Precise welding positioning equipment for sheet metal machining

The combination of the worm gear structure and the adjustable clamping seat solves the problems of cumulative errors and complex shape positioning adaptability during sheet metal welding, and achieves precise sheet metal welding positioning and angle adjustment.

CN223476753UActive Publication Date: 2025-10-28FOSHAN TAI LUNDI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422921267.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-28
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing welding devices are prone to cumulative errors when repeatedly disassembling and assembling sheet metal parts, and have poor adaptability to the positioning of sheet metal parts with complex or special shapes.

Method used

The worm gear structure is used for angle adjustment, combined with an adjustable clamping seat and positioning block to achieve precise positioning and angle adjustment of sheet metal parts, and multi-shape adaptation is achieved through clamping springs and limit columns.

Benefits of technology

It reduces the cumulative error in the sheet metal welding process and improves the positioning accuracy and adaptability of complex and special-shaped sheet metal parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet metal working, and discloses a welding accurate positioning device for sheet metal working, which comprises a device frame and a mounting seat, the bottom end of the device frame is fixedly connected with a bottom plate, the middle part of the top end of the bottom plate is fixedly connected with a rotating seat, and the middle part of the inner side of the rotating seat is rotatably connected with a rotating shaft; a worm gear is fixedly connected to the middle of the top end of the rotating shaft, a connecting column is fixedly connected to the middle of the top end of the worm gear, a welding table is fixedly connected to the middle of the top end of the connecting column, a worm is connected to the outer side of the worm gear in a meshed mode, and a rotating disc is fixedly connected to the front portion of the outer side of the worm. The worm is shaken to drive the working table on the worm gear to drive the welding positioning device to adjust the welding position, accumulated errors during sheet metal part welding are reduced, the sheet metal part is extruded on the positioning seat through the spring clamping seat, and the positioning clamping component can be suitable for different special sheet metal parts with complex shapes.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology, and in particular to a welding precision positioning device for sheet metal processing. Background Technology

[0002] Sheet metal processing is a comprehensive cold working process specifically for thin metal sheets, encompassing various methods such as shearing, stamping, bending, welding, and riveting. Its most significant characteristic is that the thickness of the same part remains consistent throughout. Sheet metal parts, as widely used metal components today, offer numerous advantages. On one hand, they are very easy to form, have extremely high processing efficiency, and are relatively inexpensive. In the processing of sheet metal parts, multiple sheet metal parts often need to be welded together. Welding, as an important processing and fixing method, has been widely applied. Furthermore, during welding operations, precise positioning of the sheet metal parts is essential to ensure the quality and accuracy of the weld.

[0003] Welding positioning devices typically consist of the following components: a fixed base, the fundamental support of the entire device, generally made of sturdy metal to ensure stability during welding, preventing shaking or displacement; clamps, common clamping components that use mechanical structures or hydraulic / pneumatic systems to clamp sheet metal parts; positioning blocks, used to determine the position of the sheet metal parts, usually with precise dimensions and shapes; an adjustment device, typically equipped with an adjustment mechanism to accommodate sheet metal parts of different sizes and shapes; and positioning pins and holes, crucial structures for accurately determining the relative positions of the sheet metal parts. Before welding, the positioning holes on the sheet metal parts are aligned with the positioning pins on the device to ensure accurate positional relationships between the sheet metal parts. Positioning pins typically possess high precision and hardness to guarantee accurate and stable positioning. The support structure can be adjusted according to the shape of the sheet metal parts, providing stable support and preventing deformation during welding.

