjusting and fixing structure (3) includes a telescopic rod (301). The telescopic rod (301) is fixedly installed at the bottom of the U-shaped seat (1). A clamping plate (302) is fixedly installed on the right side of the telescopic rod (301). A bidirectional threaded rod (303) is rotatably connected inside the U-shaped seat (1). A drive motor (304) is fixedly installed on the front of the bidirectional threaded rod (303). A moving block (305) is threadedly connected to the outer surface of the bidirectional threaded rod (303). A limiting plate (306) is fixedly installed on the top of the moving block (305). A limiting rod (307) is fixedly installed on the outer surface of the limiting plate (306). A baffle (308) is fixedly installed on the inner bottom wall of the U-shaped seat (1).

2. The optical fiber coating apparatus according to claim 1, characterized in that: The adhesive coating structure (4) includes an electric slide rail (401). The electric slide rail (401) is fixedly installed inside the U-shaped seat (1). A slider (402) is movably connected to the outer surface of the electric slide rail (401). A connecting plate (403) is fixedly installed at the bottom of the slider (402). An adhesive coating box (404) is fixedly installed inside the connecting plate (403). A material replenishing pipe (405) is fixedly installed at the top of the adhesive coating box (404). A scraper (406) is fixedly installed at the bottom of the connecting plate (403). A triangular block (407) is fixedly installed at the bottom of the scraper (406).

3. The optical fiber coating apparatus according to claim 1, characterized in that: The front of the U-shaped base (1) is provided with a control panel (5), the bottom of the U-shaped base (1) is provided with a movable groove, the top of the clamping plate (302) penetrates the bottom of the movable groove and extends into the interior of the U-shaped base (1), a rubber plate is fixedly installed on the left side of the clamping plate (302), and the top of the fiber array substrate (2) is provided with a fiber groove.

4. The optical fiber coating apparatus according to claim 1, characterized in that: The front of the bidirectional threaded rod (303) penetrates the inner wall of the U-shaped seat (1) and is fixedly connected to the output end of the drive motor (304). There are two moving blocks (305). The interior of the two moving blocks (305) is threadedly connected to the outer surface of the bidirectional threaded rod (303). A limit plate (306) is fixedly installed on the top of each moving block (305).

5. The optical fiber coating apparatus according to claim 1, characterized in that: The number of the limiting rods (307) is four. The four limiting rods (307) are located on the front and rear sides of the two limiting plates (306) respectively. The front and rear sides of the four limiting rods (307) respectively penetrate the inner front wall and inner rear wall of the U-shaped seat (1).

6. The optical fiber coating apparatus according to claim 2, characterized in that: An auxiliary rod is fixedly installed inside the U-shaped seat (1). The inside of the slider (402) is slidably connected to the outer surface of the auxiliary rod. A valve discharge pipe is fixedly installed at the bottom of the glue box (404). The bottom of the scraper (406) and the bottom of the triangular block (407) are both in contact with the top of the fiber array substrate (2).