Aluminum alloy profile cutting machine
By designing a fixing component in the aluminum alloy profile cutting machine and using limiting wheels and guide parts to automatically fix the aluminum alloy cylinder, the problems of scattering of cutting waste and manual adjustment of clamping are solved, and the practicality and safety of the equipment are improved.
Patent Information
- Application Number
- CN202423042218.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
During the cutting process of aluminum alloy profiles, the scattered cutting waste leads to an untidy working environment and poses a safety hazard. At the same time, the existing equipment requires manual adjustment of the clamping structure to adapt to profiles of different diameters or thicknesses, which is inefficient.
An aluminum alloy profile cutting machine was designed. The fixed components included a servo module, a cutting machine, an electric-controlled clamp and a fixing part. Through the combination of a limit wheel and a guide part, the aluminum alloy cylinder was automatically fixed. It can adapt to profiles of different diameters or thicknesses and fix waste during the cutting process.
It achieves effective fixation of cut waste to prevent scattering, improves the cleanliness and safety of the working environment, and automatically adjusts the clamping structure to improve the flexibility and efficiency of the equipment.
Smart Images

Figure CN223476455U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of profile processing technology, specifically to an aluminum alloy profile cutting machine. Background Technology
[0002] The manufacturing process of aluminum alloy profiles is a delicate and complex process. It begins by placing pure aluminum rods in a high-temperature furnace for hot melting. At this stage, by precisely controlling the temperature and time, the aluminum material is ensured to reach an ideal fluid state, laying the foundation for subsequent processing. Next, pressure is applied to the molten aluminum material using a professional extrusion press, forcing it through the holes of a mold of a specific shape, thereby forming continuous long strip products with various cross-sectional shapes (such as square, round, irregular shapes, etc.). In order to meet the needs of different application scenarios, these initially formed aluminum alloy profiles need to undergo further processing—cutting them into the required length or size. This step is usually completed using precision cutting equipment to ensure that the cut is flat and smooth and the dimensions are accurate.
[0003] In some aluminum alloy profile cutting processes, cuts are typically made at arbitrary locations on the profile according to the required dimensions. However, this method inevitably generates a certain amount of waste. Currently, there is a lack of effective measures to secure this cutting waste, causing it to often scatter directly onto the workbench. This not only affects the cleanliness of the working environment but may also pose safety hazards. Furthermore, when dealing with profiles of different diameters or thicknesses, existing cutting equipment usually requires manual adjustment of its clamping structure to accommodate new workpiece specifications. This process is time-consuming and inefficient, significantly reducing the practicality and flexibility of the equipment. Utility Model Content
[0004] This invention provides an aluminum alloy profile cutting machine to solve the above-mentioned problems.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] An aluminum alloy profile cutting machine includes a mounting base. Fixing plates are respectively disposed on the base surfaces of opposite faces of the mounting base. A servo module is mounted on the inner wall of the opposing fixing plates. A cutting machine is mounted on the outer wall of the servo module, and a control panel is mounted on the outer wall of the fixing plates. A mounting plate is mounted on the inner wall of one side of the servo module, located between the fixing plates. A fixing component is mounted on the base surface of the mounting plate. A fixing member is mounted on the inner wall of the fixing plate on one side of the mounting base. An electrically controlled gripper is mounted on the inner wall of the fixing plate on the other side of the mounting base. A limit groove is formed on one side of the electrically controlled gripper, located on the outer wall of the fixing plate. An aluminum alloy cylinder is mounted on the inner wall of the electrically controlled gripper, and one end of the aluminum alloy cylinder is fixed to the outer wall of the fixing member. The aluminum alloy cylinder is located on one side of the cutting machine.
[0007] As a preferred embodiment of this utility model, the fixing component includes a mounting base plate, which is mounted on the inner wall of the mounting plate. A limit rod is installed on the opposite inner wall of the mounting base plate, and a double-ended threaded screw is installed on the opposite inner wall of the mounting base plate.
[0008] As a preferred embodiment of this utility model, the double-ended threaded screw is located on one side of the limiting rod, wherein a sliding block is threadedly connected to the outer wall of the double-ended threaded screw, and the limiting rod is slidably connected to the outer wall of the sliding block. One end of the double-ended threaded screw passes through the mounting plate and extends to the outer wall of the mounting plate where a drive motor is installed. A fixing post is installed on the base surface of the sliding block.
