Disassembling and assembling clamp for separating cylinder of oil separator

Abstract

The utility model discloses an oil separator separating cylinder dismounting fixture, including main part, fixed mechanism, dismounting mechanism and auxiliary subassembly, fixed mechanism includes fixed plate, slide bar, rotating piece, spring and fixed mount, dismounting mechanism includes poke rod, dismounting rod, screw and magnetic frame, auxiliary subassembly includes lift cylinder, lift plate and roller, and the lifting plate is fixed on the lifting cylinder. Under the mutual matching action of the mechanisms, the device can clamp and fix separating cylinders of different sizes, very high universality and flexibility are embodied, so that when oil separators of different models are repaired or maintained, a clamp does not need to be replaced, in addition, the device has the function of rapidly replacing or installing screws of different models, and the working efficiency is improved. By means of the function, an operator can rapidly switch to a proper screw rod according to the specific structure of the separation barrel, and the situation that the separation barrel is damaged possibly due to the fact that the separation barrel is not matched with tools is avoided.

Description

Technical Field

[0001] This utility model relates to the field of oil separator assembly technology, specifically an oil separator separator cylinder disassembly and assembly fixture. Background Technology

[0002] The disassembly and assembly fixtures for the separator cylinder of an oil separator are mainly used to help to safely and quickly remove the separator cylinder from the oil separator and accurately install it during the maintenance or repair of the oil separator.

[0003] First, if the clamps cannot adapt to different sizes of separator cylinders, the process of changing clamps of different sizes is cumbersome for the maintenance of multiple models of oil separators. Furthermore, the separation cylinder may not be securely clamped due to the wrong clamp selection, which increases the difficulty of operation.

[0004] Secondly, if the fixture cannot quickly install different types of screws, additional tool replacement steps are required during disassembly and assembly. This repeated screw replacement not only reduces operational efficiency but may also increase the probability of errors.

[0005] Finally, the lack of mechanical lifting means that the separation cylinder must be lifted and moved manually, especially when dealing with heavier separation cylinders, which places higher demands on the physical strength and labor intensity of the operators. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a disassembly and assembly fixture for the oil separator cylinder, thereby solving the technical problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a separator cylinder disassembly and assembly fixture for an oil separator, comprising a main body, a fixing mechanism, a disassembly mechanism, and auxiliary components. The fixing mechanism includes a fixing plate, a sliding rod, a rotating component, a spring, and a fixing frame. The fixing plate is mounted on the main body and is connected to the main body in cooperation with it. The sliding rod is mounted on the fixing plate and is slidably connected to the fixing plate. The rotating component is mounted on the sliding rod and is slidably connected to the sliding rod. The spring is mounted inside the sliding rod and is connected to the rotating component in cooperation with it. The fixing frame is mounted inside the sliding rod and is fixedly connected to the other end of the spring. The disassembly mechanism includes a toggle rod, a disassembly rod, a screw, and a magnetic frame. The disassembly rod is slidably connected to the toggle rod. The screw is detachably connected to one end of the disassembly rod. The magnetic frame is mounted on the screw and is connected to the disassembly rod in cooperation with it.

[0010] Preferably, the auxiliary components include a lifting cylinder, a lifting plate, and rollers. The lifting cylinder is fixedly installed in the main body, the lifting plate is slidably connected to the main body, and the rollers are installed at the bottom of the main body and rotatably connected to the main body.

[0011] In a further preferred embodiment, the main body is provided with a first positioning rod, and the fixing plate is provided with a first positioning hole. The first positioning rod and the first positioning hole are connected in a cooperative manner to facilitate the fixing plate being fixedly placed on the main body.

[0012] In a further preferred embodiment, the main body is provided with a limiting groove and a pressure-bearing groove, and the lifting plate is provided with a limiting block and a pressure-bearing block. The limiting block slides in the limiting groove, and the pressure-bearing block slides in the pressure-bearing groove, which facilitates the lifting and lowering of the lifting plate on the main body.

[0013] In a further preferred embodiment, the fixing plate is provided with a second positioning hole, and the fixing frame is provided with a second positioning rod. The second positioning rod and the second positioning hole are connected to each other to facilitate the fixing of the sliding rod.

[0014] In a further preferred embodiment, the rotating component is provided with a protrusion, the sliding rod is provided with a clamping block, and the sliding rod is provided with a rotating groove inside. The protrusion slides in the rotating groove, which facilitates the compression of the fixing frame to fix the sliding rod.

