Profile laser cutting machine
By introducing an automatic alignment and feeding module and an automatic unloading module into the profile laser cutting machine, the problems of low loading and unloading efficiency and inaccurate precision of existing profile laser cutting equipment have been solved, and efficient automated production has been achieved.
Patent Information
- Application Number
- CN202422831632.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing profile laser cutting equipment lacks automation in the loading and unloading processes. In particular, the loading process requires manual alignment and feeding, resulting in low efficiency and inaccurate precision.
A profile laser cutting machine was designed, comprising a feeding module, a cutting module, and a unloading module. The feeding module enables automatic alignment and automatic feeding, and the clamping device has an adjustable height function, making it suitable for profiles of different specifications. The unloading module enables automatic unloading.
It improves the precision and production efficiency of laser cutting of profiles, reduces manual intervention, increases material utilization, and lowers production costs.
Smart Images

Figure CN223476602U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of laser cutting equipment technology, and specifically relates to a profile laser cutting machine. Background Technology
[0002] Currently, laser cutting equipment mainly focuses on round, square, and rectangular tubes, with processes including loading, cutting, and unloading. However, while the cutting process can be automated, the loading and unloading processes still require manual assistance. There is a lack of automated equipment to achieve automatic alignment and loading / unloading, especially in the loading process. After the profile is loaded, manual alignment is required before feeding and cutting. During the feeding and cutting process, it is also necessary to continuously maintain the profile's stability, resulting in low work efficiency. Furthermore, excessive human intervention can easily lead to inaccuracies. Therefore, it is necessary to propose a new type of profile laser cutting machine. Utility Model Content
[0003] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a profile laser cutting machine. The feeding module realizes automatic alignment and automatic feeding of the profile, which is suitable for various profiles of different specifications and models. The feeding module and the unloading module work together to position the profile, which facilitates cutting and processing. The unloading module realizes automatic unloading, which effectively improves the accuracy and production efficiency of profile laser cutting.
[0004] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:
[0005] A profile laser cutting machine includes a feeding module, a cutting module, and an unloading module, wherein the cutting module is located between the feeding module and the unloading module.
[0006] The feeding module includes a feeding roller conveyor, a feeding device, and a clamping device. The feeding roller conveyor has multiple alignment mechanisms arranged along the feeding direction to move the profile as a whole to one side of the feeding roller conveyor for automatic alignment. The feeding device includes a side guide rail and a drive mechanism. The side guide rail is arranged on one side of the feeding roller conveyor along the feeding direction, and the drive mechanism is arranged on the side guide rail and moves along the feeding direction. The clamping device is connected to the drive mechanism to achieve automatic feeding.
[0007] Preferably, the clamping device includes a lifting mechanism and a clamping mechanism, wherein the lifting mechanism is connected to the driving mechanism, and the clamping mechanism is connected to the lifting mechanism, and the lifting mechanism controls the lifting height of the clamping mechanism. The clamping device of this invention has an adjustable height function, is suitable for profiles of different specifications, and under the action of the driving mechanism, the clamping mechanism drives the profile to move forward or backward on the feeding roller conveyor.
[0008] Preferably, the clamping device includes a fixed base plate, an adjusting base plate, a clamping cylinder, a clamping base, and a clamping arm. The fixed base plate is connected to the lifting mechanism. The adjusting base plate is disposed on the side of the fixed base plate away from the lifting mechanism. The clamping cylinder, the clamping base, and the clamping arm are all located on the side of the adjusting base plate away from the fixed base plate.
[0009] The clamping cylinder has a connecting seat hinged to its tail end, which is fixedly connected to the adjusting base plate. A clamping base is located in front of the clamping cylinder and fixedly connected to the adjusting base plate. A clamping arm is disposed within the clamping base, with its middle section rotatably connected to the clamping base. The top end of the clamping arm is hinged to the piston rod end of the clamping cylinder. A fixed arm extends from the front end of the clamping base, forming a clamping position between the fixed arm and the bottom end of the clamping arm. The clamping cylinder, clamping arm, connecting seat, and clamping base form a linkage-like structure, allowing the bottom end of the clamping arm to apply pressure perpendicular to the profile more effectively, thus clamping the profile more firmly.