[0009] As a preferred embodiment of this utility model, one end of the fixed column is rotatably connected to a mounting bracket, an electrically controlled cylinder is rotatably connected to the outer wall of the mounting bracket, one end of the electrically controlled cylinder is rotatably connected to the outer wall of the fixed column, and a slider is slidably connected to the opposite outer wall of the mounting bracket. The slider has an arc-shaped structure, and a limit spring is installed on the outer wall of the slider.
[0010] As a preferred embodiment of this utility model, a fixing block is installed at one end of the limiting spring. The fixing block is installed on the outer wall of the mounting bracket. Two sets of fixing blocks are provided and are located on opposite outer walls of the mounting bracket. The fixing blocks are located between the sliders. Limiting blocks are installed on the opposite outer walls of the sliders. A first limiting wheel is rotatably connected to the outer wall of the limiting block.
[0011] As a preferred embodiment of this utility model, a telescopic rod is installed on one side of the limiting block and at the port of the slider, wherein a positioning plate is installed at one end of the telescopic rod, a positioning block is installed on the outer wall of the positioning plate, and a second limiting wheel is rotatably connected to the outer wall of the positioning block, and guide members are respectively installed on the outer walls of the first limiting wheel and the second limiting wheel.
[0012] As a preferred embodiment of this utility model, the control panel is connected to a servo module, a cutting machine, an electrically controlled gripper, a drive motor, and an electrically controlled cylinder via wires, and the connection method is electrical connection. The servo module is an XY axis servo module. The fixing component is located on one side of the fixing component and the electrically controlled gripper. The limiting groove is located on one side of the control panel. Two sets of sliding blocks are provided and are located on the opposite outer walls of the double-ended threaded screw.
[0013] As a preferred embodiment of this utility model, the mounting bracket has a T-shaped cross-section, the mounting bracket is located on one side of the aluminum alloy cylinder, multiple sets of limiting springs are provided and are respectively located on the outer wall of the slider, the telescopic rod is located on one side of the aluminum alloy cylinder, and multiple sets of guide members are provided and are respectively located on the outer walls of the first limiting wheel and the second limiting wheel.
[0014] This invention, by setting a fixing component in an aluminum alloy profile cutting machine, enables the first and second limiting wheels in the fixing component to be fixed against the outer wall of the aluminum alloy cylinder. When the guide component is subjected to force and moves outward, the guide component, through the first limiting wheel, drives the slider to move longitudinally along the outer wall of the mounting bracket. At the same time, the guide component, through the second limiting wheel, drives the positioning block to move laterally, thereby causing the positioning block to drive the telescopic rod to stretch. Under the drive of the guide component, the first and second limiting wheels are fixed against the outer wall of the aluminum alloy cylinder. This solves the problem that existing cutting equipment usually requires manual adjustment of its clamping structure to adapt to new workpiece specifications when dealing with profiles of different diameters or thicknesses.
[0015] This invention, by incorporating a fixing component in an aluminum alloy profile cutting machine, enables the fixation of both ends of an aluminum alloy cylinder. This prevents waste material from falling during cutting. The drive shaft of the drive motor rotates the double-ended threaded screw, causing the sliding block on the opposite outer wall of the screw to move in opposite directions. This, in turn, moves the fixing component to one side of the cutting machine. The fixing component and fixing member secure one side of the aluminum alloy cylinder, while the electrically controlled gripper and fixing component secure the other side. This improved practicality and solved the problem of insufficient effective measures to secure cutting waste, which often leads to it scattering directly onto the worktable. This not only affects the cleanliness of the working environment but also poses potential safety hazards. Attached Figure Description
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the fixing component structure of this utility model;
[0019] Figure 4 This utility model Figure 3 Enlarged schematic diagram of structure A;
[0020] Figure 5 This utility model Figure 3 An enlarged schematic diagram of the B structure.