[0004] Existing welding equipment requires repeated disassembly and reassembly of sheet metal parts when welding different positions. This repeated disassembly and reassembly can easily lead to small errors in the sheet metal parts at each stage. The accumulated errors seriously affect the welding accuracy of the sheet metal parts. Furthermore, it has limited adaptability to sheet metal parts of different shapes, and may be difficult to achieve accurate positioning for sheet metal parts with complex or special shapes. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a precision welding positioning device for sheet metal processing, which aims to improve the problems of accumulated errors and poor adaptability to positioning of special sheet metal parts in the existing sheet metal welding process.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a precision welding positioning device for sheet metal processing, comprising a frame and a mounting base. A base plate is fixedly connected to the bottom of the frame. A rotating seat is fixedly connected to the center of the top of the base plate. A rotating shaft is rotatably connected to the center of the inner side of the rotating seat. A worm gear is fixedly connected to the center of the top of the rotating shaft. A connecting column is fixedly connected to the center of the top of the worm gear. A welding table is fixedly connected to the center of the top of the connecting column. A worm is meshed with the outer side of the worm gear. A rotating disk is fixedly connected to the front of the outer side of the worm. The mounting base is rotatably connected to a column at its top. A clamping seat is slidably connected to the outside of the column. A clamping block is provided on the right side of the front end of the clamping seat. A fixing bolt is provided on the right side of the top of the clamping seat. An angle shaft is rotatably connected to the inner side of the right end of the clamping seat. A positioning seat is fixedly connected to the bottom rear part of the right end of the angle shaft. A clamping frame is fixedly connected to the right side of the top of the angle shaft. A limit post is fixedly connected to the top center of the inner side of the clamping frame. A clamping spring is fitted onto the outside of the limit post. A lever buckle is slidably connected to the outside of the limit post. A positioning block is fixedly connected to the right end of the lever buckle.

[0007] As a further description of the above technical solution:

[0008] A dust cover is fixedly connected to the top inner side of the equipment rack.

[0009] As a further description of the above technical solution:

[0010] The mounting base is fixedly connected to the front and rear of the bottom end of the mounting block. A fastening block is slidably connected to the middle side of the outer side of the mounting block. A fastening wedge is slidably connected to the bottom of the inner side of the mounting block. A fastening bolt is threadedly connected between the mounting block and the fastening wedge.

[0011] As a further description of the above technical solution:

[0012] The mounting base and the column are fixedly connected by a rotating pin.

[0013] As a further description of the above technical solution:

[0014] The clamping seat and the clamping block are connected by a clamping bolt at the middle of the left and right ends.

[0015] As a further description of the above technical solution:

[0016] A positioning pin is slidably connected to the bottom inner side of the column, and a positioning spring is fixedly connected to the middle of the top of the positioning pin.

[0017] This utility model has the following beneficial effects:

[0018] 1. In this utility model, the worm gear is rotated by shaking the worm, which causes the worktable on the worm gear to adjust the welding position of the welding positioning device, thereby reducing the cumulative error during the welding of sheet metal parts.

[0019] 2. In this utility model, the sheet metal parts to be welded are pressed onto the rotating positioning seat by an adjustable spring clamping seat, so that the positioning clamping component can be used for sheet metal parts with different complex and special shapes. Attached Figure Description

[0020] Figure 1 This is a perspective view of a precision welding positioning device for sheet metal processing proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the welding table of a precision welding positioning device for sheet metal processing proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the sheet metal part fixing frame of a welding precision positioning device for sheet metal processing proposed in this utility model;

[0023] Figure 4 This is a cross-sectional view of the mounting block of a precision welding positioning device for sheet metal processing proposed in this utility model.

[0024] Figure 5 This is a cross-sectional view of the angle axis of a precision welding positioning device for sheet metal processing proposed in this utility model.

[0025] Figure 6 This is a cross-sectional structural diagram of the column of a precision welding positioning device for sheet metal processing proposed in this utility model.

[0026] Legend:

