Automatic collecting device for non-woven fabric cutting waste

By designing an automatic collection device and utilizing the drive assembly and limit block structure, the automatic collection and dumping of non-woven fabric cutting waste can be achieved, solving the problem of manual bagging and improving work efficiency and waste recycling efficiency.

CN223475814UActive Publication Date: 2025-10-28WENZHOU HENDERSON PACKING CO LTD
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Patent Information

Application Number
CN202422847607.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-28
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing non-woven fabric cutting devices require manual bagging and packaging after collecting waste, resulting in low work efficiency and inability to fully utilize the recycling value of the waste.

Method used

An automatic collection device for non-woven fabric cutting waste is designed. The drive component is used to suck the waste into the collection box through the suction head. The guide frame at the bottom of the collection box cooperates with the limit block to tilt and roll it into the packaging bag to achieve automatic collection.

Benefits of technology

It improves the waste collection efficiency, reduces manual operations, improves production efficiency, and enhances the recycling value of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic collecting device for non-woven fabric cutting waste, which belongs to the technical field of waste cloth collection, comprises a collecting box and a fixing plate, and is characterized in that the outer end of the collecting box is rotatably connected with a box cover, the outer end of the fixing plate is fixedly connected with a fixing frame, and a driving component is arranged at the top end of the fixing frame; two symmetrically-distributed rotating assemblies are arranged at the bottom end of the material collecting box, a limiting assembly is arranged at the outer end of the material collecting box, two symmetrically-distributed sliding rails are fixedly connected to the top end of a fixing plate, scattered cloth leftovers can be sucked into a front guide cover through a suction head under driving of a driving assembly, and then the cloth can fall into the material collecting box to be collected. The two guide frames are installed at the bottom of the material collecting box, limiting columns on the guide frames are matched with limiting blocks on the installation frame, after the front end of the material collecting box is sleeved with a bag, the material collecting box can obliquely roll forwards, waste collected in the material collecting box can be poured into the bag to be collected, and therefore the collecting efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste fabric collection technology, and more specifically, to an automatic collection device for non-woven fabric cutting waste. Background Technology

[0002] An automatic waste collection device for nonwoven fabric cutting is used to collect waste and debris generated during the cutting process of nonwoven fabrics. Cutting is a common step in nonwoven fabric processing, producing a lot of debris and waste. The automatic collection device reduces the time spent manually cleaning up waste, making the production process more efficient. Workers no longer need to spend time and energy cleaning up waste, allowing them to focus on other production tasks, thus improving production efficiency, reducing waste, and improving the working environment.

[0003] Chinese Patent Publication No. CN216655728U discloses a waste collection device for chemical fiber fabrics. In use, the motor is started to drive the first gear and the second gear to rotate. The rotation of the second gear drives the second suction pipe and the second suction bucket to rotate. Then, the fan is started, and the waste on the ground can be sucked into the collection box through the first suction pipe and the second suction bucket. The rotating second suction pipe can vacuum from all directions. After the waste is sucked into the collection box, the water pump can be started to draw water from the water tank through the third water pipe and the second water pipe to the nozzle. Then, the nozzle is used to reduce dust in the waste inside the collection box. The collected waste can be taken out by opening the box door. By setting a limiting block on the outer surface of the second suction pipe, the second suction bucket can be prevented from displacing inside the first suction pipe.

[0004] Non-woven fabric waste has significant recycling value. Currently, factories collect and sell the waste generated during production. The suction head of the device in the above solution is fixed, making it inconvenient to pick up the fabric waste. In addition, the collected fabric needs to be bagged and packaged for sale. The device in the above solution requires manual removal of the waste from the collection box, which is not conducive to improving work efficiency.

[0005] Therefore, it is necessary to provide an automatic collection device for non-woven fabric cutting waste to solve the above problems. Utility Model Content

[0006] This utility model provides an automatic collection device for non-woven fabric cutting waste, which can improve the work efficiency of related technologies where the collected fabric needs to be bagged and packaged for sale, and manual removal of the waste from the collection box is required.

