Extruding and slitting device for PTC (Positive Temperature Coefficient) ceramic material

By designing an extrusion slitting device for PTC ceramic materials, the problems of difficult material quantity control and cumbersome operation were solved, achieving precise material cutting and convenient loading, and improving production efficiency.

CN223477953UActive Publication Date: 2025-10-28HAINING YONGLI ELECTRONICS CERAMICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423004535.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing technologies, when PTC ceramic materials are transferred to sintering after mixing, the amount of material is difficult to control precisely and the operation is cumbersome, requiring manual loading, which leads to low efficiency.

Method used

Design an extrusion and slitting device for PTC ceramic materials, including an extruder, a conveyor belt, an operating table, an extrusion die, a cylinder, a cutting component, and an auxiliary guide table. The extruder extrudes the mixture and the cutting component cuts it into small pieces. The auxiliary guide table arranges the materials neatly, and the operator can easily load them into the sintering carrier.

Benefits of technology

It enables precise control of materials and simple operation, improves production efficiency, reduces manual intervention, and simplifies the loading process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223477953U_ABST
    Figure CN223477953U_ABST
Patent Text Reader

Abstract

The utility model provides an extruding and slitting device for PTC (Positive Temperature Coefficient) ceramic materials, which is characterized by comprising an extruder, a conveying belt and an operating table, one end of the conveying belt is close to the extruder, the other end of the conveying belt is close to the operating table, an extruding die head is arranged on the extruder, an L-shaped bracket is also fixed on the extruder, and the L-shaped bracket is fixed on the operating table. The L-shaped support is located above the extrusion die head, a first air cylinder is installed on the L-shaped support, a piston rod of the first air cylinder is vertically downward, the end of the piston rod of the first air cylinder is connected with the middle of the U-shaped piece, a cutting piece is horizontally connected between the two ends of the U-shaped piece, a second air cylinder is further installed on the extruder, a piston rod of the second air cylinder is horizontally arranged, and the cutting piece is horizontally connected with the middle of the U-shaped piece. The end of a piston rod of the second air cylinder is connected with an auxiliary material guide table which is arranged in an inclined mode, and the auxiliary material guide table is located below the extrusion die head.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of mechanical technology and relates to an extrusion and slitting device for PTC ceramic materials. Background Technology

[0002] PTC ceramic material is a type of ceramic material with special properties. Its production process includes two indispensable steps: mixing and sintering.

[0003] In the existing technology, when transferring the mixture to sintering, it is necessary to manually load the plastic solid mixture into the sintering carrier. The sintering carrier has two placement slots, and the mixture is manually placed in with a shovel. This method has two main problems: first, it is difficult to accurately control the amount of material, and second, the operation process is relatively cumbersome. Therefore, it is necessary to design an extrusion and slitting device for PTC ceramic materials. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing an extrusion and slitting device for PTC ceramic materials.

[0005] The objective of this utility model can be achieved through the following technical solution: An extrusion and slitting device for PTC ceramic materials, characterized in that it includes an extruder, a conveyor belt, and an operating table. One end of the conveyor belt is close to the extruder, and the other end of the conveyor belt is close to the operating table. The extruder has an extrusion die, and an L-shaped bracket is fixed on the extruder. The L-shaped bracket is located above the extrusion die. A cylinder is mounted on the L-shaped bracket, and the piston rod of the cylinder is vertically downward. The end of the piston rod of the cylinder is connected to the middle of a U-shaped part. A cutting component is horizontally connected between the two ends of the U-shaped part. A second cylinder is also mounted on the extruder, and the piston rod of the second cylinder is horizontally arranged. The end of the piston rod of the second cylinder is connected to an inclined auxiliary guide platform, and the auxiliary guide platform is located below the extrusion die.

[0006] An electrical control box is also installed at the control panel, and cylinder one and cylinder two are electrically connected to the electrical control box via wiring.

[0007] The control panel is T-shaped.

[0008] The cutting component is a steel wire rope or a cutting blade.

[0009] The auxiliary guide platform is made of stainless steel plate.