[0027] 1. Equipment frame; 2. Base plate; 3. Rotating seat; 4. Rotating shaft; 5. Worm gear; 6. Worm; 7. Connecting column; 8. Dust cover; 9. Welding table; 10. Rotating plate; 11. Mounting seat; 12. Rotating pin; 13. Positioning pin; 14. Positioning spring; 15. Column; 16. Clamping seat; 17. Clamping block; 18. Clamping bolt; 19. Angle shaft; 20. Fixing bolt; 21. Positioning seat; 22. Positioning block; 23. Clamping spring; 24. Lever buckle; 25. Mounting block; 26. Fastening wedge; 27. Fastening block; 28. Fastening bolt; 29. ​​Clamping frame; 30. Limiting column. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figures 1-2 This utility model provides an embodiment of a precision welding positioning device for sheet metal processing, comprising a device frame 1 and a mounting base 11. A base plate 2 is fixedly connected to the bottom end of the device frame 1. A rotating seat 3 is fixedly connected to the middle of the top end of the base plate 2. A rotating shaft 4 is rotatably connected to the middle of the inner side of the rotating seat 3. A worm gear 5 is fixedly connected to the middle of the top end of the rotating shaft 4. A connecting column 7 is fixedly connected to the middle of the top end of the worm gear 5. A welding table 9 is fixedly connected to the middle of the top end of the connecting column 7. A worm 6 is meshed with the outer side of the worm gear 5. A rotating disk 10 is fixedly connected to the front of the outer side of the worm 6. After the sheet metal parts are fixed, the worker performs edge welding between the sheet metal parts. To prevent position adjustment during sheet metal welding, the worker drives the worm 6 through the rotating disk 10, which causes the worm gear 5 to drive the welding table 9 on the connecting column 7 to adjust the angle, so that the welding angle can be adjusted according to the welding worker's comfort.

[0030] Reference Figures 3-6 A column 15 is rotatably connected to the top of the mounting base 11. A clamping seat 16 is slidably connected to the outside of the column 15. A clamping block 17 is provided on the right side of the front end of the clamping seat 16. A fixing bolt 20 is provided on the right side of the top of the clamping seat 16. An angle shaft 19 is rotatably connected to the inner side of the right end of the clamping seat 16. A positioning seat 21 is fixedly connected to the bottom side of the rear of the right end of the angle shaft 19. A clamping frame 29 is fixedly connected to the right side of the top of the angle shaft 19. A limit post 30 is fixedly connected to the top center of the inner side of the clamping frame 29. A clamping spring 23 is sleeved on the outside of the limit post 30. A lever buckle 24 is slidably connected to the outside of the limit post 30. A positioning block 22 is fixedly connected to the right end of 24. The height of the clamping seat 16 is adjusted according to the welding position between the sheet metal parts. When the position is adjusted to a suitable position, the clamping bolt 18 is used to fix the position of the clamping seat 16. The positioning seat 21 and the positioning block 22 on the angle shaft 19 cooperate to clamp and fix the sheet metal parts. The clamping spring 23 in the clamping frame 29 pushes the positioning block 22 on the limit post 30 to clamp the sheet metal parts on the positioning seat 21. Then, the angle of the sheet metal parts is adjusted by the angle shaft 19. Then, the angle of the angle shaft 19 is fixed by the fixing bolt 20.

[0031] Reference Figures 1-6A dust cover 8 is fixedly connected to the top inner side of the equipment frame 1. Mounting blocks 25 are fixedly connected to the front and rear bottom of the mounting base 11. A fastening block 27 is slidably connected to the middle outer side of the mounting block 25. A fastening wedge 26 is slidably connected to the bottom inner side of the mounting block 25. A fastening bolt 28 is threaded between the mounting block 25 and the fastening wedge 26. The mounting base 11 and the column 15 are fixedly connected by a rotating pin 12. Clamping bolts 18 are threadedly connected to the middle of the left and right ends of the clamping seat 16 and the clamping block 17. The bottom inner side of the column 15 is slidably connected by a fastening wedge 26. The moving connection is provided with a positioning pin 13, and a positioning spring 14 is fixedly connected to the middle of the top of the positioning pin 13. The worker inserts the mounting block 25 on the mounting base 11 into the mounting hole of the welding table 9, and then uses a hex wrench to tighten the fastening bolt 28, so that the fastening wedge 26 in the mounting block 25 is pushed outward by the fastening block 27, so that the mounting base 11 is firmly fixed on the welding table 9. The dust cover 8 on the equipment frame 1 can block the flux generated during welding and prevent it from entering the equipment frame 1 and affecting the operation of the internal mechanism.