[0007] This application provides an automatic collection device for non-woven fabric cutting waste, including a collection box and a fixing plate. The outer end of the collection box is rotatably connected to a box cover, and the outer end of the fixing plate is fixedly connected to a fixing frame. A driving component is provided at the top of the fixing frame, and two symmetrically distributed rotating components are provided at the bottom of the collection box. A limit component is provided at the outer end of the collection box, and two symmetrically distributed slide rails are fixedly connected at the top of the fixing plate. The rotating component includes a mounting frame, and multiple sliders are fixedly connected at the bottom of the mounting frame. The sliders are slidably connected to the slide rails.

[0008] The technical solutions described in this application embodiment have at least the following technical effects:

[0009] In this solution, the suction head is connected to the drive assembly via a hose. Driven by the drive assembly, the suction head sucks the loose fabric scraps into the front guide cover. The fabric then falls into the collection bin for collection. Two guide frames are installed at the bottom of the collection bin. The limiting posts on the guide frames cooperate with the limiting blocks on the mounting frame. After a bag is placed over the front of the collection bin, the collection bin can be tilted and rolled forward, allowing the waste collected inside the collection bin to be poured into the bag for collection, thereby improving collection efficiency.

[0010] In some embodiments, the drive assembly includes a motor and a front cover. An outer protective cover is fixedly connected to the outer end of the front cover. The front cover is in communication with the interior of the outer protective cover. The front cover is fixedly mounted on the top of the mounting bracket. The motor is fixedly mounted on the outer end of the outer protective cover. The output end of the motor extends through the outer protective cover into the interior, and a fan blade is keyed to the output end of the motor.

[0011] In some embodiments, an air outlet is provided at the outer end of the outer protective cover, and an inlet and an outlet are respectively provided at the outer end of the front guide cover. A flexible tube is fixedly connected to the outer end of the inlet, and a suction head is fixedly connected to one end of the flexible tube.

[0012] In some embodiments, the outer end of the box cover has a through hole, the discharge port abuts against the through hole at the outer end of the box cover, the discharge port is connected to the inside of the collection box, and the suction head is connected to the inside of the front guide cover through a hose and a feed port.

[0013] In some embodiments, the limiting assembly includes a crossbar and two fixed rods. The crossbar is fixedly installed between two mounting brackets, and hooks are rotatably connected to both ends of the crossbar. The two fixed rods are fixedly installed on the outer end of the collection box, and the hooks are adapted to the fixed rods.

[0014] In some embodiments, the rotating assembly further includes a guide frame, which is fixedly installed at the bottom of the collection box. The bottom of the guide frame is provided with a guide groove, and a plurality of limiting posts are fixedly installed inside the guide groove.

[0015] In some embodiments, a limiting block is fixedly installed at the top of the mounting frame, and a plurality of limiting grooves adapted to the limiting posts are opened at the outer end of the limiting block. The collection box is tilted forward on the limiting block by a guide frame. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the drive component structure of this utility model;

[0019] Figure 3 It is a schematic diagram of the local structure of the utility model;

[0020] Figure 4 This is a partially enlarged structural schematic diagram of the present invention;

[0021] Figure 5 This is a schematic diagram of the guide rod structure of this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Material collection bin;

[0024] 2. Box lid;

[0025] 3. Fixture;

[0026] 4. Drive assembly; 41. Motor; 42. Fan blades; 43. Outer cover; 44. Air outlet; 45. Front guide cover; 46. Discharge port; 47. Feed port;

[0027] 5. Hose;

[0028] 6. Suction head;

[0029] 7. Fixing plate;

[0030] 8. Slide rail;

[0031] 9. Rotating assembly; 91. Mounting bracket; 92. Slider; 93. Limiting block; 94. Limiting groove; 95. Guide frame; 96. Limiting post;

[0032] 10. Limiting component; 101. Crossbar; 102. Hook; 103. Fixing rod. Detailed Implementation

[0033] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0034] Based on this, it is possible to improve the relevant technology where the collected fabric needs to be bagged and packaged for sale. If the waste needs to be manually removed from the collection bin, it will not improve work efficiency.