[0010] Preferably, a first detection sensor is provided on the fixed base plate. The first detection sensor is connected to the fixed base plate through a connecting rod. The first detection sensor is located above and outside the clamping arm and is used to determine whether the end of the profile is in the clamping position.
[0011] Preferably, the adjusting substrate is a length-adjustable structure, comprising at least two sub-boards connected end to end, wherein the beginning of one sub-board overlaps and is fixedly connected to the end of the other sub-board, and the area of the overlapping region of the two sub-boards is adjustable.
[0012] Preferably, the connecting rod is a telescopic rod with an adjustable length. The length adjustment of the adjusting base plate is synchronized with the length adjustment of the connecting rod, always keeping the first detection sensor above and outside the clamping arm. The change in the length of the adjusting base plate affects the horizontal distance between the clamping station and the moving mechanism.
[0013] Preferably, a buffer mechanism is further provided between the adjusting base plate and the fixed base plate. The buffer mechanism includes buffer guide rods and connecting blocks. At least two sets of parallel buffer guide rods are vertically arranged on the side of the fixed base plate facing the adjusting base plate. The buffer guide rods are connected to the fixed base plate through a support seat. At least two sets of connecting blocks are arranged on the side of the adjusting base plate facing the fixed base plate. All connecting blocks are at the same horizontal height. The connecting blocks are sleeved on the buffer guide rods and can slide along the buffer guide rods.
[0014] Preferably, the clamping arm is in a sideways Z-shape, the middle of the clamping arm is rotatably connected to the clamping seat by a pin, the top of the clamping arm is hinged to the piston rod end of the clamping cylinder, and when the clamping arm is pressed down and contacts the fixed arm, the bottom end of the clamping arm applies pressure to the fixed arm in a nearly vertical state.
[0015] Preferably, the feeding module includes a powered feeding roller conveyor group. The feeding roller conveyor group is also provided with multiple alignment mechanisms at one end within the cutting module. The alignment mechanisms of the feeding roller conveyor group are on the same side as the alignment mechanisms of the feeding roller conveyor group. Guide baffles are also provided on both sides of the feeding roller conveyor group. The guide baffles on the same side are distributed along the length of the feeding roller conveyor group to prevent the profile from hitting the edge of the roller.
[0016] Preferably, a second detection sensor is provided at one end of the feeding roller assembly within the cutting module to detect the presence of the profile and record the quantity of the feeding profile.
[0017] Preferably, a receiving cart is provided between the feeding roller conveyor group and the unloading roller conveyor group, and the receiving cart is located inside the cutting module.
[0018] Beneficial effects:
[0019] The feeding module of this utility model has automatic alignment and automatic feeding functions, and the unloading module is also equipped with an automatic alignment function. It is suitable for various profiles of different specifications and models. The feeding module and the unloading module work together to position the profiles, which facilitates cutting and processing. The unloading module realizes automatic unloading, which effectively improves the accuracy and production efficiency of profile laser cutting.
[0020] The clamping device of the feeding module of this utility model has a lifting function, which can adapt to various specifications of profiles. Moreover, the position of the clamping station of the clamping device can be adjusted, so that the clamped tail material can enter the cutting module for processing. This effectively solves the problem of leftover tail material in the existing laser cutting of profiles, which is conducive to improving material utilization and reducing production costs. Attached Figure Description
[0021] Figure 1 The figure shown is an overall schematic diagram of this utility model;
[0022] Figure 2 The diagram shown is a schematic of the feeding module of this utility model;
[0023] Figure 3 The diagram shown is a schematic of the feeding roller conveyor group of this utility model;
[0024] Figure 4 The diagram shown is a schematic of the feeding device and clamping device of this utility model.
[0025] Figure 5 The diagram shown is a schematic of the feeding device of this utility model;
[0026] Figure 6 The diagram shown is a schematic representation of the feeding device of this utility model from another perspective.
[0027] Figure 7 The diagram shown is a schematic of the cutting module of this utility model;
[0028] Figure 8 The diagram shown is a schematic of the feeding module of this utility model.