[0032] Working principle: The worker inserts the mounting block 25 on the mounting base 11 into the mounting hole of the welding table 9, and then uses a hex wrench to tighten the fastening bolt 28. This causes the fastening wedge 26 inside the mounting block 25 to be pushed outward by the fastening block 27, thus firmly fixing the mounting base 11 onto the welding table 9. At the same time, the height of the clamping seat 16 is adjusted according to the welding position between the sheet metal parts. When the appropriate position is reached, the clamping bolt 18 is used to fix the position of the clamping seat 16. The positioning seat 21 and positioning block 22 on the angle shaft 19 cooperate to clamp and fix the sheet metal parts. The clamping spring 23 inside the clamping frame 29 is at the limit post 3. The positioning block 22 is pushed to clamp the sheet metal part onto the positioning seat 21. Then, the angle of the sheet metal part is adjusted by the angle shaft 19. Subsequently, the angle shaft 19 is fixed by the fixing bolt 20. After the sheet metal part is fixed, the worker performs edge welding between the sheet metal parts. In order to prevent the position adjustment of the sheet metal part during welding, the worker drives the worm gear 6 by rotating the disk 10, which causes the worm wheel 5 to drive the welding table 9 on the connecting column 7 to adjust the angle. This allows the welding angle to be adjusted according to the welding worker's comfort. At the same time, the dust cover 8 on the equipment frame 1 can block the slag generated during welding and prevent it from entering the equipment frame 1 and affecting the operation of the internal mechanism.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A precision welding positioning device for sheet metal processing, comprising a device frame (1) and a mounting base (11), characterized in that: The bottom of the equipment frame (1) is fixedly connected to a base plate (2). A rotating seat (3) is fixedly connected to the middle of the top of the base plate (2). A rotating shaft (4) is rotatably connected to the middle of the inner side of the rotating seat (3). A worm gear (5) is fixedly connected to the middle of the top of the rotating shaft (4). A connecting column (7) is fixedly connected to the middle of the top of the worm gear (5). A welding table (9) is fixedly connected to the middle of the top of the connecting column (7). A worm (6) is meshed with the outer side of the worm gear (5). A rotating disk (10) is fixedly connected to the front of the outer side of the worm (6). A column (15) is rotatably connected to the top of the mounting base (11). A clamping seat (16) is slidably connected to the outer side of the column (15). A clamping block (17) is provided on the right side of the front end of the clamping seat (16). A fixing bolt (20) is provided on the right side of the top end of the clamping seat (16). An angle shaft (19) is rotatably connected to the inner side of the right end of the clamping seat (16). A positioning seat (21) is fixedly connected to the bottom side of the rear part of the right end of the angle shaft (19). A clamping frame (29) is fixedly connected to the right side of the top end of the angle shaft (19). A limit post (30) is fixedly connected to the middle side of the top of the inner side of the clamping frame (29). A clamping spring (23) is sleeved on the outer side of the limit post (30). A lever buckle (24) is slidably connected to the outer side of the limit post (30). A positioning block (22) is fixedly connected to the right end of the lever buckle (24).

2. The precision welding positioning equipment for sheet metal processing according to claim 1, characterized in that: A dust cover (8) is fixedly connected to the top inner side of the equipment rack (1).

3. The precision welding positioning equipment for sheet metal processing according to claim 1, characterized in that: The mounting base (11) is fixedly connected to the front and rear of the bottom end of the mounting block (25). The mounting block (25) is slidably connected to the middle side of the outer side of the mounting block (25). The mounting block (25) is slidably connected to the bottom of the inner side of the mounting block (25). The mounting block (25) and the mounting wedge (26) are threadedly connected to each other with a fastening bolt (28).

4. The precision welding positioning equipment for sheet metal processing according to claim 1, characterized in that: The mounting base (11) and the column (15) are fixedly connected by a rotating pin (12).

5. The precision welding positioning equipment for sheet metal processing according to claim 1, characterized in that: The clamping seat (16) and the clamping block (17) are connected by a clamping bolt (18) at the middle of the left and right ends.

6. The precision welding positioning equipment for sheet metal processing according to claim 1, characterized in that: The bottom inner side of the column (15) is slidably connected to a positioning pin (13), and a positioning spring (14) is fixedly connected to the top center of the positioning pin (13).