Barrel surface decontamination device
By designing a fully automated rotating and lifting unit, the problem of traditional barrel cleaning devices requiring manual adjustment and frequent replacement of cleaning heads has been solved, achieving efficient and automatic cleaning of the barrel surface.
Patent Information
- Application Number
- CN202422897989.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Traditional barrel decontamination devices require manual adjustment of the wiping position, which reduces the degree of automation and is time-consuming and labor-intensive. In addition, the decontamination head needs to be replaced frequently, affecting the wiping effect and operating efficiency.
A fully automatic cleaning device comprising a rotating unit, a lifting unit, and a storage unit was designed. The rotating unit drives the barrel to rotate, and the lifting unit and storage unit combine to achieve automated cleaning head replacement, simplifying the operation process.
It achieves fully automatic cleaning of the barrel surface, improving cleaning efficiency and ease of operation, reducing manual intervention, and ensuring thorough cleaning of each area.
Smart Images

Figure CN223475857U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a device for cleaning the surface of a barrel, belonging to the technical field of cleaning by using a rotating component to move on the surface (B08B1 / 32). Background Technology
[0002] With continuous social development and technological progress, mechanized, automated, and standardized production has gradually become a trend, replacing traditional manual labor and injecting new impetus into the sustainable development of enterprises. However, while traditional barrel cleaning devices currently have automatic wiping functions, the wiping position still requires manual adjustment. This manual adjustment not only increases the complexity of operation but also significantly reduces the degree of automation in cleaning. Operators must constantly adjust the wiping position to ensure that all areas of the barrel are wiped, which is not only time-consuming and labor-intensive but also prone to inaccurate adjustments, resulting in insufficient wiping effect. In addition, the cleaning head used for wiping must be replaced frequently, otherwise, the wiping effect will also be insufficient, and current traditional cleaning devices still require manual replacement of the cleaning head, wasting operation time.
[0003] Therefore, there is an urgent need for a fully automated device for cleaning the surface of barrels that requires no manual intervention. Utility Model Content
[0004] The technical problem to be solved by this utility model is: how to automatically remove dirt from the surface of the barrel.
[0005] The technical solution proposed by this utility model to solve the above-mentioned technical problems is: a barrel surface cleaning device, including a base, a rotating unit and a portal frame mounted on the base, a storage unit fixed on the top edge of the portal frame; a vertical ball screw, a vertical guide rail, a first motor and a cleaning unit are installed on any side edge of the portal frame, a nut that cooperates with the vertical ball screw is fixed on the cleaning unit, and the first motor drives the vertical ball screw to rotate and drives the cleaning unit to rise and fall on the vertical guide rail;
[0006] The rotating unit includes a second motor mounted on the base, an internal gear slewing bearing, a chassis, and a lifting plate. The inner ring of the internal gear slewing bearing is meshed with a gear, and the inner ring of the internal gear slewing bearing is fixed to the bottom of the chassis. The second motor drives the gear to rotate, thereby driving the chassis to rotate. A power roller conveyor and a hydraulic rod are mounted on the top of the chassis. The telescopic end of the hydraulic rod is fixed to the bottom of the lifting plate. The top of the lifting plate is provided with multiple grooves, and multiple rollers of the power roller conveyor are respectively embedded in the multiple grooves.
[0007] The storage unit consists of a third motor and a storage disk. The output shaft of the third motor is fixed in the shaft hole on the storage disk and drives the storage disk to rotate. The circumferential surface of the storage disk is provided with multiple receiving slots, and each of the multiple receiving slots stores a cleaning head.
[0008] The cleaning unit includes a lifting plate, and a vertical ball screw passes through the interior of the lifting plate; a fourth motor and grippers are mounted on the lifting plate, and the fourth motor drives the grippers to move horizontally.
[0009] Furthermore, a U-shaped limiting strip is fixed on the power roller conveyor.
[0010] Furthermore, multiple lifting guide rods are vertically mounted on the top of the chassis, and these multiple lifting guide rods pass through the lifting plate.
[0011] Furthermore, the output end of the fourth motor is connected to a convex slider, and the convex opening of the convex slider is connected to the gripper.