[0029] Attached reference numerals: 1-Feeding module, 2-Cutting module, 3-Unloading module, 4-Alignment mechanism, 5-Receiving cart;
[0030] 11-Feeding roller conveyor group, 12-Moving mechanism, 13-Side guide rail, 14-Clamping mechanism, 15-Lifting mechanism, 21-Main control panel, 22-Cutting machine frame, 23-Cutting processing center, 31-Unloading motor, 32-Guide baffle, 33-Second detection sensor, 41-Alignment cylinder, 42-Fixed guide wheel, 43-Moving guide wheel, 44-Auxiliary guide rail;
[0031] 1201-Drive motor, 1202-Moving base plate, 1203-Rack, 1204-Gear, 1205-First proximity sensor, 1301-Stop block, 1401-Fixed base plate, 1402-Adjusting base plate, 1403-Connecting seat, 1404-Clamping cylinder, 1405-Clamping base, 1406-Fixed arm, 1407-Clamping arm, 1408-First detection sensor, 1409-Connecting rod, 1410-Buffer guide rod, 1411-Connecting block, 1412-Baffle plate, 1501-Lifting base plate, 1502-Lifting motor, 1503-Linear guide pair, 1504-Screw drive mechanism, 1505-Second proximity sensor. Detailed Implementation
[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0033] like Figure 1-8 As shown, this utility model provides a profile laser cutting machine, which is suitable for profiles that can be clamped at both ends. It includes a feeding module 1, a cutting module 2 and a unloading module 3. The cutting module 2 is located between the feeding module 1 and the unloading module 3. The feeding module 1 realizes automatic alignment and automatic feeding of the profile, and the unloading module 3 realizes automatic unloading of the cut profile.
[0034] In this utility model, "front" and "rear" refer to the feeding and unloading directions. Specifically, for the feeding module 1, the end closer to the cutting module 2 is the front, and the end farther from the cutting module 2 is the rear; for the unloading module 3, the end closer to the cutting module 2 is the rear, and the end farther from the cutting module 2 is the front.
[0035] The feeding module 1 includes a feeding roller conveyor, a feeding device, and a clamping device. The feeding roller conveyor achieves automatic alignment. The clamping device is connected to the feeding device and clamps one end of the profile. The clamping device is controlled by the feeding device to move along the feeding direction to achieve automatic feeding.
[0036] Specifically, if Figure 1 and 2 As shown, the feeding roller conveyor device includes multiple feeding roller conveyor groups 11 and multiple alignment mechanisms 4. The feeding roller conveyor group 11 can be connected to an external power source or not. In this utility model, preferably, the rollers of the feeding roller conveyor group 11 are in free rotation, which reduces the friction of the profile movement. The movement of the profile is controlled by the feeding device.
[0037] In this utility model, multiple feeding roller conveyor groups 11 are connected and fixed end to end. Each feeding roller conveyor is provided with at least one alignment mechanism 4. The alignment mechanism 4 includes an alignment cylinder 41, a fixed guide wheel 42, and a movable guide wheel 43, such as... Figure 1-3 As shown, the alignment cylinder 41 is fixedly mounted on one side of the frame of the feeding roller conveyor group 11, and the extension direction of the piston rod of the alignment cylinder 41 is perpendicular to the direction of profile advancement. A fixed guide wheel 42 is provided at the top of the side of the frame near the alignment cylinder 41. Preferably, the fixed guide wheel 42 is located directly above the alignment cylinder 41. A movable guide wheel 43 is provided at the outer end of the piston rod of the alignment cylinder 41. The distance between the fixed guide wheel 42 and the movable guide wheel 43 is changed by the extension and retraction of the piston rod. It is easy to understand that when the profile is on multiple feeding roller conveyor groups 11, the piston rod of the alignment cylinder 41 retracts, and the movable guide wheels 43 of multiple alignment mechanisms 4 push the profile as a whole towards the fixed guide wheel 42, thereby achieving automatic alignment. The profile can move between the movable guide wheel 43 and the fixed guide wheel 42, and the feeding device can drive the profile to move freely along the feeding direction.
[0038] In this invention, the movable guide wheel 43 and the fixed guide wheel 42 are higher than the rollers in the feeding roller conveyor group 11.