[0035] Please see Figures 1-5 An automatic collection device for non-woven fabric cutting waste includes a collection box 1 and a fixing plate 7. A box cover 2 is rotatably connected to the outer end of the collection box 1. A fixing frame 3 is fixedly connected to the outer end of the fixing plate 7. A driving component 4 is provided at the top of the fixing frame 3. Two symmetrically distributed rotating components 9 are provided at the bottom of the collection box 1. A limit component 10 is provided at the outer end of the collection box 1. Two symmetrically distributed slide rails 8 are fixedly connected to the top of the fixing plate 7. The rotating component 9 includes a mounting frame 91. Multiple sliders 92 are fixedly connected to the bottom of the mounting frame 91. The sliders 92 are slidably connected to the slide rails 8.

[0036] Non-woven fabric waste has significant recycling value. Currently, factories collect and sell the waste generated during production. The device in this solution is mainly used to collect and process waste generated during the processing of non-woven fabrics or other fabrics. A fixing frame 3 is fixed to the outer end of the fixing plate 7, and a drive assembly 4 is installed on the top of the fixing frame 3. The drive assembly 4 is mainly used to provide suction. A hose 5 is connected to the outer end of the feed inlet 47. The hose 5 can be customized in length according to requirements. The other end of the hose 5 is connected to a suction head 6. The suction head 6 can be held by hand or fixed at the end of the production line to automatically pick up the waste. Two slide rails 8 are fixed to the top of the fixing plate 7. The unit is equipped with a rotating component 9, and a collection box 1 is installed on top of the rotating component 9. The collection box 1 is located directly below the drive component 4. A cover 2 is rotatably connected to the outer end of the collection box 1, which can close the collection box 1. The drive component 4 drives the suction head 6 to suck the fabric into the front guide cover 45, and then the fabric will fall into the collection box 1 for collection. Two guide frames 95 are installed at the bottom of the collection box 1. The limiting post 96 on the guide frame 95 cooperates with the limiting block 93 on the mounting frame 91. After the front end of the collection box 1 is covered with a bag, the collection box 1 can be tilted and rolled forward, so that the waste collected inside the collection box 1 can be poured into the bag for collection, thereby improving the collection efficiency.

[0037] Optionally, in some embodiments, please refer to Figure 2The drive assembly 4 includes a motor 41 and a front guide cover 45. An outer cover 43 is fixedly connected to the outer end of the front guide cover 45. The front guide cover 45 and the inner part of the outer cover 43 are connected. The front guide cover 45 is fixedly installed on the top of the mounting bracket 3. The motor 41 is fixedly installed on the outer end of the outer cover 43. The output end of the motor 41 extends through the outer cover 43 into the interior, and a fan blade 42 is keyed to the output end of the motor 41.

[0038] An air outlet 44 is provided at the outer end of the outer cover 43, and an inlet 47 and an outlet 46 are provided at the outer end of the front guide cover 45 respectively. A hose 5 is fixedly connected to the outer end of the inlet 47, and a suction head 6 is fixedly connected to one end of the hose 5.

[0039] The outer end of the box cover 2 has a through hole, the discharge port 46 abuts against the through hole at the outer end of the box cover 2, the discharge port 46 is connected to the inside of the collection box 1, and the suction head 6 is connected to the inside of the front guide cover 45 through the hose 5 and the feed port 47.

[0040] The drive assembly 4 in this solution is mainly used to provide suction. The front guide cover 45 is fixedly installed on the fixing frame 3. An inlet 47 is provided on the outside of the front guide cover 45, which is connected to the hose 5. An outlet 46 is provided at the bottom of the front guide cover 45, which abuts against the box cover 2. The box cover 2 has a through hole, so that the front guide cover 45 can communicate with the inside of the collection box 1 through the outlet 46. It is worth mentioning that the box cover 2 has a through hole, and the outlet 46 abuts against the through hole. When the collection box 1 moves the box cover 2, the outlet 46 will not obstruct the box cover 2. An outer protective cover 43 is fixed at the outer end of the front guide cover 45. The inside of the outer protective cover 43 is provided with The fan blade 42 is placed on the outside of the outer cover 43, and the air outlet 44 is provided on the outside of the outer cover 43. The air outlet 44 is mainly used for air discharge. When the fan blade 42 rotates, the side discharges air outward through the air outlet 44, and a negative pressure suction force is generated in front of it. The motor 41 is fixed at the outer end of the outer cover 43. The output end of the motor 41 extends into the interior of the outer cover 43 and is keyed to the fan blade 42. The motor 41 is mainly used to drive the fan blade 42 to rotate. When the fan blade 42 rotates, the waste material will be sucked into the front guide cover 45 through the hose 5 and the suction head 6. Then, due to the weight of the fabric itself, it will fall down, pass through the discharge port 46 and enter the collection box 1, thereby achieving the purpose of automatically sucking up the fabric.