[0021] In the diagram: 1. Mounting base; 2. Fixing plate; 3. Servo module; 4. Cutting machine; 5. Control panel; 6. Mounting plate; 7. Fixing assembly; 701. Mounting base plate; 702. Limiting rod; 703. Double-ended threaded screw; 704. Sliding block; 705. Drive motor; 706. Fixing column; 707. Mounting bracket; 708. Electric cylinder; 709. Slider; 710. Limiting spring; 711. Fixing block; 712. Limiting block; 713. First limiting wheel; 714. Telescopic rod; 715. Positioning plate; 716. Positioning block; 717. Second limiting wheel; 718. Guide component; 8. Fixing component; 9. Electric gripper; 10. Limiting groove; 11. Aluminum alloy cylinder. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] Example: Please refer to Figure 1-5 An aluminum alloy profile cutting machine is shown, including a mounting base 1. Fixing plates 2 are respectively provided on the base surfaces of opposite sides of the mounting base 1. Servo modules 3 are installed on the inner walls of opposite fixed plates 2. A cutting machine 4 is installed on the outer wall of the servo modules 3. A control panel 5 is installed on the outer wall of the fixing plates 2. A mounting plate 6 is installed on the inner wall of one side of the servo modules 3 and located between the fixing plates 2. Fixing components 7 are installed on the base surface of the mounting plate 6. Fixing members 8 are installed on the inner wall of the fixing plate 2 on one side of the mounting base 1. An electrically controlled gripper 9 is installed on the inner wall of the fixing plate 2 on the other side of the mounting base 1. A limit groove 10 is formed on one side of the electrically controlled gripper 9 and located on the outer wall of the fixing plate 2. An aluminum alloy cylinder 11 is installed on the inner wall of the electrically controlled gripper 9, and one end of the aluminum alloy cylinder 11 is fixed to the outer wall of the fixing member 8. The aluminum alloy cylinder 11 is located on one side of the cutting machine 4.
[0024] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The fixing component 7 includes a mounting base plate 701, which is mounted on the inner wall of the mounting plate 6. A limit rod 702 is mounted on the opposite inner wall of the mounting base plate 701, and a double-ended threaded screw 703 is mounted on the opposite inner wall of the mounting base plate 701. The double-ended threaded screw 703 is located on one side of the limit rod 702. A sliding block 704 is threadedly connected to the outer wall of the double-ended threaded screw 703, and the limit rod 702 is slidably connected to the outer wall of the sliding block 704. One end of the double-ended threaded screw 703 passes through the mounting plate 6. A drive motor 705 is installed on the mounting plate 6 and extends to the outer wall of the mounting plate 6. A fixed post 706 is installed on the base surface of the sliding block 704. One end of the fixed post 706 is rotatably connected to a mounting bracket 707. An electric control cylinder 708 is rotatably connected to the outer wall of the mounting bracket 707. One end of the electric control cylinder 708 is rotatably connected to the outer wall of the fixed post 706. A slider 709 is slidably connected to the opposite outer wall of the mounting bracket 707. The slider 709 has an arc-shaped structure. A limit spring 710 is installed on the outer wall of the slider 709.
[0025] Based on the above connection structure and connection relationship, when the sliding block 704 drives the fixed component 7 to move, the control panel 5 controls the electric cylinder 708 to operate, so that the electric cylinder 708 applies a thrust to the mounting bracket 707, thereby causing the mounting bracket 707 to rotate at one end of the fixed column 706, so as to adjust the position of the mounting bracket 707 and fix the mounting bracket 707 to the outer wall of the aluminum alloy cylinder 11.
[0026] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 and Figure 5 A fixing block 711 is installed at one end of the limiting spring 710. The fixing block 711 is installed on the outer wall of the mounting bracket 707. There are two sets of fixing blocks 711, which are located on opposite outer walls of the mounting bracket 707. The fixing blocks 711 are located between the sliders 709. A limiting block 712 is installed on the opposite outer wall of the sliders 709. A first limiting wheel 713 is rotatably connected to the outer wall of the limiting block 712. A telescopic rod 714 is installed on one side of the limiting block 712 and at the port of the slider 709. A positioning plate 715 is installed at one end of the telescopic rod 714. A positioning block 716 is installed on the outer wall of the positioning plate 715. A second limiting wheel 717 is rotatably connected to the outer wall of the positioning block 716. Guide members 718 are installed on the outer walls of the first limiting wheel 713 and the second limiting wheel 717, respectively.
[0027] The control panel 5 is electrically connected to the servo module 3, the cutting machine 4, the electric gripper 9, the drive motor 705, and the electric cylinder 708 via wires. This allows the control panel 5 to energize the servo module 3, the cutting machine 4, the electric gripper 9, the drive motor 705, and the electric cylinder 708. The servo module 3 is an XY axis servo module, which drives the cutting machine 4 to cut the aluminum alloy cylinder 11. The fixing component 7 is located on one side of the fixing component 8 and the electric gripper 9. The limiting groove 10 is located on one side of the control panel 5. When the device is in standby mode, the control panel 5 controls the electric gripper 9 to retract into the inner cavity of the limiting groove 10. Two sets of sliding blocks 704 are provided and are located on the opposite outer walls of the double-ended threaded screw 703.