[0039] Furthermore, the frame of the feeding roller conveyor group 11 is equipped with an auxiliary guide rail 44 that cooperates with the moving guide wheel 43, such as... Figure 3 As shown, the auxiliary guide rail 44 is parallel to the extension and retraction direction of the piston rod of the alignment cylinder 41. One side of the movable guide wheel 43 is slidably connected to the auxiliary guide rail 44, that is, the piston rod drives the movable guide wheel 43 to move along the auxiliary guide rail 44, approaching or moving away from the corresponding fixed guide wheel 42.
[0040] like Figure 2 and 4 As shown, the feeding device includes a side guide rail 13 and a drive mechanism. The side guide rail 13 is located on the outside of the feeding roller conveyor group 11. The length of the side guide rail 13 should be greater than the total length of the feeding roller conveyor group 11. For ease of control, the side guide rail 13 is flush with the feeding roller conveyor group 11 at the end near the cutting module 2, and the end of the side guide rail 13 away from the cutting module 2 protrudes from the feeding roller conveyor group 11 to facilitate the retraction and reset of the clamping device. The drive mechanism is located on the side guide rail 13 and moves along the side guide rail 13. The clamping device is connected to the drive mechanism. It is easy to understand that the structure of the drive mechanism can be diverse. Its main function is to drive the clamping device forward or backward. For example, the drive mechanism can be a screw mechanism. The screw and motor of the screw mechanism are located on the side guide rail 13, and the nut of the screw mechanism is located on the clamping device, thereby realizing the movement of the clamping device. For example, the drive mechanism can be a chain-driven drive mechanism, with the motor and reciprocating chain mounted on the side guide rail 13. The clamping device is equipped with a fixing block fixedly connected to the chain. The motor drives the chain to reciprocate, thereby realizing the forward or backward movement of the clamping device. For example, the drive mechanism can be a drive mechanism with gear 1204 and rack 1203.
[0041] Preferably, the driving mechanism of this utility model is a driving mechanism with gear 1204 and rack 1203. The driving mechanism includes a moving base plate 1202, a drive motor 1201, rack 1203 and gear 1204, as shown below. Figure 4 As shown, guide rails are provided on the top surface of the side guide rail 13 and the side surface from the perspective of the attached drawing. The movable base plate 1202 is inverted L-shaped. The guide rails on both sides of the base plate and the side guide rail 13 are slidably connected. The clamping device is fixedly connected to the side surface of the movable base plate 1202. A rack 1203 is also provided on the top surface of the side guide rail 13 along the length direction. The drive motor 1201 is provided on the top surface of the movable base plate 1202, and the drive shaft of the drive motor 1201 is connected to the gear 1204. The gear 1204 meshes with the rack 1203. When the drive motor 1201 drives the gear 1204 to rotate, the clamping device moves forward or backward along the side guide rail 13 under the action of the gear 1204.
[0042] Furthermore, a stop 1301 is provided at the end of the side guide rail 13, and a first proximity sensor 1205 that cooperates with the stop 1301 is provided on the edge of the movable base plate 1202, such as... Figure 4 As shown, the first proximity sensor 1205 is located at the outer end of the side guide rail 13 away from the cutting module 2 to prevent the moving mechanism 12 from retracting excessively and causing it to disengage.
[0043] like Figure 4 and 5As shown, the clamping device includes a lifting mechanism 15 and a clamping mechanism 14. The clamping mechanism is connected to the clamping mechanism 14, thereby enabling the clamping mechanism 14 to be raised and lowered to adapt to profiles of different specifications. The lifting mechanism 15 is connected to the drive mechanism, and automatic feeding is achieved through the drive mechanism.
[0044] The lifting mechanism 15 of this utility model can also take various forms, as long as it has an adjustable lifting function. For example, the lifting mechanism 15 can be a cylinder-driven mechanism, a lead screw mechanism, a gear 1204 rack 1203 mechanism driven by a motor, a transmission chain mechanism driven by a motor, or other structures that meet the requirements.