[0041] Optionally, in some embodiments, please refer to Figure 4 The limiting component 10 includes a crossbar 101 and two fixed rods 103. The crossbar 101 is fixedly installed between two mounting brackets 91. Both ends of the crossbar 101 are rotatably connected to hooks 102. The two fixed rods 103 are fixedly installed on the outer end of the collection box 1. The hooks 102 are adapted to the fixed rods 103.

[0042] In this design, the limiting component 10 is installed on the mounting bracket 91, and the crossbar 101 is horizontally installed between the two mounting brackets 91. Hooks 102 are rotatably installed on both ends of the crossbar 101, and two fixing rods 103 are fixed to the outer end of the collection box 1. The hook head of the hook 102 matches the fixing rod 103, and the hook 102 can hook the fixing rod 103. Through the cooperation of the hook 102 and the fixing rod 103, the collection box 1 will not roll on its own, thus locking the collection box 1.

[0043] Optionally, in some embodiments, please refer to Figures 3-5 The rotating assembly 9 also includes a guide frame 95, which is fixedly installed at the bottom of the collection box 1. A guide groove is provided at the bottom of the guide frame 95, and multiple limit posts 96 are fixedly installed inside the guide groove.

[0044] The top of the mounting bracket 91 is fixedly installed with a limiting block 93. The outer end of the limiting block 93 is provided with multiple limiting grooves 94 that are adapted to the limiting post 96. The collection box 1 is tilted forward on the limiting block 93 through the guide frame 95.

[0045] In this design, two sliders 92 are fixed to the bottom of the mounting frame 91, and the slide rail 8 is fixed to the fixing plate 7. The sliders 92 and the slide rail 8 are slidably connected, so the collection box 1 can slide outward through the cooperation of the sliders 92 and the slide rail 8, so that it will not be blocked by the drive assembly 4 and the fixing frame 3 when dumping waste. A limiting block 93 is fixed to the top of the mounting frame 91. The limiting block 93 has multiple limiting grooves 94 that are evenly distributed. The front end of the collection box 1 is inclined. The guide frame 95 is fixed to the bottom of the collection box 1 and extends to the inclined front of the collection box 1. The outer end of the guide frame 95 is curved. A guide groove is provided at the bottom of the guide frame 95. The width of the guide groove matches the width of the limiting block 93, so that the guide frame 95 can be tightly locked on the limiting groove 94. At the same time, multiple limiting posts 96 are fixed inside the guide groove of the guide frame 95. The limiting posts 96 match the limiting groove 94 and can be locked inside the limiting groove 94. This can prevent the material box 1 from driving the guide frame 95 to slide on the limiting block 93. The positions of the multiple limiting posts 96 and the multiple limiting grooves 94 correspond one-to-one. When the material box 1 tilts and rolls forward, each limiting post 96 can be locked on the limiting groove 94, thereby increasing the stability of the material box 1 when it rolls.

[0046] When it is necessary to remove the waste collected in the collection box 1, the collection box 1 is first slid on the slide rail 8 by the slider 92 fixed at the bottom of the mounting bracket 91, and the collection box 1 and the rotating component 9 are pulled out. Then the box cover 2 is rotated open, and the packaging bag can be put on the front inclined opening of the collection box 1. Then the two hooks 102 can be opened from the fixed rod 103 so that they will no longer pull the collection box 1. At this time, the collection box 1 can be tilted and rolled forward, so that the waste inside the collection box 1 can be poured into the bag. Compared with the traditional manual collection, it can increase the convenience of collection.