[0015] In a further preferred embodiment, the screw is provided with a connecting rod, and the disassembly rod is provided with a connecting groove and an inlet hole. The connecting rod is connected to the inlet hole and slides in the connecting groove, which facilitates the connection of the screw and the disassembly rod.

[0016] In a further preferred embodiment, the disassembly rod is provided with a third positioning hole, the magnetic frame is provided with a third positioning rod, the magnetic frame is magnetically connected to the screw, and the third positioning rod is engaged with the third positioning hole, which facilitates the quick disassembly and installation of different types of screws.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, this utility model provides a disassembly and assembly fixture for the separator cylinder of an oil separator, which has the following features:

[0019] Beneficial effects:

[0020] By setting up a fixing mechanism, this utility model can clamp and fix separation cylinders of different sizes through the cooperation of components such as fixing plate, sliding rod, rotating part, spring and fixing frame. It has strong versatility and flexibility. Therefore, when repairing or maintaining different models of oil separators, there is no need to replace the clamps. Simply adjust the clamping parts of the clamps to meet the needs of separation cylinders of various sizes.

[0021] This invention features a disassembly mechanism. Through the coordinated action of components such as the actuating rod, disassembly rod, screw, and magnetic frame, the device can quickly replace or install different types of screws for disassembling the separator cylinder. This function allows operators to quickly switch to the appropriate screw based on the specific structure of the separator cylinder, eliminating the need for frequent tool changes and avoiding damage to the separator cylinder that may result from incompatible tools.

[0022] By setting auxiliary components, the device achieves mechanical lifting of the separation cylinder through the coordinated action of components such as lifting cylinder, lifting plate and rollers, completely replacing manual handling. This design greatly reduces the labor intensity of operators, and is particularly practical when handling large or heavy separation cylinders. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the disassembly and assembly fixture for the oil separator cylinder of this utility model;

[0024] Figure 2 This is a schematic diagram of the auxiliary components in this utility model;

[0025] Figure 3 This is an exploded view of the disassembly mechanism in this utility model;

[0026] Figure 4 This is an exploded view of the overall structure of this utility model;

[0027] Figure 5 This is an exploded view of the fixing mechanism in this utility model.

[0028] In the diagram: 1. Main body; 2. Fixed plate; 3. Sliding rod; 4. Rotating component; 5. Spring; 6. Fixed frame; 7. Actuating rod; 8. Disassembly rod; 9. Screw; 10. Magnetic frame; 11. Lifting cylinder; 12. Lifting plate; 13. Roller; 14. First positioning rod; 15. First positioning hole; 16. Limiting groove; 17. Pressure bearing groove; 18. Limiting block; 19. Pressure bearing block; 20. Second positioning hole; 21. Second positioning rod; 22. Protrusion; 23. Clamping block; 24. Rotating groove; 25. Connecting rod; 26. Connecting groove; 27. Entry hole; 28. Third positioning hole; 29. ​​Third positioning rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1:

[0031] Please see Figure 1-Figure 5 The oil separator separator cylinder disassembly and assembly fixture includes a main body 1, a fixing mechanism, a disassembly mechanism, and auxiliary components. The fixing mechanism includes a fixing plate 2, a sliding rod 3, a rotating component 4, a spring 5, and a fixing frame 6. The fixing plate 2 is mounted on the main body 1 and is connected to the main body 1. The sliding rod 3 is mounted on the fixing plate 2 and is slidably connected to the fixing plate 2. The rotating component 4 is mounted on the sliding rod 3 and is slidably connected to the sliding rod 3. The spring 5 is installed inside the sliding rod 3 and is connected to the rotating component 4. The fixing frame 6 is installed inside the sliding rod 3 and is fixedly connected to the other end of the spring 5. The disassembly mechanism includes a toggle rod 7, a disassembly rod 8, a screw 9, and a magnetic frame 10. The disassembly rod 8 is slidably connected to the toggle rod 7. The screw 9 is detachably connected to one end of the disassembly rod 8. The magnetic frame 10 is mounted on the screw 9 and is connected to the disassembly rod 8.