[0045] Specifically, the lifting mechanism 15 of this utility model is preferably a lead screw mechanism, which facilitates precise adjustment. As shown in the figure, the lifting mechanism 15 includes a lifting motor 1502, a lead screw transmission mechanism 1504, and a lifting base plate 1501. The lifting base plate 1501 is vertically fixed on one side of the movable base plate 1202. Two sets of parallel linear guide rail pairs 1503 are vertically arranged on the movable base plate 1202. The clamping mechanism 14 is connected to the linear guide rail pairs 1503. The screw of the lead screw transmission mechanism 1504 and the lifting motor 1502 are arranged on the lifting base plate 1501. The nut of the lead screw transmission mechanism 1504 is fixedly connected to the clamping mechanism 14, thereby realizing that the lifting motor 1502 drives the clamping mechanism 14 to lift.
[0046] The clamping mechanism 14 of this utility model mainly functions to clamp the profile. Its structure can be varied. Preferably, the clamping mechanism 14 includes a fixed base plate 1401, an adjusting base plate 1402, a clamping cylinder 1404, a clamping base 1405, and a clamping arm 1407. Figure 4-6 As shown, the fixed base plate 1401 is connected to the lifting mechanism 15. Specifically, the fixed base plate 1401 is connected to the lead screw transmission mechanism 1504 and the linear guide pair 1503 of the lifting mechanism 15. The lifting mechanism 15 controls the lifting of the fixed base plate 1401, as shown in the attached figure. Figure 6 As shown in the view, the adjusting base plate 1402 is disposed on the side of the fixed base plate 1401 away from the lifting mechanism 15, and the clamping cylinder 1404, clamping base 1405, and clamping arm 1407 are disposed on the side of the adjusting base plate 1402 away from the fixed base plate 1401. Specifically, as shown in the view... Figure 4 and 5As shown, the tail end of the clamping cylinder 1404 is hinged to the connecting seat 1403 of the adjusting base plate 1402. The clamping base 1405 is located in front of the clamping cylinder 1404. The clamping cylinder 1404 is located between the clamping base 1405 and the connecting seat 1403 and is in an inclined state. The clamping arm 1407 is disposed inside the clamping base 1405 and can rotate around its connection. The top end of the clamping arm 1407 is hinged to the piston rod of the clamping cylinder 1404. The bottom end of the clamping arm 1407 is above the fixed arm 1406 extending outward from the clamping base 1405. The piston rod of the clamping cylinder 1404 extends outward and pushes the bottom end of the clamping arm 1407 to press against the fixed arm 1406. The piston rod of the clamping cylinder 1404 retracts and pulls the bottom end of the clamping arm 1407 away from the fixed arm 1406.
[0047] It is easy to understand that the area between the bottom end of the clamping arm 1407 and the fixed arm 1406 is the position for clamping the profile, and the clamping cylinder 1404 controls the clamping or releasing of the profile. The clamping cylinder 1404, clamping arm 1407, connecting seat 1403, and clamping base 1405 form a linkage-like structure, allowing the bottom end of the clamping arm 1407 to apply pressure perpendicular to the profile more effectively, thus clamping the profile more firmly. Figure 5 As shown, the clamping arm 1407 is a sideways Z-shape. The middle of the clamping arm 1407 is rotatably connected to the clamping seat via a pin. When clamping the profile, the bottom end of the clamping arm 1407 has a large contact area with the profile, which helps prevent the profile from falling off when the clamping mechanism 14 pulls the profile. Furthermore, an anti-slip pad is provided at the fixed arm 1406 to ensure a firm grip on the profile.
[0048] Furthermore, the length of the adjusting base plate 1402 is adjustable (not shown in the attached figure), which facilitates adjusting the extension distance of the clamping mechanism 14. It is easy to understand that when the extension distance of the clamping mechanism 14 is longer, the distance between the clamping mechanism 14 and the moving mechanism 12 is larger. That is, even after the moving mechanism 12 moves to its limit position near the cutting module 2, the clamping mechanism 14 can still feed the profile tail into the cutting module 2 for cutting. Optionally, the adjusting base plate 1402 can be composed of multiple sub-plates connected together. Taking two sub-plates as an example, the two sub-plates are fixedly connected by bolts and nuts. Multiple bolt and nut fixing positions are provided on the sub-plates. The overall length of the adjusting base plate 1402 is adjusted by adjusting the overlap length of the two sub-plates. The front sub-plate is equipped with components such as a clamping cylinder 1404, a clamping base 1405, and a clamping arm 1407. The rear sub-plate is connected to the fixed base plate 1401, thereby adjusting the distance between the clamping station and the moving mechanism 12.