[0028] The mounting bracket 707 has a T-shaped cross-section and is located on one side of the aluminum alloy cylinder 11. Multiple sets of limiting springs 710 are provided and are located on the outer wall of the slider 709. The telescopic rod 714 is located on one side of the aluminum alloy cylinder 11. Multiple sets of guide members 718 are provided and are located on the outer walls of the first limiting wheel 713 and the second limiting wheel 717. The surface of the guide member 718 is spherical to facilitate contact between the aluminum alloy cylinder 11 and the guide member 718. The connection between the aluminum alloy cylinder 11 and the guide member 718 is a sliding connection.
[0029] When the aluminum alloy profile cutting machine of this solution is working, by turning on the switch of the control panel 5, the control panel 5 controls the drive motor 705 to run, which in turn causes the drive shaft of the drive motor 705 to drive the double-ended threaded screw 703 to run. When the double-ended threaded screw 703 rotates, it causes the sliding block 704 on the opposite outer wall of the double-ended threaded screw 703 to move towards the center, which in turn causes the sliding block 704 to drive the fixing assembly 7 to move laterally. When the fixing post 706 in the fixing assembly 7 moves, the fixing post 706 drives the mounting bracket 707 to move, which in turn causes the slider 709 to move to one side of the aluminum alloy cylinder 11. At the same time, the slider 709 drives the first limit wheel 713 and the second limit wheel 717 to move laterally, which causes the guide member 718 and When the aluminum alloy cylinder 11 comes into contact with the guide member 718, the aluminum alloy cylinder 11 applies a compressive force to the guide member 718, causing the guide member 718 to move outward under force. At this time, the guide member 718 drives the slider 709 to move longitudinally through the first limiting wheel 713, which causes the slider 709 to move in the opposite direction on the outer wall of the mounting bracket 707. When the slider 709 drives the limiting spring 710 to stretch, the stretched limiting spring 710 applies a reverse pulling force to the slider 709, thereby causing the slider 709 to adhere to the outer wall of the aluminum alloy cylinder 11. At the same time, when the aluminum alloy cylinder 11 applies a compressive force to the guide member 718, the guide member 718 drives the positioning block 716 to move laterally through the second limiting wheel 717, thereby causing the positioning block 716 to drive the telescopic rod 714 to stretch.
[0030] The aluminum alloy cylinder 11 applies a pressing force to the guide member 718, causing the guide member 718 to move outward under force. At this time, the guide member 718 drives the slider 709 to move longitudinally along the outer wall of the mounting bracket 707 via the first limiting wheel 713, and the two sets of sliders 709 move in opposite directions along the outer wall of the mounting bracket 707. At the same time, the guide member 718 drives the positioning block 716 to move laterally via the second limiting wheel 717, which in turn causes the positioning block 716 to stretch the telescopic rod 714. Under the drive of the guide member 718, the limiting block 712 and the positioning block 716 move and cooperate with each other, so that the first limiting wheel 713 and the second limiting wheel 717 are attached to the outer wall of the aluminum alloy cylinder 11 for fixation. This solves the problem that existing cutting equipment usually needs to manually adjust its clamping structure to adapt to new workpiece specifications when dealing with profiles of different diameters or thicknesses.
[0031] The control panel 5 controls the servo module 3 to move along the XY axis, thereby causing the moving surface of the servo module 3 to drive the cutting machine 4. When the servo module 3 drives the cutting machine 4 to move, the cutting machine 4 is moved to the position where cutting is required. At the same time, the control panel 5 controls the drive motor 705 to operate. When the drive motor 705 operates, its drive shaft drives the double-threaded screw 703 to rotate. When the double-threaded screw 703 rotates, because the threads of the double-threaded screw 703 are opposite in direction, the double-threaded screw 703 moves in opposite directions relative to the sliding block 704 on the opposite outer wall. The movement causes the sliding block 704 to move the fixing component 7 to one side of the cutting machine 4. The fixing component 8 and the fixing component 7 fix one side of the aluminum alloy cylinder 11, while the electric control gripper 9 and the fixing component 7 fix the other side of the aluminum alloy cylinder 11. Then the control panel 5 controls the cutting machine 4 to operate, thereby cutting the aluminum alloy cylinder 11. The cut waste is also fixed and will not fall onto the worktable, which improves its practicality. This solves the problem of the lack of effective fixing measures for cutting waste, which often causes it to scatter directly onto the worktable. This not only affects the cleanliness of the working environment, but may also bring safety hazards.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum alloy profile cutting machine, comprising a mounting base (1), characterized in that: Fixing plates (2) are respectively provided on the base surfaces of opposite sides of the mounting base (1). A servo module (3) is installed on the inner wall of the opposite side of the fixing plate (2). A cutting machine (4) is installed on the outer wall of the servo module (3), and a control panel (5) is installed on the outer wall of the fixing plate (2). A mounting plate (6) is installed on the inner wall of one side of the servo module (3) and located between the fixing plates (2). A fixing component (7) is installed on the base surface of the mounting plate (6). A fixing element (8) is installed on the inner wall of the fixing plate (2) on one side of the mounting base (1), and an electric gripper (9) is installed on the inner wall of the fixing plate (2) on the other side of the mounting base (1). A limit groove (10) is opened on one side of the electric gripper (9) and on the outer wall of the fixing plate (2). An aluminum alloy cylinder (11) is installed on the inner wall of the electric gripper (9), and one end of the aluminum alloy cylinder (11) is fixed on the outer wall of the fixing element (8). The aluminum alloy cylinder (11) is located on one side of the cutting machine (4).
