Device capable of automatically adjusting positions of parts

Abstract

The utility model discloses a device capable of automatically adjusting the position of a part, which comprises a linear guide rail, and a Y-axis surface adjusting mechanism, an X-axis surface adjusting mechanism, a Z-axis surface adjusting mechanism and a blanking mechanism which are sequentially arranged on the linear guide rail, the sides, where the clamping jaws are located, of the Y-axis face adjusting mechanism, the X-axis face adjusting mechanism and the Z-axis face adjusting mechanism are correspondingly provided with bearing mechanisms, the bearing mechanisms bear parts, and the linear guide rails, the Y-axis face adjusting mechanism, the X-axis face adjusting mechanism, the Z-axis face adjusting mechanism, the discharging mechanism and the bearing mechanisms are all electrically connected with a PLC. According to the device, the position of the outer surface of the part with six regular planes is adjusted, and automatic control over part position adjustment is achieved.

Description

Technical Field

[0001] This utility model relates to the field of parts position adjustment equipment, and in particular to a device that can automatically adjust the position of parts. Background Technology

[0002] In the traditional field of machining and testing mechanical parts, it is often necessary to process the outer surface of the parts. At the same time, the processed outer surface may involve multiple or even all of the outer surfaces of the parts. If manual adjustment is used, the work efficiency is extremely low for large-scale processing. In addition, the processing environment of most parts is not suitable for manual intervention and adjustment, which can easily cause injury to the operators. Furthermore, the equipment for adjusting the parts needs to work synchronously with the equipment for processing the parts. Therefore, this application proposes a solution to address this need. Summary of the Invention

[0003] Purpose of the utility model: The purpose of this utility model is to provide a device that can automatically adjust the position of parts, automatically adjust the position of the six outer surfaces of the parts, and work synchronously with the equipment that processes the parts, thereby improving the overall work efficiency.

[0004] Technical solution: The present invention discloses a device capable of automatically adjusting the position of a part, comprising a linear guide rail and a Y-axis adjustment mechanism, an X-axis adjustment mechanism, a Z-axis adjustment mechanism, and a feeding mechanism sequentially arranged on the linear guide rail. Each of the Y-axis, X-axis, and Z-axis adjustment mechanisms has a corresponding bearing mechanism on one side where the gripper is located. The bearing mechanism carries the part. The linear guide rail, Y-axis adjustment mechanism, X-axis adjustment mechanism, Z-axis adjustment mechanism, feeding mechanism, and bearing mechanism are all electrically connected to a PLC controller.

[0005] Preferably, the Y-axis adjustment mechanism, X-axis adjustment mechanism, Z-axis adjustment mechanism and unloading mechanism are equally spaced on the linear guide rail and are all connected to the linear guide rail via sliders.

[0006] The equal spacing between the Y-axis adjustment mechanism, X-axis adjustment mechanism, Z-axis adjustment mechanism and the unloading mechanism ensures that the overall system maintains consistent spacing as it moves along the linear guide rail.

[0007] Preferably, the Y-axis adjustment mechanism, X-axis adjustment mechanism, and unloading mechanism all include a mounting plate, a rotary cylinder, a rotating mounting plate, a rotating connecting plate, a cylinder, and grippers. The mounting plate is vertically arranged, and a cylinder is provided on the top of the mounting plate. The output end of the cylinder is vertically downward and connected to the rotating mounting plate, driving the rotating mounting plate to move in the vertical direction. A rotary cylinder is fixedly connected to the center of the rotating mounting plate. The rotary cylinder is connected to the rotating connecting plate, and grippers are installed on the rotating connecting plate. The grippers follow the rotary cylinder and rotate in the plane where the rotating connecting plate is located.

[0008] The Y-axis adjustment mechanism and the X-axis adjustment mechanism adjust the top, bottom, left and right sides of the part to the top surface of the part using rotary cylinders, respectively. This allows the operating equipment to directly operate on the current top surface of the part. After the unloading mechanism picks up the part, it directly puts the part into the receiving box.

