Reusable desander sand discharging and collecting device
By designing a reusable sand removal and collection device for the sand remover and utilizing a combination of an inclined bottom plate, a filter screen, and a cleaning mechanism, the problem of easy clogging of the filter screen is solved, efficient filtration and automatic collection are achieved, and the stability and ease of use of the device are improved.
Patent Information
- Application Number
- CN202422442694.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing reusable sand removal and collection device does not have a filter cleaning function when in use, which causes sand and impurities to be easily stuck in the mesh of the filter, affecting the filtration efficiency.
A device including a base plate, a filter frame, a filter screen, a cleaning mechanism, a feed hopper, a belt conveyor and other components was designed. The base plate was tilted to facilitate the sliding of sand particles, and the filter screen was installed to achieve filtration. The threaded rod, movable frame and servo motor in the cleaning mechanism were used to realize automatic cleaning of the filter screen. The vibration motor and support structure were combined to improve the filtration efficiency and stability.
It achieves efficient cleaning of the filter, prevents clogging, extends the service life of the filter, improves filtration efficiency and device stability, and ensures the convenience of automated collection and processing.
Smart Images

Figure CN223475569U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sand collection devices, specifically a reusable sand collector sand collection device. Background Technology
[0002] Reusable sand separator collection devices are primarily used to collect sand and other impurities discharged from sand separators. Their reusability effectively reduces costs and ensures continuous, efficient operation of the sand separator, preventing sand accumulation that could affect its removal efficiency. Furthermore, their reusability aligns with environmental protection principles, reducing resource waste. They typically consist of a collection container and a filtration system. The collection container stores the discharged sand, while the filtration system separates the sand from other impurities for subsequent processing.
[0003] Based on the above, the inventors have discovered the following problem: the existing reusable sand separator and sand collection device does not have a filter screen cleaning function during use, which makes it easy for sand particles and impurities to get stuck in the mesh of the filter screen, affecting the filtration efficiency.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a reusable sand separator and sand collection device in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of this utility model is to provide a reusable sand separator sand discharge and collection device to solve the problem mentioned in the background art that the existing reusable sand separator sand discharge and collection devices do not have a filter screen cleaning function during use, which makes it easy for sand particles and impurities to get stuck in the mesh of the filter screen and affect the filtration efficiency.
[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:
[0007] A reusable sand separator and sand collection device includes a base plate with support columns installed at the four corners of the bottom end. The base plate is inclined. A filter frame is provided at the top of the base plate. A discharge port is opened on one end face of the filter frame. A filter screen is installed at the bottom inner side of the filter frame. A cleaning mechanism for cleaning the filter screen is installed on the inner side of the filter frame. A feed hopper is connected to the top of the filter frame away from the filter screen. A belt conveyor is installed at the top of the base plate. A pair of support mechanisms are installed on both sides of the filter frame. One side of the support mechanism is fixedly connected to the outer side of the base plate.
[0008] Furthermore, the cleaning mechanism includes a threaded rod, the two ends of which are rotatably connected to the inner sides of the filter frame, a movable frame is fitted on the outer side of the threaded rod, and slide rails are slidably connected to both sides of the movable frame. One side of the slide rails is fixedly connected to the inner side of the filter frame. A servo motor is installed on the other end face of the filter frame, and the output end of the servo motor is connected to one end of the threaded rod through a coupling. A cleaning scraper is installed at the bottom end of the movable frame, and the bottom end of the cleaning scraper contacts the top end of the filter screen.
[0009] The beneficial effect of adopting the above-mentioned further solution is that, through the cooperation of the threaded rod, the movable frame and the slide rail, the cleaning scraper can move smoothly on the filter screen to achieve a high-efficiency cleaning effect. The output end of the servo motor and one end of the threaded rod are connected by a coupling to realize the electric rotation of the threaded rod.
[0010] Furthermore, the support mechanism includes a first connecting plate, a first limiting plate is installed at the bottom end of the first connecting plate, a spring is installed at the bottom end of the first limiting plate, a second limiting plate is installed at the bottom end of the spring, a heightening column is installed at the bottom end of the second limiting plate, a second connecting plate is installed at the bottom end of the heightening column, and one side of the second connecting plate is fixedly connected to the outer side of the base plate.
[0011] The beneficial effect of adopting the above-mentioned further solution is that, through the cooperation of the first connecting plate, the first limiting plate, the spring, the second limiting plate, the heightening column, and the second connecting plate, elastic support can be provided for the filter frame.