2. The aluminum alloy profile cutting machine according to claim 1, characterized in that: The fixing component (7) includes a mounting base plate (701) which is mounted on the inner wall of the mounting plate (6). A limit rod (702) is mounted on the inner wall opposite to the mounting base plate (701), and a double-ended threaded screw (703) is mounted on the inner wall opposite to the mounting base plate (701).
3. The aluminum alloy profile cutting machine according to claim 2, characterized in that: The double-ended threaded screw (703) is located on one side of the limiting rod (702). A sliding block (704) is threadedly connected to the outer wall of the double-ended threaded screw (703), and the limiting rod (702) is slidably connected to the outer wall of the sliding block (704). One end of the double-ended threaded screw (703) passes through the mounting plate (6) and extends to the outer wall of the mounting plate (6) where a drive motor (705) is installed. A fixing post (706) is installed on the base surface of the sliding block (704).
4. The aluminum alloy profile cutting machine according to claim 3, characterized in that: One end of the fixed column (706) is rotatably connected to the mounting bracket (707), and an electric control cylinder (708) is rotatably connected to the outer wall of the mounting bracket (707). One end of the electric control cylinder (708) is rotatably connected to the outer wall of the fixed column (706). A slider (709) is slidably connected to the opposite outer wall of the mounting bracket (707). The slider (709) has an arc-shaped structure, and a limit spring (710) is installed on the outer wall of the slider (709).
5. The aluminum alloy profile cutting machine according to claim 4, characterized in that: One end of the limiting spring (710) is equipped with a fixing block (711), which is installed on the outer wall of the mounting bracket (707). There are two sets of fixing blocks (711) located on opposite outer walls of the mounting bracket (707), and the fixing blocks (711) are located between the sliders (709). Limiting blocks (712) are installed on opposite outer walls of the sliders (709), and a first limiting wheel (713) is rotatably connected to the outer wall of the limiting block (712).
6. The aluminum alloy profile cutting machine according to claim 5, characterized in that: A telescopic rod (714) is installed on one side of the limiting block (712) and at the port of the slider (709). A positioning plate (715) is installed at one end of the telescopic rod (714). A positioning block (716) is installed on the outer wall of the positioning plate (715). A second limiting wheel (717) is rotatably connected to the outer wall of the positioning block (716). Guide members (718) are respectively installed on the outer walls of the first limiting wheel (713) and the second limiting wheel (717).
7. The aluminum alloy profile cutting machine according to claim 6, characterized in that: The control panel (5) is connected to the servo module (3), the cutting machine (4), the electric gripper (9), the drive motor (705) and the electric cylinder (708) via wires, and the connection method is electrical connection. The servo module (3) is an XY axis servo module. The fixing component (7) is located on one side of the fixing component (8) and the electric gripper (9). The limiting groove (10) is located on one side of the control panel (5). The sliding block (704) is provided in two sets and is located on the opposite outer wall of the double-ended threaded screw (703).
8. The aluminum alloy profile cutting machine according to claim 7, characterized in that: The mounting bracket (707) has a T-shaped cross-section. The mounting bracket (707) is located on one side of the aluminum alloy cylinder (11). Multiple sets of limiting springs (710) are provided and are located on the outer wall of the slider (709). The telescopic rod (714) is located on one side of the aluminum alloy cylinder (11). Multiple sets of guide members (718) are provided and are located on the outer walls of the first limiting wheel (713) and the second limiting wheel (717).