[0049] like Figure 4-6As shown, the fixed base plate 1401 is also provided with a first detection sensor 1408. The first detection sensor 1408 is connected to the fixed base plate 1401 through a telescopic connecting rod 1409. The first detection sensor 1408 is located above the clamping arm 1407 and outside the clamping arm 1407. It is used to detect whether there is a profile between the clamping arm 1407 and the fixed arm 1406. Specifically, the working process of the first detection sensor 1408 is as follows: there is a distance between the detection position of the first detection sensor 1408 and the clamping position of the clamping mechanism 14. When the clamping mechanism 14 moves at a constant speed towards the profile, the preset time required for the profile to move from the detection position to the clamping position can be calculated by the speed. Taking the first detection of the profile by the first detection sensor 1408 as the starting point of timing, after the preset time has elapsed, it is determined that the profile has moved to the clamping position, the clamping cylinder is activated, and the clamping arm 1407 and the fixed arm 1406 clamp and fix the profile. It is easy to understand that the extension distance of the first detection sensor 1408 can be adjusted by the connecting rod 1409 to ensure that the first detection sensor 1408 is always located outside the clamping arm 1407.
[0050] Furthermore, a second proximity sensor 1505 and a baffle 1412 are also provided between the lifting mechanism 15 and the clamping mechanism 14, such as... Figure 6 As shown, a second proximity sensor 1505 is provided on the side edge of the lifting base plate 1501, and a baffle 1412 that cooperates with the second proximity sensor 1505 is provided on the side edge of the fixed base plate 1401 to limit excessive rising or falling of the clamping mechanism 14. In this invention, the first proximity sensor 1205 and the second proximity sensor 1505 are conventional proximity switches.
[0051] Furthermore, a buffer mechanism is also provided between the adjusting substrate 1402 and the fixed substrate 1401. The buffer mechanism includes a buffer guide rod 1410 and a connecting block 1411. Specifically, as shown in the figure... Figure 6 As shown, at least two sets of parallel buffer guide rods 1410 are vertically arranged on the side of the fixed base plate 1401 facing the adjusting base plate 1402. The buffer guide rods 1410 are connected to the fixed base plate 1401 through support seats. At least two sets of connecting blocks 1411 are arranged on the side of the adjusting base plate 1402 facing the fixed base plate 1401. All connecting blocks 1411 are at the same horizontal height. The connecting blocks 1411 are sleeved on the buffer guide rods 1410 and can slide along the buffer guide rods 1410. Under normal conditions, due to gravity, the connecting blocks 1411 of the adjusting base plate 1402 are at the lowest end of the buffer guide rods 1410 and are supported by the support seats located at the lower position. When the clamping mechanism 14 or the profile is impacted and shakes, the connecting blocks 1411 can slide along the buffer guide rods 1410, providing buffer space for the clamping mechanism 14 and preventing damage to the clamping mechanism 14.
[0052] In summary, the working process of the feeding module 1 of this utility model is as follows: the external feeding device places the profile on the feeding roller conveyor device, and multiple alignment mechanisms 4 pull the profile towards the side guide rail 13 until the entire profile is on the side of the feeding roller conveyor device close to the side guide rail 13. Then, the moving mechanism 12 drives the clamping mechanism 14 to approach the end of the profile until the clamping mechanism 14 clamps the profile. Then, the moving mechanism 12 continues to drive the clamping mechanism 14 and the profile to move forward and feed the profile into the cutting module 2 for cutting. When the moving mechanism 12 moves to the limit position close to the cutting module 2, the clamping mechanism 14 is in the cutting module 2, clamping the tail material of the profile and continuing to process it, effectively solving the problem of a lot of tail material left in the existing profile processing.