[0012] Furthermore, support frames are installed on both sides of the feed hopper, and the bottom end of the support frame is fixedly connected to the top end of the filter frame.
[0013] The beneficial effect of adopting the above-mentioned further solution is that by installing support frames on both sides of the feed hopper, a stable support is provided for the feed hopper, ensuring that the feed hopper will not shake or tilt when receiving materials, thus guaranteeing the stability of the feeding.
[0014] Furthermore, vibration motors are installed on both sides of the filter frame.
[0015] The beneficial effect of adopting the above-mentioned further solution is that by installing vibration motors on both sides of the filter frame, the filter frame vibrates, which helps impurities such as sand particles to pass through the filter screen quickly, improves filtration efficiency, and prevents impurities from accumulating.
[0016] Furthermore, a support base is installed at the bottom end of the support column, and the bottom end of the support base is provided with anti-slip texture.
[0017] The beneficial effect of adopting the above-mentioned further solution is that by installing a support base at the bottom of the support column, the contact area between the device and the ground is increased, thereby improving the stability of the device.
[0018] Furthermore, a control panel is installed on one side of the base plate, and the control panel is electrically connected to the belt conveyor, the vibrating motor and the servo motor via wires.
[0019] The advantage of adopting the above-mentioned further solution is that the control panel installed on one side of the base plate enables the equipment to be controlled, increasing the ease of use of the product.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This reusable sand separator and sand collection device, with its inclined base plate, facilitates the natural sliding of sand and other impurities under gravity, improving collection and conveying efficiency. A filter screen is installed at the bottom inner side of the filter frame for sand filtration. A cleaning mechanism for cleaning the filter screen is installed inside the filter frame, ensuring its filtration effect, preventing clogging, extending its service life, and facilitating reuse. A feed hopper is connected to the top of the filter frame, away from the filter screen, for easy receipt of material discharged from the sand separator. A belt conveyor transports the filtered sand to a designated location for collection, achieving automated collection and processing. The cooperation of the threaded rod, movable frame, and slide rail allows the cleaning scraper to move smoothly on the filter screen, achieving efficient cleaning. The output of the servo motor and... One end of the threaded rod is connected via a coupling to enable electric rotation. The first connecting plate, first limiting disc, spring, second limiting disc, heightening column, and second connecting plate work together to provide elastic support for the filter frame. Support frames are installed on both sides of the feed hopper to provide stable support, ensuring the hopper does not shake or tilt when receiving materials, thus guaranteeing feeding stability. Vibration motors are installed on both sides of the filter frame to generate vibration, facilitating the rapid passage of sand and other impurities through the filter screen, improving filtration efficiency and preventing impurity accumulation. A support base is installed at the bottom of the support column, increasing the contact area between the device and the ground, improving stability. A control panel is installed on one side of the base plate, enabling equipment control and increasing ease of use. This invention effectively cleans the filter screen, preventing sand and impurities from getting stuck in the mesh, and has high practical value. Attached Figure Description
[0021] Figure 1 This is one of the three-dimensional structural schematic diagrams disclosed in the embodiments of this utility model;
[0022] Figure 2 This is the second three-dimensional structural schematic diagram disclosed in the embodiment of this utility model;
[0023] Figure 3 This is a front view of an embodiment of the present utility model;
[0024] Figure 4The embodiments disclosed herein Figure 1 Enlarged schematic diagram of structure A in the middle;
[0025] Figure 5 The embodiments disclosed herein Figure 2 A magnified schematic diagram of the B-structure.
[0026] In the diagram: 100, base plate; 101, support column; 102, support base; 103, filter frame; 10301, waste discharge port; 104, support mechanism; 10401, first connecting plate; 10402, first limiting plate; 10403, spring; 10404, second limiting plate; 10405, heightening column; 10406, second connecting plate; 105, vibration motor; 106, filter screen; 107, cleaning mechanism; 10701, threaded rod; 10702, movable frame; 10703, cleaning scraper; 10704, servo motor; 10705, slide rail; 108, feed hopper; 109, support frame; 110, belt conveyor; 111, control panel. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-Figure 5This utility model provides a technical solution: a reusable sand collector and sand discharge collection device, including a base plate 100, with support columns 101 installed at the four corners of the bottom end of the base plate 100. The base plate 100 is inclined. A filter frame 103 is provided at the top of the base plate 100. A discharge port 10301 is opened on one end face of the filter frame 103. A filter screen 106 is installed at the bottom inner side of the filter frame 103. A cleaning mechanism 107 for cleaning the filter screen 106 is installed on the inner side of the filter frame 103. A feed hopper 108 is connected to the top of the filter frame 103 away from the filter screen 106. A belt conveyor 110 is installed at the top of the base plate 100. A pair of support mechanisms 104 are installed on both sides of the filter frame 103. One side of the support mechanism 104 and the outer side of the base plate 100 are connected. The fixed connection, with the base plate 100 inclined, facilitates the natural sliding of sand and other impurities under gravity, improving collection and conveying efficiency. A filter screen 106 is installed on the inner bottom of the filter frame 103 to filter sand. A cleaning mechanism 107 is installed on the inner side of the filter frame 103 to clean the filter screen 106, ensuring the filtration effect of the filter screen 106, preventing clogging, extending the service life of the filter screen 106, and facilitating the reuse of the filter screen 106. A feed hopper 108 is connected to the top of the filter frame 103 away from the filter screen 106 to receive the material discharged from the sand separator. The belt conveyor 110 can transport the filtered sand to a designated location for collection, realizing automated collection and processing.