[0010] Compared with existing technologies, this extrusion and slitting device for PTC ceramic materials has the following advantages:

[0011] In this invention, the mixture is extruded using an extruder and cut into small pieces using a cutter. With the assistance of an auxiliary guide platform, it is ensured that every two pieces of material on the conveyor belt are arranged in a row. On the operating table, the operator can easily grab a piece of material with each hand and place it into the sintering carrier. The whole process is simple to operate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the planar structure of this utility model;

[0013] Figure 2 This is a three-dimensional structural diagram of the removed portion of this utility model;

[0014] Figure 3 This is a magnified view of a portion of point A;

[0015] Figure 4 This is a diagram showing the usage state of the sintering carrier in this utility model;

[0016] In the diagram, 1. Extruder; 2. Extrusion die; 3. U-shaped part; 4. Auxiliary guide table; 5. L-shaped bracket; 6. Cylinder 1; 7. Conveyor belt; 8. Electrical control box; 9. Operating table; 10. Cylinder 2; 11. Cutting part. Detailed Implementation

[0017] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0018] like Figure 1-Figure 3As shown, this PTC ceramic material extrusion and slitting device includes an extruder 1, a conveyor belt 7, and an operating table 9. One end of the conveyor belt 7 is close to the extruder 1, and the other end is close to the operating table 9. In this embodiment, the conveyor belt 7 is an existing product that can operate intermittently as needed. The extruder 1 has an extrusion die 2, and an L-shaped bracket 5 is fixed on the extruder 1. The L-shaped bracket 5 is located above the extrusion die 2, and a cylinder 6 is installed on the L-shaped bracket 5. The piston rod of the cylinder 6 is vertically downward, and the end of the piston rod of the cylinder 6 is connected to the middle of a U-shaped part 3. A cutting element 11 is horizontally connected between the two ends of the U-shaped part 3. With this structure, the cylinder 6... 6 drives the U-shaped part 3 to move up and down, and the U-shaped part 3 drives the cutting part 11 to move up and down, which can cut the mixture at the extrusion die 2 into blocks; the extruder 1 is also equipped with a second cylinder 10, and the piston rod of the second cylinder 10 is arranged horizontally. The end of the piston rod of the second cylinder 10 is connected to an auxiliary guide platform 4 arranged at an inclination, and the auxiliary guide platform 4 is located below the extrusion die 2. Specifically, the auxiliary guide platform 4 is made of stainless steel plate; with this structure, the auxiliary guide platform 4 is extended by the second cylinder 10. Under the action of the auxiliary guide platform 4, the cut blocks can be transferred to the side of the conveyor belt 7 away from the extruder 1, so that two blocks can be distributed on the same row on the conveyor belt.

[0019] An electrical control box 8 is also installed at the control panel 9. Cylinder 1 6 and Cylinder 2 10 are electrically connected to the electrical control box 8 via wiring. This uses existing technology, and its circuits do not need to be redesigned.

[0020] The control panel 9 is T-shaped.

[0021] Cutting component 11 is a steel wire rope or a cutting blade.

[0022] In this invention, the mixture is extruded using an extruder 1 and cut into small pieces using a cutter 11. With the assistance of the auxiliary guide platform 4, it is ensured that every two pieces of material on the conveyor belt are arranged in a row. On the operating platform 9, the operator can easily grab a piece of material with each hand and place it into the sintering carrier. The whole process is simple to operate.

[0023] In this embodiment, the effect of loading the sintering carrier during the completion of the operation is as follows: Figure 4 As shown.

[0024] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0025] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. An extrusion and slitting device for PTC ceramic materials, characterized in that, The device includes an extruder (1), a conveyor belt (7), and an operating table (9). One end of the conveyor belt (7) is close to the extruder (1), and the other end of the conveyor belt (7) is close to the operating table (9). The extruder (1) has an extrusion die (2). An L-shaped bracket (5) is also fixed on the extruder (1). The L-shaped bracket (5) is located above the extrusion die (2). A cylinder (6) is installed on the L-shaped bracket (5), and the piston rod of the cylinder (6) is vertically downward. The end of the piston rod of the cylinder (6) is connected to the middle of the U-shaped part (3). A cutting part (11) is horizontally connected between the two ends of the U-shaped part (3). A cylinder (10) is also installed on the extruder (1), and the piston rod of the cylinder (10) is horizontally arranged. The end of the piston rod of the cylinder (10) is connected to an auxiliary guide platform (4) arranged at an incline, and the auxiliary guide platform (4) is located below the extrusion die (2).

2. The extrusion slitting device for PTC ceramic materials according to claim 1, characterized in that, An electrical control box (8) is also installed at the operating console (9), and cylinder one (6) and cylinder two (10) are electrically connected to the electrical control box (8) via a line.

3. The extrusion slitting device for PTC ceramic materials according to claim 1, characterized in that, The operating table (9) is T-shaped.

4. The extrusion slitting device for PTC ceramic materials according to claim 1, characterized in that, The cutting component (11) is a steel wire rope or a cutting blade.

5. The extrusion slitting device for PTC ceramic materials according to claim 1, characterized in that, The auxiliary guide platform (4) is made of stainless steel plate.