[0009] Preferably, the rotating connecting plate is arranged parallel to the rotating mounting plate.

[0010] The parallel arrangement of the rotating connecting plate and the rotating mounting plate ensures that the parts rotate in a plane parallel to the rotating mounting plate.

[0011] Preferably, the Z-axis surface adjustment mechanism includes a Z-axis mounting plate, a Z-axis rotary cylinder, a Z-axis mounting plate, a Z-axis connecting plate, a Z-axis cylinder, a Z-axis arm, and a Z-axis gripper. The Z-axis mounting plate is vertically arranged, and a Z-axis cylinder is arranged on the top of the Z-axis mounting plate. The output end of the Z-axis cylinder is vertically downward and connected to the Z-axis mounting plate. A Z-axis arm is connected to the end face of the Z-axis mounting plate facing the bearing mechanism. A Z-axis connecting plate is arranged at the end of the Z-axis arm. The Z-axis connecting plate is perpendicular to the Z-axis mounting plate, and a Z-axis gripper is mounted on the Z-axis connecting plate. The Z-axis gripper rotates in the plane of the Z-axis connecting plate following the Z-axis rotary cylinder.

[0012] The Z-axis rotary cylinder rotates, causing the Z-axis gripper to adjust the front and back of the part to the top surface of the part, making it easy for the operating equipment to directly operate on the current top surface of the part.

[0013] Preferably, the Z-axis connecting plate and the Z-axis mounting plate are kept perpendicular to each other.

[0014] The Z-axis connecting plate of the Z-axis rotary cylinder is perpendicular to the Z-axis mounting plate. Compared with the setting in the Y-axis and X-axis adjustment mechanisms where the rotating connecting plate is parallel to the rotating mounting plate, this ensures that the part rotates in a plane perpendicular to the Z-axis mounting plate.

[0015] Preferably, the bearing mechanism includes a linear module, a sliding block, and a mounting base. The linear module is provided with a sliding block that is slidably connected, the sliding block is provided with a mounting base, and the mounting base contains a part.

[0016] The mounting base carries the part, and the Y-axis, X-axis, and Z-axis adjustment mechanisms clamp the part. After the top surface of the part is adjusted, the part is placed back into the mounting base. The mounting base moves to the other end of the linear module via a sliding block, where the operating equipment processes the top surface of the part.

[0017] Preferably, a dual-axis cylinder for clamping the part is provided on either side of the mounting base, with the output end of the dual-axis cylinder facing the side of the part in the mounting base.

[0018] The output end of the dual-axis cylinder applies pressure to the side of the part, which, together with the side wall of the mounting base on the other side of the part, more firmly positions the part inside the mounting base, preventing the part from shifting or even falling out of the mounting base during processing.

[0019] Beneficial effects: Compared with the prior art, this utility model has the following advantages:

[0020] (1) This utility model realizes the adjustment of the position of the outer surface of a part whose six sides are regular planes, and realizes the automated control of the position adjustment of the part.

[0021] (2) This utility model is applicable to the batch position adjustment of a large number of parts. It is used in conjunction with the operating equipment for the adjusted parts to complete the overall processing of the parts and improve the overall processing efficiency. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0023] Figure 2 This is a three-dimensional structural diagram of the Y-axis adjustment mechanism in this utility model.

[0024] Figure 3 This is a three-dimensional structural diagram of the Z-axis surface adjustment mechanism in this utility model.

[0025] Figure 4 This is a three-dimensional structural diagram of the load-bearing mechanism in this utility model.

[0026] The components are as follows: 1. Linear guide rail; 2. Y-axis adjustment mechanism; 3. X-axis adjustment mechanism; 4. Z-axis adjustment mechanism; 5. Unloading mechanism; 6. Slider; 7. Bearing mechanism; 8. Mounting plate; 9. Rotary cylinder; 10. Rotary mounting plate; 11. Rotary connecting plate; 12. Cylinder; 13. Gripper; 14. Z-axis mounting plate; 15. Z-axis rotary cylinder; 16. Z-axis mounting plate; 17. Z-axis connecting plate; 18. Z-axis cylinder; 19. Z-axis arm; 20. Z-axis gripper; 21. Linear module; 22. Sliding block; 23. Mounting base; 24. Dual-axis cylinder. Detailed Implementation

[0027] The technical solution of the present utility model will be further described below with reference to the accompanying drawings.