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-Figure 5The cleaning mechanism 107 includes a threaded rod 10701, with both ends of the threaded rod 10701 rotatably connected to the inner sides of the filter frame 103. A movable frame 10702 is fitted onto the outer side of the threaded rod 10701. Slide rails 10705 are slidably connected to both sides of the movable frame 10702. One side of the slide rails 10705 is fixedly connected to the inner side of the filter frame 103. A servo motor 10704 is mounted on the other end of the filter frame 103. The output end of the servo motor 10704 is connected to one end of the threaded rod 10701 via a coupling. A cleaning scraper 10703 is mounted on the bottom end of the movable frame 10702, and the bottom end of the cleaning scraper 10703 contacts the top end of the filter screen 106. The support mechanism 104 includes a first connecting plate 10401, with a first limiting plate 10402 mounted on the bottom end of the first connecting plate 10401. A spring 10403 is mounted on the bottom end of the first limiting plate 10402. A second limiting plate 10404 is installed at the bottom end of the spring 10403. An ascending column 10405 is installed at the bottom end of the second limiting plate 10404. A second connecting plate 10406 is installed at the bottom end of the ascending column 10405. One side of the second connecting plate 10406 is fixedly connected to the outer side of the base plate 100. Through the cooperation of the threaded rod 10701, the movable frame 10702, and the slide rail 10705, the cleaning scraper 10703 can move smoothly in the filter. The filter 106 moves on the screen to achieve efficient cleaning. The output end of the servo motor 10704 and one end of the threaded rod 10701 are connected by a coupling to achieve electric rotation of the threaded rod 10701. Through the cooperation of the first connecting plate 10401, the first limiting plate 10402, the spring 10403, the second limiting plate 10404, the raising column 10405, and the second connecting plate 10406, elastic support can be provided for the filter frame 103.
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figure 1-Figure 5Support frames 109 are installed on both sides of the feed hopper 108. The bottom of the support frame 109 is fixedly connected to the top of the filter frame 103. Vibration motors 105 are installed on both sides of the filter frame 103. A support base 102 is installed at the bottom of the support column 101. The bottom of the support base 102 is provided with anti-slip texture. A control panel 111 is installed on one side of the base plate 100. The control panel 111 is electrically connected to the belt conveyor 110, the vibration motor 105, and the servo motor 10704 through wires. The feed hopper 108 is supported by support frames 109 on both sides. 108 provides stable support to ensure that the feed hopper 108 will not shake or tilt when receiving materials, thus ensuring the stability of the feed. Vibration motors 105 are installed on both sides of the filter frame 103 to make the filter frame 103 vibrate, which helps impurities such as sand particles to pass through the filter screen 106 quickly, improving filtration efficiency and preventing impurity accumulation. A support base 102 is installed at the bottom of the support column 101, which increases the contact area between the device and the ground and improves the stability of the device. A control panel 111 is installed on one side of the base plate 100 to make the equipment controllable and increase the ease of use of the product.