[0053] like Figure 7 As shown, the cutting mechanism of this utility model includes a cutting frame 22 and a cutting processing center 23 disposed within the cutting frame 22. The cutting processing center 23 is a conventional laser cutting equipment. The end of the feeding roller device and the side guide rail 13 of the feeding module 1 are located within the cutting frame 22, and the beginning of the unloading module 3 is also located within the cutting frame 22. Furthermore, a receiving cart 5 is also disposed within the cutting frame 22. The receiving cart 5 is located between the feeding module 1 and the unloading module 3. For cutting and producing smaller-sized products, the material can be unloaded through the receiving cart 5 without going through the unloading module 3. In addition, the processing of profile tail material can also be achieved through the receiving cart 5.
[0054] The feeding module 3 includes a powered feeding roller conveyor assembly, such as... Figure 8 As shown, the rollers of the feeding roller conveyor group are connected by a drive chain and driven to rotate by the feeding motor 31, which serves the function of feeding.
[0055] The side of the unloading roller conveyor group located within the cutting module 2 is also equipped with multiple alignment mechanisms 4, which are similar to the installation method of the loading roller conveyor group 11. When cutting, the alignment mechanism 4 of the loading roller conveyor group 11 and the alignment mechanism 4 of the unloading roller conveyor group play a role in restricting the left and right movement of the profile, while the feeding mechanism plays a role in restricting the front and back movement of the profile. This determines the position of the profile, making it easier for the laser cutting equipment to process the profile.
[0056] When the material is being cut, the profile is adjusted by the alignment mechanism 4 of the material cutting module 3 and then fed out from the side of the material cutting roller conveyor group.
[0057] Furthermore, guide baffles 32 are also provided on both sides of the feeding roller conveyor group. The guide baffles 32 on the same side are distributed along the length of the feeding roller conveyor group to prevent the profile from hitting the edge of the roller. Figure 8 As shown, the guide baffle 32, which is on the same side as the alignment mechanism 4, is located behind the alignment mechanism 4 of the unloading roller conveyor group, so as to avoid obstructing the alignment mechanism 4.
[0058] Furthermore, a second detection sensor 33 is provided at one end of the feed roller assembly within the cutting module 2, for detecting the presence of the profile and recording the quantity of the feed profile.
[0059] The first detection sensor 1408 and the second detection sensor 33 of this invention are conventional sensors, such as infrared sensors, used to detect whether an object is approaching.
[0060] A central control console 21 is also installed at the cutting module 2. The feeding module 1, the unloading module 3, and the cutting module 2 are all controlled by the central control console 21. The central control console 21 is an existing conventional control system.
[0061] The working process of this utility model is as follows:
[0062] During the feeding process, the alignment mechanism 4 of the feeding roller conveyor group 11 brings the profile close to one side of the feeding roller conveyor group 11, and then the clamping mechanism 14 clamps the end of the profile. The moving mechanism 12 drives the clamping mechanism 14 to send the profile into the cutting module 2 for cutting.
[0063] For longer products, the profile spans the feeding roller conveyor group 11 and the unloading roller conveyor group. The alignment mechanism 4 of the feeding roller conveyor group 11 and the alignment mechanism 4 of the unloading roller conveyor group restrict the profile from shifting left and right. The clamping mechanism 14 stops moving and restricts the profile from moving back and forth. This stabilizes the position of the profile to be processed directly below the cutting processing center 23. After the cutting is completed, the product on the unloading roller conveyor group is directly unloaded. The clamping mechanism 14 continues to feed the material. The above operation is repeated until the remaining tail material is received. The clamping mechanism 14 continues to send the tail material to the area below the cutting processing center 23 for processing. The tail material does not contact the unloading roller conveyor group and is collected by the receiving cart 5.
[0064] For shorter products, if the profile fails to enter the unloading roller conveyor group, the alignment mechanism 4 of the loading roller conveyor group 11 restricts the profile from shifting left or right, and the clamping mechanism 14 stops moving, restricting the profile from moving back and forth. This stabilizes the position of the profile to be processed directly below the cutting processing center 23. After the cutting is completed, the profile is unloaded into the receiving cart 5.
[0065] The embodiments provided by this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the core ideas of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A profile laser cutting machine, characterized in that, It includes a feeding module (1), a cutting module (2) and a discharging module (3), wherein the cutting module (2) is located between the feeding module (1) and the discharging module (3); The feeding module (1) includes a feeding roller conveyor, a feeding device and a clamping device. The feeding roller conveyor is provided with a plurality of alignment mechanisms (4) along the feeding direction. The feeding device includes a side guide rail (13) and a driving mechanism. The side guide rail (13) is located on one side of the feeding roller conveyor along the feeding direction. The driving mechanism is located on the side guide rail (13) and can move along the feeding direction. The clamping device is connected to the driving mechanism.