[0012] Furthermore, the head of the cleaning head is inserted into the receiving groove, and the tail of the cleaning head extends out of the receiving groove.
[0013] Furthermore, a channel steel is fixed between the two side frames of the portal frame, and the channel steel has a notch.
[0014] The beneficial effects of this invention are as follows: Because a rotating unit is installed on the base, the rotating unit drives the barrel to rotate continuously during cleaning of the barrel surface. Combined with the liftable cleaning unit, this ensures that every area of the barrel surface is cleaned. When it is necessary to replace the cleaning head, the cleaning unit simply rises above the channel steel and releases the grippers. The old cleaning head is then conveyed and recovered through the channel steel. The grippers then rise to the storage tray to pick up the new cleaning head, thus completing the replacement. This design not only improves cleaning efficiency but also greatly simplifies maintenance operations. Attached Figure Description
[0015] The surface cleaning device for the barrel of this utility model will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a schematic diagram of the overall structure of the surface cleaning device for the barrel in the embodiment.
[0017] Figure 2 This is a schematic diagram of the disassembled structure of the rotating unit of the surface cleaning device for the barrel in the embodiment.
[0018] Figure 3 This is a schematic diagram of the overall structure of the rotating unit of the surface cleaning device for the barrel in this embodiment.
[0019] Figure 4This is a schematic cross-sectional view of the rotating unit of the surface cleaning device for the barrel in this embodiment.
[0020] Figure 5 This is a schematic diagram of the storage disk structure of the surface cleaning device for the barrel in the embodiment.
[0021] Figure 6 This is a schematic diagram of the cleaning unit structure of the cleaning device for the surface of the barrel in the embodiment.
[0022] In the diagram: 1. Base; 2. Rotating unit; 3. Portal frame; 4. Storage unit; 5. Vertical ball screw; 6. Vertical guide rail; 7. First motor; 8. Decontamination unit; 9. Second motor; 10. Internal gear slewing bearing; 11. Chassis; 12. Lifting plate; 13. Gear; 14. Power roller conveyor; 15. Hydraulic rod; 16. Groove; 17. U-shaped limit bar; 18. Lifting guide rod; 19. Third motor; 20. Storage plate; 21. Receiving slot; 22. Decontamination head; 23. Lifting plate; 24. Fourth motor; 25. Gripper; 26. Convex slider; 27. Channel steel. Detailed Implementation
[0023] Example
[0024] This embodiment provides a barrel surface cleaning device, such as... Figure 1 As shown, it includes a base 1, a rotating unit 2 mounted on the base, and a portal frame 3. A storage unit 4 is fixed to the top edge of the portal frame 3. A vertical ball screw 5, a vertical guide rail 6, a first motor 7, and a cleaning unit 8 are installed on either side edge of the portal frame 3. A nut that mates with the vertical ball screw 5 is fixed to the cleaning unit 8. The first motor drives the vertical ball screw 5 to rotate and causes the cleaning unit 8 to rise and fall on the vertical guide rail 6.
[0025] like Figure 2 , 3 As shown in Figure 4, the rotating unit 2 includes a second motor 9, an internal gear slewing bearing 10, a chassis 11, and a lifting plate 12 mounted on the base 1. The inner ring of the internal gear slewing bearing 10 is meshed with a gear 13, and the inner ring of the internal gear slewing bearing 10 is fixed to the bottom of the chassis 11. The second motor 9 drives the gear 13 to rotate, thereby driving the chassis 11 to rotate. A power roller conveyor 14 and a hydraulic rod 15 are mounted on the top of the chassis 11. The telescopic end of the hydraulic rod 15 is fixed to the bottom of the lifting plate 12. The top of the lifting plate 12 is provided with multiple grooves 16. Multiple rollers of the power roller conveyor 14 are respectively embedded in multiple grooves 16. The grooves 16 have a certain depth so that the lifting plate 12 can drive the barrel to rise and clean the lower surface of the barrel. A U-shaped limiting strip 17 is also fixed on the power roller conveyor 14 to prevent the barrel from shifting.