[0033] Specifically, the working principle of this reusable sand separator and sand collection device is as follows: During use, the inclined base plate 100 facilitates the natural sliding of sand and other impurities under gravity, improving collection and conveying efficiency. A filter screen 106 is installed at the bottom inner side of the filter frame 103 to filter sand particles. A cleaning mechanism 107 is installed inside the filter frame 103 to clean the filter screen 106, ensuring its filtration effect, preventing clogging, extending its service life, and facilitating filter cleaning. The filter element 106 is reusable. A feed hopper 108 is connected to the top of the filter frame 103, away from the filter screen 106, to facilitate the receipt of material discharged from the sand separator. A belt conveyor 110 transports the filtered sand particles to a designated location for collection, achieving automated collection and processing. The cooperation of the threaded rod 10701, movable frame 10702, and slide rail 10705 allows the cleaning scraper 10703 to move smoothly on the filter screen 106, achieving efficient cleaning. The output of the servo motor 10704 and the threaded rod 1070... One end of the filter frame 103 is connected via a coupling, enabling the threaded rod 10701 to rotate electrically. Through the cooperation of the first connecting plate 10401, the first limiting plate 10402, the spring 10403, the second limiting plate 10404, the raising column 10405, and the second connecting plate 10406, elastic support is provided for the filter frame 103. Support frames 109 are installed on both sides of the feed hopper 108, providing stable support and ensuring that the feed hopper 108 does not shake or tilt when receiving materials, thus guaranteeing the stability of the feeding process. The filter frame 103... Vibration motors 105 are installed on both sides to make the filter frame 103 vibrate, which helps impurities such as sand to pass through the filter screen 106 quickly, improves filtration efficiency, and prevents impurities from accumulating. A support base 102 is installed at the bottom of the support column 101, which increases the contact area between the device and the ground and improves the stability of the device. A control panel 111 is installed on one side of the base plate 100 to make the equipment controllable and increase the convenience of product use. This utility model can effectively realize the filter screen cleaning function and prevent sand and impurities from getting stuck in the mesh of the filter screen, which has high practical value.
Claims
1. A reusable sand separator and sand collection device, characterized in that, The system includes a base plate (100), with support columns (101) installed at the four corners of the bottom end of the base plate (100). The base plate (100) is inclined. A filter frame (103) is provided at the top of the base plate (100). A discharge port (10301) is provided on one end face of the filter frame (103). A filter screen (106) is installed at the bottom inner side of the filter frame (103). A cleaning mechanism (107) for cleaning the filter screen (106) is installed on the inner side of the filter frame (103). A feed hopper (108) is connected to the top of the filter frame (103) away from the filter screen (106). A belt conveyor (110) is installed at the top of the base plate (100). A pair of support mechanisms (104) are installed on both sides of the filter frame (103). One side of the support mechanism (104) is fixedly connected to the outer side of the base plate (100).
2. The reusable sand collector and sand collection device according to claim 1, characterized in that, The cleaning mechanism (107) includes a threaded rod (10701), the two ends of which are rotatably connected to the inner sides of the filter frame (103), and a movable frame (10702) is fitted on the outer side of the threaded rod (10701). Slide rails (10705) are slidably connected to both sides of the movable frame (10702). One side of the slide rails (10705) is fixedly connected to the inner side of the filter frame (103). A servo motor (10704) is installed on the other end face of the filter frame (103). The output end of the servo motor (10704) is connected to one end of the threaded rod (10701) through a coupling. A cleaning scraper (10703) is installed at the bottom end of the movable frame (10702). The bottom end of the cleaning scraper (10703) is in contact with the top end of the filter screen (106).
3. The reusable sand collector and sand collection device according to claim 1, characterized in that, The support mechanism (104) includes a first connecting plate (10401), a first limiting plate (10402) is installed at the bottom end of the first connecting plate (10401), a spring (10403) is installed at the bottom end of the first limiting plate (10402), a second limiting plate (10404) is installed at the bottom end of the spring (10403), a heightening column (10405) is installed at the bottom end of the second limiting plate (10404), a second connecting plate (10406) is installed at the bottom end of the heightening column (10405), and one side of the second connecting plate (10406) is fixedly connected to the outside of the base plate (100).
4. The reusable sand collector and sand collection device according to claim 1, characterized in that, Both sides of the feed hopper (108) are equipped with support frames (109), and the bottom end of the support frame (109) is fixedly connected to the top end of the filter frame (103).
5. A reusable sand collector and sand discharging device according to claim 1, characterized in that, Vibration motors (105) are installed on both sides of the filter frame (103).
6. A reusable sand collector and sand discharging device according to claim 1, characterized in that, The bottom end of the support column (101) is equipped with a support base (102), and the bottom end of the support base (102) is provided with anti-slip texture.
7. A reusable sand collector and sand discharging device according to claim 1, characterized in that, A control panel (111) is installed on one side of the base plate (100). The control panel (111) is electrically connected to the belt conveyor (110), the vibrating motor (105), and the servo motor (10704) via wires.