2. The profile laser cutting machine according to claim 1, characterized in that, The clamping device includes a lifting mechanism (15) and a clamping mechanism (14). The lifting mechanism (15) is connected to the driving mechanism, and the clamping mechanism (14) is connected to the lifting mechanism (15).
3. The profile laser cutting machine according to claim 2, characterized in that, The clamping device includes a fixed base plate (1401), an adjusting base plate (1402), a clamping cylinder (1404), a clamping base (1405), and a clamping arm (1407). The fixed base plate (1401) is connected to the lifting mechanism (15). The adjusting base plate (1402) is located on the side of the fixed base plate (1401) away from the lifting mechanism (15). The clamping cylinder (1404), the clamping base (1405), and the clamping arm (1407) are all located on the side of the adjusting base plate (1402) away from the fixed base plate (1401). The tail end of the clamping cylinder (1404) is hinged to a connecting seat (1403), which is fixedly connected to the adjusting base plate (1402). The clamping base (1405) is located in front of the clamping cylinder (1404) and is fixedly connected to the adjusting base plate (1402). The clamping arm (1407) is located inside the clamping base (1405), and the middle part of the clamping arm (1407) is rotatably connected to the clamping base (1405). The top end of the clamping arm (1407) is hinged to the piston rod end of the clamping cylinder (1404). A fixed arm (1406) extends from the front end of the clamping base (1405), and a clamping position is formed between the fixed arm (1406) and the bottom end of the clamping arm (1407).
4. The profile laser cutting machine according to claim 3, characterized in that, A first detection sensor (1408) is provided on the fixed base plate (1401). The first detection sensor (1408) is connected to the fixed base plate (1401) through a connecting rod (1409). The first detection sensor (1408) is located above and outside the clamping arm (1407).
5. The profile laser cutting machine according to claim 4, characterized in that, The adjustment substrate (1402) is a length-adjustable structure, including at least two sub-boards connected end to end, wherein the beginning of one sub-board overlaps and is fixedly connected to the end of the other sub-board, and the area of the overlapping region of the two sub-boards is adjustable.
6. The profile laser cutting machine according to claim 5, characterized in that, The connecting rod (1409) is a telescopic rod with adjustable length.
7. The profile laser cutting machine according to claim 3, characterized in that, A buffer mechanism is also provided between the adjusting base plate (1402) and the fixed base plate (1401). The buffer mechanism includes a buffer guide rod (1410) and a connecting block (1411). At least two sets of parallel buffer guide rods (1410) are vertically arranged on the side of the fixed base plate (1401) facing the adjusting base plate (1402). The buffer guide rods (1410) are connected to the fixed base plate (1401) through a support seat. At least two sets of connecting blocks (1411) are arranged on the side of the adjusting base plate (1402) facing the fixed base plate (1401). All connecting blocks (1411) are at the same horizontal height. The connecting blocks (1411) are sleeved on the buffer guide rods (1410) and can slide along the buffer guide rods (1410).
8. The profile laser cutting machine according to claim 1, characterized in that, The feeding module (3) includes a powered feeding roller conveyor group. The feeding roller conveyor group is also provided with multiple alignment mechanisms (4) at one end inside the cutting module (2). The alignment mechanism (4) of the feeding roller conveyor group is on the same side as the alignment mechanism (4) of the feeding roller conveyor device. Guide baffles (32) are also provided on both sides inside the feeding roller conveyor group. The guide baffles (32) on the same side are distributed along the length direction of the feeding roller conveyor group.
9. The profile laser cutting machine according to claim 8, characterized in that, The feeding roller assembly is equipped with a second detection sensor (33) at one end inside the cutting module (2).
10. The profile laser cutting machine according to claim 1, characterized in that, A receiving cart (5) is provided between the feeding module (1) and the unloading module (3), and the receiving cart (5) is located inside the cutting module (2).