[0028] See attached Figures 1 to 4 The figure shows a device for automatically adjusting the position of a part, comprising a linear guide rail 1 and a Y-axis adjustment mechanism 2, an X-axis adjustment mechanism 3, a Z-axis adjustment mechanism 4, and a feeding mechanism 5 arranged sequentially on the linear guide rail 1. The Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and feeding mechanism 5 are equally spaced on the linear guide rail 1 and are all connected to the linear guide rail 1 via sliders 6. A bearing mechanism 7 is provided on the side where the gripper is located in the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, and Z-axis adjustment mechanism 4. The linear guide rail 1, Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, feeding mechanism 5, and bearing mechanism 7 are all electrically connected to a PLC controller and are controlled by the PLC controller.

[0029] In this embodiment, the Y-axis adjustment mechanism 2, the X-axis adjustment mechanism 3, and the unloading mechanism 4 each include a mounting plate 8, a rotary cylinder 9, a rotating mounting plate 10, a rotating connecting plate 11, a cylinder 12, and a gripper 13. The mounting plate 8 is vertically arranged, and a cylinder 12 is provided on the top of the mounting plate 8. The output end of the cylinder 12 is vertically downward and connected to the rotating mounting plate 10, driving the rotating mounting plate 10 to move in the vertical direction. The rotary cylinder 9 is fixedly connected to the center of the rotating mounting plate 10, and the rotary cylinder 9 is connected to the rotating connecting plate 11. At the same time, the rotating connecting plate 11 is parallel to the rotating mounting plate 10. A gripper 13 is installed on the rotating connecting plate 11, and the gripper 13 rotates in the plane of the rotating connecting plate 11 following the rotary cylinder 9.

[0030] The Y-axis adjustment mechanism 2 and the X-axis adjustment mechanism 3 adjust the top, bottom, left and right sides of the part to the top surface of the part through the rotary cylinder 9, respectively, so that the operating equipment can directly operate on the current top surface of the part. After the unloading mechanism 4 picks up the part, it directly puts the part into the receiving box.

[0031] In this embodiment, the Z-axis surface adjustment mechanism 4 includes a Z-axis mounting plate 14, a Z-axis rotary cylinder 15, a Z-axis mounting plate 16, a Z-axis connecting plate 17, a Z-axis cylinder 18, a Z-axis arm 19, and a Z-axis gripper 20. The Z-axis mounting plate 14 is vertically arranged, and the top of the Z-axis mounting plate 14 is provided with the Z-axis cylinder 18. The output end of the Z-axis cylinder 18 is vertically downward and connected to the Z-axis mounting plate 16. The Z-axis arm 19 is connected to the end face of the Z-axis mounting plate 16 facing the bearing mechanism 7. The end of the Z-axis arm 19 is provided with the Z-axis connecting plate 17. At the same time, the Z-axis connecting plate 17 is perpendicular to the Z-axis mounting plate 16. The Z-axis gripper 20 is mounted on the Z-axis connecting plate 17. The Z-axis gripper 20 rotates in the plane of the Z-axis connecting plate 17 following the Z-axis rotary cylinder 15.

[0032] The Z-axis rotary cylinder 15 in the Z-axis surface adjustment mechanism 4 is located on the Z-axis connecting plate 17, which is perpendicular to the Z-axis mounting plate 16. Compared with the Y-axis surface adjustment mechanism 2 and the X-axis surface adjustment mechanism 3, where the rotating connecting plate 11 is parallel to the rotating mounting plate 10, the Z-axis rotary cylinder 15 rotates, driving the Z-axis gripper 20 to adjust the front and back of the part to the top surface of the part, making it easier for the operating equipment to directly operate on the current top surface of the part.