[0032] In this embodiment, the fixing mechanism includes a fixing plate 2, a sliding rod 3, a rotating component 4, a spring 5, and a fixing frame 6. During use, when the separating cylinder needs to be fixed, the fixing plate 2 is placed on the main body 1, and the first positioning rod 14 on the main body 1 is directly inserted into the first positioning hole 15 of the fixing plate 2, thereby fixing the fixing plate 2 on the main body 1. After the removed separating cylinder is placed on the fixing plate 2, the sliding rod 3 can be tightened, so that the clamping block 23 made of a special material on the sliding rod 3, whose friction with the oil does not change, is engaged with the... The separating cylinder is clamped, and then the sliding rod 3 is fixed. At this time, the rotating part 4 is rotated and pressed down. When the rotating part 4 rotates, the locking block on the rotating part 4 enters the rotating groove 24 and rotates. Under the action of the shape of the rotating groove 24, the rotating part 4 squeezes the fixing frame 6. At this time, the fixing frame 6 is subjected to the force of the rotating part 4, which squeezes the spring 5, so that the second positioning rod 21 on the fixing frame 6 directly enters the second positioning hole 20 on the fixing plate 2, thereby fixing the sliding rod 3 on the fixing plate 2 and tightly clamping the separating cylinder.

[0033] In this embodiment, the disassembly mechanism includes a toggle lever 7, a disassembly lever 8, a screw 9, and a magnetic bracket 10. In use, the screw 9, which conforms to the separator cylinder, can be installed onto the disassembly lever 8. The connecting rod 25 on the screw 9 is inserted into the disassembly lever 8 through the inlet hole 27, and the screw 9 is rotated. At this time, the connecting rod 25 on the screw 9 rotates in the connecting groove 26. The magnetic bracket 10 can then be installed onto the screw 9, and the magnetic bracket 10 is magnetically connected to the screw 9. The third positioning rod 29 on the magnetic bracket 10 enters the third positioning hole 28 in the disassembly lever 8, so that the screw 9 and the disassembly lever 8 are connected and fixed. Then, the toggle lever 7 is rotated to insert the screw 9 into the separator cylinder, and the separator cylinder is lifted and placed on the fixing plate 2 using an auxiliary component.

[0034] In this embodiment, the auxiliary components include a lifting cylinder 11, a lifting plate 12, and rollers 13. In use, the main body 1 is pushed, and under the action of the rollers 13, the main body 1 can be placed on one side of the oil separator. Then, the screw 9 is installed on the lifting plate 12. At this time, the lifting cylinder 11 is driven to directly place the lifting plate 12 above the separator cylinder. Then, the lever 7 is rotated to insert the screw 9 into the separator cylinder. The lifting cylinder 11 is driven a second time to directly lift the separator cylinder. At this time, the main body 1 is pulled open and the fixing plate 2 is placed on it. Then, the lifting cylinder 11 is driven again to place the separator cylinder on the fixing plate 2. The separator cylinder is then fixed and the separator cylinder is disassembled. During this process, the limiting block 18 and the pressure bearing block 19 on the lifting plate 12 slide in the limiting groove 16 and the pressure bearing groove 17 of the main body 1, respectively. Replacing the screw 9 can also facilitate the disassembly of the separator cylinder more quickly.

[0035] Example 2:

[0036] In summary, during use, first install the screw 9 that matches the separator cylinder model, push the main body 1, and under the action of the roller 13, the main body 1 can be placed on one side of the oil separator. Then, install the screw 9 onto the lifting plate 12. At this time, the lifting cylinder 11 is driven to directly place the lifting plate 12 above the separator cylinder. Then, rotate the lever 7 to insert the screw 9 into the separator cylinder. The lifting cylinder 11 is driven a second time to directly lift the separator cylinder. At this time, pull open the main body 1 and place the fixing plate 2 on it. Then, drive the lifting cylinder 11 again to place the separator cylinder on the fixing plate 2, then fix the separator cylinder, and then begin the separation process. During disassembly, the limiting block 18 and the pressure block 19 on the lifting plate 12 slide in the limiting groove 16 and the pressure groove 17 of the main body 1, respectively. Replacing the screw 9 can also facilitate faster disassembly of the separating cylinder. When installing the screw 9, the connecting rod 25 on the screw 9 is inserted into the disassembly rod 8 through the inlet hole 27, and the screw 9 begins to rotate. At this time, the connecting rod 25 on the screw 9 rotates in the connecting groove 26. The magnetic frame 10 can then be installed on the screw 9, and the magnetic frame 10 is magnetically connected to the screw 9. The third positioning rod 29 on the magnetic frame 10 then enters the disassembly cylinder. In the third positioning hole 28 of the unloading rod 8, the screw 9 is connected and fixed to the unloading rod 8. At this time, rotate the actuating rod 7 to insert the screw 9 into the separation cylinder, and use the auxiliary component to lift the separation cylinder and place it on the fixing plate 2. At this time, the separation cylinder needs to be fixed on the fixing plate 2. Now the fixing plate 2 can be placed on the main body 1, and the first positioning rod 14 on the main body 1 is directly inserted into the first positioning hole 15 of the fixing plate 2, thereby completing the fixing of the fixing plate 2 on the main body 1. After the removed separation cylinder is placed on the fixing plate 2, the sliding rod 3 can be tightened so that the upper surface of the sliding rod 3 faces the stone. A clamping block 23 made of a special material that does not change the oil friction force clamps the separation cylinder. Then, the sliding rod 3 is fixed. At this time, the rotating part 4 is rotated and pressed down. When the rotating part 4 rotates, the locking block on the rotating part 4 enters the rotating groove 24 and rotates. Under the action of the shape of the rotating groove 24, the rotating part 4 squeezes the fixing frame 6. At this time, the fixing frame 6 is subjected to the force of the rotating part 4, which squeezes the spring 5, so that the second positioning rod 21 on the fixing frame 6 directly enters the second positioning hole 20 on the fixing plate 2, thereby fixing the sliding rod 3 on the fixing plate 2 and tightly clamping the separation cylinder.