[0047] Working principle: The collection box 1 is located directly below the drive assembly 4. The front guide cover 45 is fixedly installed on the fixed frame 3. The feed port 47 is provided on the outside of the front guide cover 45. The motor 41 is mainly used to drive the fan blade 42 to rotate. When the fan blade 42 rotates, the waste will be sucked into the front guide cover 45 through the hose 5 and the suction head 6. Then, the fabric will fall down by its own weight, pass through the discharge port 46 and enter the collection box 1. When it is necessary to remove the waste collected in the collection box 1, the collection box 1 needs to be slid on the slide rail 8 by the slider 92 fixed at the bottom of the mounting frame 91 to pull out the collection box 1 and the rotating assembly 9. Then, the box cover 2 needs to be rotated open. At this time, the packaging bag can be put on the inclined opening at the front of the collection box 1. Then, the two hooks 102 can be opened from the fixed rod 103. Then, the collection box 1 is tilted and rolled forward, so that the waste inside the collection box 1 can be poured into the bag.

Claims

1. An automatic collection device for non-woven fabric cutting waste, comprising a collection box (1) and a fixing plate (7), characterized in that: The outer end of the collection box (1) is rotatably connected to a box cover (2), the outer end of the fixing plate (7) is fixedly connected to a fixing frame (3), the top of the fixing frame (3) is provided with a driving component (4), the bottom end of the collection box (1) is provided with two symmetrically distributed rotating components (9), the outer end of the collection box (1) is provided with a limit component (10), and the top of the fixing plate (7) is fixedly connected with two symmetrically distributed slide rails (8). The rotating assembly (9) includes a mounting bracket (91), and a plurality of sliders (92) are fixedly connected to the bottom end of the mounting bracket (91). The sliders (92) are slidably connected to the slide rail (8).

2. The automatic collection device for nonwoven fabric cutting waste according to claim 1, characterized in that: The drive assembly (4) includes a motor (41) and a front cover (45). An outer cover (43) is fixedly connected to the outer end of the front cover (45). The front cover (45) is connected to the interior of the outer cover (43). The front cover (45) is fixedly installed on the top of the mounting bracket (3). The motor (41) is fixedly installed on the outer end of the outer cover (43). The output end of the motor (41) extends through the outer cover (43) into the interior, and a fan blade (42) is keyed to the output end of the motor (41).

3. The automatic collection device for nonwoven fabric cutting waste according to claim 2, characterized in that: The outer cover (43) is provided with an air outlet (44) at its outer end, and the front guide cover (45) is provided with an inlet (47) and an outlet (46) at its outer end. A flexible hose (5) is fixedly connected to the outer end of the inlet (47), and a suction head (6) is fixedly connected to one end of the flexible hose (5).

4. The automatic collection device for nonwoven fabric cutting waste according to claim 3, characterized in that: The outer end of the box cover (2) has a through hole, the discharge port (46) abuts against the through hole at the outer end of the box cover (2), the discharge port (46) is connected to the inside of the collection box (1), and the suction head (6) is connected to the inside of the front guide cover (45) through the hose (5) and the feed port (47).

5. The automatic collection device for nonwoven fabric cutting waste according to claim 1, characterized in that: The limiting component (10) includes a crossbar (101) and two fixed rods (103). The crossbar (101) is fixedly installed between two mounting brackets (91). Both ends of the crossbar (101) are rotatably connected to hooks (102). The two fixed rods (103) are fixedly installed on the outer end of the collection box (1). The hooks (102) are adapted to the fixed rods (103).

6. The automatic collection device for nonwoven fabric cutting waste according to claim 1, characterized in that: The rotating assembly (9) also includes a guide frame (95), which is fixedly installed at the bottom of the collection box (1). A guide groove is provided at the bottom of the guide frame (95), and multiple limiting posts (96) are fixedly installed inside the guide groove.

7. The automatic collection device for nonwoven fabric cutting waste according to claim 6, characterized in that: The mounting bracket (91) has a limiting block (93) fixedly installed at its top. The limiting block (93) has multiple limiting grooves (94) at its outer end that are adapted to the limiting post (96). The collection box (1) is tilted forward on the limiting block (93) via the guide frame (95).

Citation Information

Patent Citations

  • Waste collecting device for chemical fabric

    CN216655728U