[0033] In this embodiment, the supporting mechanism 7 includes a linear module 21, a sliding block 22, and a mounting base 23. The linear module 21 is provided with a sliding block 22 that is slidably connected. The sliding block 22 is provided with a mounting base 23. A part is placed inside the mounting base 23, which supports the part. The Y-axis adjustment mechanism 2, the X-axis adjustment mechanism 3, and the Z-axis adjustment mechanism 4 clamp the part. After the top surface of the part is adjusted, the part is put back into the mounting base 23. The mounting base 23 moves to the other end of the linear module 21 via the sliding block 22. At the other end, the operating device performs processing operations on the top surface of the part.

[0034] In this embodiment, a dual-axis cylinder 24 for clamping the part is provided on either side of the mounting base 23. The output end of the dual-axis cylinder 24 faces the side of the part in the mounting base 23. By applying pressure to the side of the part, the output end of the dual-axis cylinder 24, in conjunction with the side wall of the mounting base 23 on the other side of the part, more firmly places the part inside the mounting base 23, preventing the part from shifting or even falling out of the mounting base 23 during processing.

[0035] During operation, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the left as a whole. The gripper 13 in the Y-axis adjustment mechanism 2 moves down into the loading box to grip the part. After gripping, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the right to reset. The gripper 13 in the Y-axis adjustment mechanism 2 descends and releases, placing the part into the mounting seat 23 in the corresponding bearing mechanism 7. The mounting seat 23 then moves with the linear module 21 to the other end of the linear module 21. The operating device at this point processes the current top surface of the part in the mounting seat 23. After the operation is completed, the mounting seat 23 resets with the linear module 21. At this time, the gripper 13 in the Y-axis adjustment mechanism 2 grips the part, the rotary cylinder 9 rotates 180°, adjusts the bottom surface of the part to the top surface, and places it back into the mounting seat 23. The above-mentioned processing of the current top surface of the part is repeated.

[0036] After the top and bottom surfaces of the part have been processed by the operating equipment, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the left as a whole. At this time, the gripper 13 in the Y-axis adjustment mechanism 2 picks up the part from the loading box, and the X-axis adjustment mechanism 3 picks up the part from the bearing mechanism 7 corresponding to the Y-axis adjustment mechanism 2. After all parts are picked up, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the left to reset. The adjustment mechanism 2 repeats the above operation process. In the X-axis adjustment mechanism 3, the rotary cylinder 9 first rotates 90° during the leftward translation and reset process of the X-axis adjustment mechanism 3, and after adjusting the side of the part to the top surface of the part, it is placed into the bearing mechanism 7 corresponding to the X-axis adjustment mechanism 3. After the part repeats the operation process, the gripper 13 in the X-axis adjustment mechanism 3 grabs the part, the rotary cylinder 9 rotates 180°, adjusts the other side of the part to the top surface of the part, and places it back into the mounting base 23, and repeats the operation process of the part again.

[0037] After both sides of the part have been processed by the operating equipment, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the left as a whole. The Y-axis adjustment mechanism 2 and X-axis adjustment mechanism 3 repeat the above operation. The Z-axis adjustment mechanism 4 grabs the part in the bearing mechanism 7 corresponding to the X-axis adjustment mechanism 3. After all parts are clamped, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3, Z-axis adjustment mechanism 4, and unloading mechanism 5 move to the left to reset as a whole. During the leftward reset process of the Z-axis adjustment mechanism 4, the Z-axis rotary cylinder 15 first rotates 90° to adjust the front of the part to the top surface of the part and then places it into the bearing mechanism 7 corresponding to the Z-axis adjustment mechanism 4. After the part repeats the operation process, the Z-axis gripper 20 in the Z-axis adjustment mechanism 4 grabs the part, and the Z-axis rotary cylinder 15 rotates 180° to adjust the back of the part to the top surface of the part and places it back into the mounting base 23. The operation process of the part is repeated again.