[0037] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A separator cylinder disassembly and assembly fixture, comprising a main body (1), a fixing mechanism, a disassembly mechanism, and auxiliary components, characterized in that, The fixing mechanism includes a fixing plate (2), a sliding rod (3), a rotating component (4), a spring (5), and a fixing frame (6). The fixing plate (2) is installed on the main body (1) and is connected to the main body (1). The sliding rod (3) is installed on the fixing plate (2) and is slidably connected to the fixing plate (2). The rotating component (4) is installed on the sliding rod (3) and is slidably connected to the sliding rod (3). The spring (5) is installed inside the sliding rod (3) and is connected to the rotating component (4). The fixing frame (6) is installed inside the sliding rod (3) and is fixedly connected to the other end of the spring (5). The disassembly mechanism includes a toggle rod (7), a disassembly rod (8), a screw (9), and a magnetic frame (10). The disassembly rod (8) is slidably connected to the toggle rod (7). The screw (9) is detachably connected to one end of the disassembly rod (8). The magnetic frame (10) is installed on the screw (9) and is connected to the disassembly rod (8).

2. The oil separator separator cylinder disassembly and assembly fixture according to claim 1, characterized in that: The auxiliary components include a lifting cylinder (11), a lifting plate (12), and a roller (13). The lifting cylinder (11) is fixedly installed in the main body (1), the lifting plate (12) is slidably connected to the main body (1), and the roller (13) is installed at the bottom of the main body (1) and rotatably connected to the main body (1).

3. The oil separator separator cylinder disassembly and assembly fixture according to claim 2, characterized in that: The main body (1) is provided with a first positioning rod (14), and the fixing plate (2) is provided with a first positioning hole (15). The first positioning rod (14) and the first positioning hole (15) are connected in cooperation.

4. The oil separator separator cylinder disassembly and assembly fixture according to claim 3, characterized in that: The main body (1) is provided with a limiting groove (16) and a pressure-bearing groove (17), and the lifting plate (12) is provided with a limiting block (18) and a pressure-bearing block (19). The limiting block (18) slides in the limiting groove (16), and the pressure-bearing block (19) slides in the pressure-bearing groove (17).

5. The oil separator separator cylinder disassembly and assembly fixture according to claim 1, characterized in that: The fixing plate (2) is provided with a second positioning hole (20), and the fixing frame (6) is provided with a second positioning rod (21). The second positioning rod (21) and the second positioning hole (20) are connected in cooperation.

6. The oil separator separator cylinder disassembly and assembly fixture according to claim 5, characterized in that: The rotating component (4) is provided with a protrusion (22), the sliding rod (3) is provided with a clamping block (23), the sliding rod (3) is provided with a rotating groove (24), and the protrusion (22) slides in the rotating groove (24).

7. The oil separator separator cylinder disassembly and assembly fixture according to claim 1, characterized in that: The screw (9) is provided with a connecting rod (25), and the disassembly rod (8) is provided with a connecting groove (26) and an inlet hole (27). The connecting rod (25) is connected to the inlet hole (27), and the connecting rod (25) slides in the connecting groove (26).

8. The oil separator separator cylinder disassembly and assembly fixture according to claim 7, characterized in that: The disassembly rod (8) is provided with a third positioning hole (28), the magnetic frame (10) is provided with a third positioning rod (29), the magnetic frame (10) is magnetically connected to the screw (9), and the third positioning rod (29) is connected to the third positioning hole (28).

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