[0026] like Figure 3 , 4As shown, multiple lifting guide rods 18 are also erected on the top of the chassis 11. The multiple lifting guide rods 18 pass through the lifting plate 12 to ensure the stability of the lifting plate 12 during lifting.
[0027] like Figure 1 , 5 As shown, the storage unit 4 consists of a third motor 19 and a storage disk 20. The output shaft of the third motor 19 is fixed in the shaft hole on the storage disk and drives the storage disk 20 to rotate. The circumferential surface of the storage disk 20 is provided with multiple receiving slots 21, and each of the multiple receiving slots 21 stores a cleaning head 22. The head of the cleaning head 22 is inserted into the receiving slot 21, and the tail of the cleaning head 22 extends out of the receiving slot 21, so that the cleaning head 22 can be clamped.
[0028] like Figure 1 , 6 As shown, the cleaning unit 8 includes a lifting plate 23, and a vertical ball screw 5 passes through the interior of the lifting plate 23. A fourth motor 24 and a gripper 25 are mounted on the lifting plate 23. The output end of the fourth motor 24 is connected to a convex slider 26, and the convex opening of the convex slider 26 is connected to the gripper 25. The fourth motor 24 drives the gripper 25 to move horizontally.
[0029] like Figure 1 As shown, a channel steel 27 is fixed between the two side frames of the portal frame 3. The channel steel 27 has a notch for the cleaning unit 8 to move freely through. When the gripper 25 needs to replace the cleaning head, the cleaning unit 8 rises above the notch and releases the gripper 25. The old cleaning head is then transported and recycled through the channel steel 27. The gripper 25 then rises to the horizontal position of the storage tray 20 and picks up the new cleaning head for the next cleaning operation.
[0030] This utility model is not limited to the above embodiments. All technical solutions formed by equivalent substitutions fall within the protection scope claimed by this utility model.
Claims
1. A device for cleaning the surface of a barrel, characterized in that... The device includes a base, a rotating unit mounted on the base, and a portal frame. A storage unit is fixed to the top edge of the portal frame. A vertical ball screw, a vertical guide rail, a first motor, and a cleaning unit are installed on either side edge of the portal frame. A nut that mates with the vertical ball screw is fixed to the cleaning unit. The first motor drives the vertical ball screw to rotate and causes the cleaning unit to move up and down on the vertical guide rail. The rotating unit includes a second motor mounted on the base, an internal gear slewing bearing, a chassis, and a lifting plate. The inner ring of the internal gear slewing bearing is meshed with a gear, and the inner ring of the internal gear slewing bearing is fixed to the bottom of the chassis. The second motor drives the gear to rotate, thereby driving the chassis to rotate. A power roller conveyor and a hydraulic rod are mounted on the top of the chassis. The telescopic end of the hydraulic rod is fixed to the bottom of the lifting plate. The top of the lifting plate is provided with multiple grooves, and multiple rollers of the power roller conveyor are respectively embedded in the multiple grooves. The storage unit consists of a third motor and a storage disk. The output shaft of the third motor is fixed in the shaft hole on the storage disk and drives the storage disk to rotate. The circumferential surface of the storage disk is provided with multiple receiving slots, and each of the multiple receiving slots stores a cleaning head. The cleaning unit includes a lifting plate, and a vertical ball screw passes through the interior of the lifting plate; a fourth motor and grippers are mounted on the lifting plate, and the fourth motor drives the grippers to move horizontally.
2. The apparatus according to claim 1, characterized in that: A U-shaped limiting strip is fixed on the power roller conveyor.
3. The apparatus according to claim 1, characterized in that: Multiple lifting guide rods are vertically mounted on the top of the chassis, and these multiple lifting guide rods pass through the lifting plate.
4. The apparatus according to claim 1, characterized in that: The output end of the fourth motor is connected to a convex slider, and the convex opening of the convex slider is connected to the gripper.
5. The apparatus according to claim 1, characterized in that: The head of the cleaning head is inserted into the receiving groove, and the tail of the cleaning head extends out of the receiving groove.
6. The apparatus according to claim 1, characterized in that: A channel steel is fixed between the two side frames of the portal frame, and the channel steel has a notch.