[0038] After all six sides of the part have been processed by the operating equipment, the Y-axis adjustment mechanism 2, X-axis adjustment mechanism 3 and Z-axis adjustment mechanism 4 repeat the above operation. The gripper 13 in the unloading mechanism 5 grabs the part in the corresponding bearing mechanism 7 in the Z-axis adjustment mechanism 4 and puts the part into the receiving box.

[0039] Repeat the above steps until all parts have been adjusted and operated by the equipment.

[0040] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A device capable of automatically adjusting the position of a part, characterized in that: It includes a linear guide rail and a Y-axis adjustment mechanism, an X-axis adjustment mechanism, a Z-axis adjustment mechanism, and a feeding mechanism sequentially arranged on the linear guide rail. Each of the Y-axis adjustment mechanism, X-axis adjustment mechanism, and Z-axis adjustment mechanism has a corresponding bearing mechanism on one side where the gripper is located. The bearing mechanism carries the parts. The linear guide rail, Y-axis adjustment mechanism, X-axis adjustment mechanism, Z-axis adjustment mechanism, feeding mechanism, and bearing mechanism are all electrically connected to a PLC controller.

2. The device capable of automatically adjusting the position of a part according to claim 1, characterized in that: The Y-axis adjustment mechanism, X-axis adjustment mechanism, Z-axis adjustment mechanism and unloading mechanism are equally spaced on the linear guide rail and are all connected to the linear guide rail via sliders.

3. The device capable of automatically adjusting the position of a part according to claim 1, characterized in that: The Y-axis adjustment mechanism, X-axis adjustment mechanism, and unloading mechanism all include a mounting plate, a rotary cylinder, a rotating mounting plate, a rotating connecting plate, a cylinder, and grippers. The mounting plate is vertically arranged, and a cylinder is installed on the top of the mounting plate. The output end of the cylinder is vertically downward and connected to the rotating mounting plate, driving the rotating mounting plate to move in the vertical direction. A rotary cylinder is fixedly connected to the center of the rotating mounting plate, and the rotary cylinder is connected to the rotating connecting plate. Grippers are installed on the rotating connecting plate, and the grippers rotate in the plane of the rotating connecting plate following the rotary cylinder.

4. The device capable of automatically adjusting the position of a part according to claim 3, characterized in that: The rotating connecting plate is arranged parallel to the rotating mounting plate.

5. The device capable of automatically adjusting the position of a part according to claim 1, characterized in that: The Z-axis surface adjustment mechanism includes a Z-axis mounting plate, a Z-axis rotary cylinder, a Z-axis mounting plate, a Z-axis connecting plate, a Z-axis cylinder, a Z-axis arm, and a Z-axis gripper. The Z-axis mounting plate is vertically arranged, and a Z-axis cylinder is located on the top of the Z-axis mounting plate. The output end of the Z-axis cylinder is vertically downward and connected to the Z-axis mounting plate. A Z-axis arm is connected to the end face of the Z-axis mounting plate facing the bearing mechanism. A Z-axis connecting plate is located at the end of the Z-axis arm. The Z-axis connecting plate is perpendicular to the Z-axis mounting plate, and a Z-axis gripper is mounted on the Z-axis connecting plate. The Z-axis gripper rotates in the plane of the Z-axis connecting plate following the Z-axis rotary cylinder.

6. The device for automatically adjusting the position of a part according to claim 5, characterized in that: The Z-axis connecting plate and the Z-axis mounting plate are kept perpendicular to each other.

7. The device capable of automatically adjusting the position of a part according to claim 1, characterized in that: The supporting mechanism includes a linear module, a sliding block, and a mounting base. The linear module is provided with a sliding block that is slidably connected, and the sliding block is provided with a mounting base. The mounting base contains parts.

8. The device capable of automatically adjusting the position of a part according to claim 7, characterized in that: A dual-axis cylinder for clamping parts is provided on either side of the mounting base, with the output end of the dual-axis cylinder facing the side of the parts in the mounting base.

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